Material uniformizing equipment for chemical product production
By designing premixing boxes and stirring boxes in chemical product production equipment, using spiral guide blades and high-pressure airflow to achieve automatic premixing of materials, and achieving full stirring through the filter mesh cover and stirring shaft in the mixing box, the problem of poor premixing and stirring effects in existing equipment is solved, and the uniformity effect and mixing efficiency are significantly improved.
Patent Information
- Application Number
- CN202420911207.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing uniform equipment for the production of chemical products cannot effectively premix the materials, resulting in poor feed uniformity and poor mixing effect, affecting the uniformity effect.
A uniform material equipment including a premix box and a mixing box is designed. A spiral diversion blade is arranged in the premix box. The materials are automatically rolled and mixed in the spiral diversion channel through high-pressure air flow. Combined with the filter mesh cover and a stirring shaft in the mixing box, the uniform transport and sufficient stirring of the materials are achieved.
Through automatic premixing and sufficient stirring, the feed uniformity and uniformity of the material are significantly improved, and the material mixing efficiency in the production process of chemical products is improved.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical product processing, and more specifically, to a material mixing device for chemical product production. Background Art
[0002] In the processing of chemical products, multiple raw materials need to be mixed. In the prior art, multiple raw materials are mostly directly transported into a mixing box and mixed evenly through a mixing structure. Different materials cannot be premixed, which affects the homogenization effect of chemical products.
[0003] This will cause different raw materials to accumulate in the mixing box, and the contact uniformity between them will be poor, resulting in low mixing efficiency between different materials in the mixing box, thus affecting the material mixing effect in the production process of chemical products;
[0004] In addition, the stirring structure used for material stirring in the prior art is mainly a stirring rod structure, which has a simple structure and has a poor stirring effect on the materials in the stirring box. It cannot perform different stirring on the materials at different positions inside the stirring box, and the material mixing effect is poor. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a material mixing equipment for chemical product production to solve the technical problems mentioned in the background technology that a material mixing equipment for chemical product production in the prior art cannot premix materials, has poor feed uniformity and poor stirring effect, resulting in poor material mixing effect.
[0007] (II) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A material mixing equipment for chemical product production comprises a premixing box, wherein the premixing box is provided with spiral guide blades, a plurality of feed pipes are provided at the top end of the side wall of the premixing box, an air intake pipe is provided at the top of the premixing box, a stirring box is connected to the bottom of the premixing box, a stirring shaft is rotatably mounted inside the stirring box through a bearing, a motor is provided for transmission connection with the stirring shaft, a middle stirring structure and a bottom stirring structure are provided on the stirring shaft, a filter screen cover is provided at the upper end of the interior of the stirring box, the filter screen cover is rotatably connected to the stirring shaft through a bearing, a first scraper is provided on the stirring shaft in contact with the filter screen cover, an exhaust pipe is provided at the top of the stirring box, a protective net is provided at one end of the exhaust pipe connected to the stirring box, and a discharge pipe is provided at the bottom end of the premixing box.
[0010] The utility model is further configured such that a spiral guide channel is formed between the spiral guide blade and the inner wall of the premixing box, and the air inlet pipe and the feed pipe are both connected to the spiral guide channel.
[0011] The utility model is further configured such that a feed pipe is provided at the bottom end of the premixing box, and the bottom end of the feed pipe is connected to the inner cavity of the premixing box and is provided with at least one group of feed branch pipes, so as to improve the uniformity of the material in the premixing box when it is transported to the mixing box.
[0012] The utility model is further configured such that the middle stirring structure includes a first spiral blade arranged on the stirring shaft, and a second spiral blade is arranged on the outer side of the first spiral blade in the opposite direction. The setting of the first spiral blade and the second spiral blade can improve the stirring effect of the material in the stirring box.
[0013] The utility model is further configured as follows: a stirring rod is provided on the stirring shaft, the first spiral blade and the second spiral blade are partially fixed on the stirring rod, and a second scraper is provided at the tail end of the stirring rod in contact with the inner wall of the stirring box. The stirring effect can be further improved by the stirring rod, and the second scraper can scrape the inner wall of the stirring box.
[0014] The utility model is further configured such that the bottom stirring structure includes a plurality of stirring horizontal frames arranged at the bottom end of the stirring shaft, and a stirring oblique frame is arranged at the bottom end of the stirring horizontal frame in contact with the inner wall of the stirring box. The stirring effect at the bottom of the stirring box can be improved by arranging the stirring horizontal frame and the stirring oblique frame.
[0015] The utility model is further configured that a slag discharge pipe is arranged on the side wall of the mixing box in cooperation with the filter screen cover, and valves are arranged on the discharge pipe and the slag discharge pipe, so that impurities intercepted on the filter screen cover can be discharged outwardly through the slag discharge pipe.
[0016] The utility model is further configured that the bottom end of the stirring shaft extends to a discharge pipe in which spiral discharge blades are arranged, so as to facilitate the control of the discharge of materials at the bottom of the stirring box.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a material mixing equipment for chemical product production, which has the following beneficial effects:
[0019] 1. In the utility model, a premixing box is provided, and spiral backflow blades are provided in the premixing box. At the same time, a feed pipe and an air inlet pipe are provided in conjunction with the spiral backflow blades. In this way, multiple materials can automatically roll and flow along the spiral guide blades inside the premixing box under the action of airflow, thereby realizing automatic premixing of materials.
[0020] 2. In the utility model, a mixing box is connected to the bottom end of the premixing box, and a filter screen is arranged in the mixing box. At the same time, a mixing shaft and a first scraper are arranged in conjunction with the filter screen. In this way, the premixed material can land on the filter screen and be scraped by the first scraper, thereby further improving the feeding uniformity of the material in the mixing box and improving the material mixing effect and efficiency.
[0021] 3. The utility model is equipped with a middle stirring structure and a bottom stirring structure in the stirring box, so that the material inside the stirring box can be fully stirred, the sufficiency and mixing efficiency of the material mixing can be improved, and the material mixing effect can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a material mixing equipment for chemical product production in the utility model;
[0023] Figure 2 It is a schematic cross-sectional view of the internal structure of the premixing box in the utility model;
[0024] Figure 3 It is a schematic cross-sectional view of the internal structure of the mixing box in the utility model;
[0025] Figure 4 It is a schematic diagram of the connection structure between the stirring shaft, the first spiral blade, the second spiral blade, the stirring rod and the second scraper in the utility model;
[0026] Figure 5 It is a schematic diagram of the partial connection structure between the mixing box and the exhaust pipe in the utility model.
[0027] In the figure: 1. premixing box; 2. spiral guide blade; 3. feed pipe; 4. air inlet pipe; 5. mixing box; 6. mixing shaft; 7. motor; 8. filter screen; 9. first scraper; 10. exhaust pipe; 11. protective net; 12. discharge pipe; 13. spiral guide channel; 14. discharge pipe; 15. discharge branch pipe; 16. first spiral blade; 17. second spiral blade; 18. stirring rod; 19. second scraper; 20. stirring horizontal frame; 21. stirring inclined frame; 22. slag discharge pipe; 23. valve; 24. spiral discharge blade. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0031] See also Figure 1-5 , a material mixing equipment for chemical product production, including a premixing box 1, a spiral guide blade 2 is arranged in the premixing box 1, a spiral guide channel 13 is formed between the spiral guide blade 2 and the inner wall of the premixing box 1, a plurality of feed pipes 3 are arranged on the top of the side wall of the premixing box 1, an air intake pipe 4 is arranged on the top of the premixing box 1, the air intake pipe 4 and the feed pipe 3 are both connected with the spiral guide channel 13, when the raw materials of chemical products are mixed, the raw materials can be transported into the premixing box 1 through the feed pipe 3, and at the same time, the high-pressure airflow is transported into the premixing box 1 through the air intake pipe 4, so that under the action of the high-pressure airflow, the powder can be prompted to flow in the spiral guide channel 13, and due to the spiral setting, the airflow carrying the raw materials will automatically roll when flowing in the spiral backflow channel, so that the raw materials can be automatically rolled and mixed during the transportation process in the premixing box 1, thereby realizing premixing.
[0032] The utility model is connected with a stirring box 5 at the bottom of the premixing box 1, and a stirring shaft 6 is rotatably installed inside the stirring box 5 through a bearing, and a motor 7 is provided for transmission connection with the stirring shaft 6, an exhaust pipe 10 is provided on the top of the stirring box 5, and a protective net 11 is provided at one end of the exhaust pipe 10 connected to the stirring box 5, and a filter screen 8 is provided at the upper end of the stirring box 5, and the filter screen 8 is rotatably connected to the stirring shaft 6 through a bearing, and a first scraper 9 is provided on the stirring shaft 6 to fit the filter screen 8, so that the premixed various raw material mixtures will enter the stirring box 5 and fall on the filter screen 8, and at the same time, the stirring shaft 6 is controlled by the motor 7 to drive the first scraper 9 to rotate, and the mixed materials on the filter screen 8 can be scraped by the first scraper 9, so that the materials falling on the filter screen 8 pass through the filter screen 8 and evenly fall into the mixing box, so that the uniformity of different materials when entering the mixing box can be further improved, thereby improving the material leveling effect;
[0033] During this process, excess airflow will be discharged outward through the exhaust pipe 10, intercepting the material inside the mixing box 5. The setting of the protective filter can prevent the material from being discharged outward from the exhaust pipe 10 along with the airflow.
[0034] The utility model is provided with a middle stirring structure and a bottom stirring structure on the stirring shaft 6, and a discharge pipe 12 is provided at the bottom end of the premixing box 1, wherein the middle stirring structure includes a first spiral blade 16 arranged on the stirring shaft 6, and a second spiral blade 17 is arranged on the outer side of the first spiral blade 16 in the opposite direction; the bottom stirring structure includes a plurality of stirring horizontal frames 20 arranged at the bottom end of the stirring shaft 6, and a stirring inclined frame 21 is provided at the bottom end of the stirring horizontal frame 20 that is in contact with the inner wall of the stirring box 5, so that when the stirring shaft 6 rotates, the first spiral blade 16 and the second spiral blade 17 can be driven to rotate, thereby achieving stirring at the middle position inside the stirring box 5, and at the same time, when the stirring shaft 6 rotates, the stirring horizontal frame 20 and the stirring inclined frame 21 can be driven to rotate, thereby achieving stirring of the material at the bottom end of the stirring box 5, thereby improving the effect of uniform mixing of the material in the stirring box 5.
[0035] See also Figure 1-Figure 5 As an implementation of the premixing box 1: a feed pipe 14 is provided at the bottom end of the premixing box 1, and the bottom end of the feed pipe 14 is connected to the inner cavity of the premixing box 1 and is provided with at least one group of feed branch pipes 15.
[0036] Specifically, through the cooperation of the discharge pipe 14 and the discharge branch pipe 15 , the mixed material in the premixing box 1 can enter the mixing box 5 more evenly and land on the filter screen cover 8 .
[0037] See also Figure 1-Figure 5 As an implementation method of the stirring shaft 6: a stirring rod 18 is provided on the stirring shaft 6, the first spiral blade 16 and the second spiral blade 17 are partially fixed on the stirring rod 18, and a second scraper 19 is provided at the rear end of the stirring rod 18 in contact with the inner wall of the stirring box 5.
[0038] Specifically, when the stirring shaft 6 rotates, it can synchronously drive the stirring rod 18 and the second scraper 19 to rotate. The stirring rod 18 can further enhance the stirring and stirring effect of the middle section inside the stirring box 5 and improve the mixing uniformity of the materials. The second scraper 19 is set to scrape the inner wall of the stirring box 5 to prevent the material from adhering to the inner wall of the stirring box 5.
[0039] See also Figure 1-Figure 5 As an implementation method of the mixing box 5: a slag discharge pipe 22 is provided on the side wall of the mixing box 5 in cooperation with the filter screen cover 8, and valves 23 are provided on the discharge pipe 12 and the slag discharge pipe 22.
[0040] The agglomerated materials in the material intercepted by the protective net 11 can be discharged outward through the slag discharge pipe 22, thereby improving the material leveling effect during the processing of chemical products.
[0041] See also Figure 1-Figure 5As an implementation of the stirring shaft 6 : the bottom end of the stirring shaft 6 extends to the discharge pipe 12 and is provided with a spiral discharge blade 24 .
[0042] Specifically, when the evenly mixed material is discharged outward, the stirring shaft 6 can drive the spiral discharge blades 24 to rotate when rotating. The spiral discharge blades 24 can control the discharge of the material at the discharge pipe 12, improve the controllability of the discharge, and avoid the situation where the material is blocked at the discharge pipe 12.
[0043] In summary, when the overall equipment is in use:
[0044] The raw material is conveyed into the premixing box 1 through the feed pipe 3, and at the same time, the high-pressure airflow is conveyed into the premixing box 1 through the air intake pipe 4. In this way, under the action of the high-pressure airflow, the powder can be prompted to flow in the spiral guide channel 13. Due to the spiral setting, the airflow carrying the raw material will automatically roll when flowing in the spiral backflow channel, so that the raw material can be automatically rolled and mixed during the conveying process in the premixing box 1, and premixing can be achieved;
[0045] Afterwards, the premixed material will be evenly transported to the mixing box 5 through the feed pipe 14 and the feed branch pipe 15, and land on the filter screen 8, and the excess airflow will be discharged through the exhaust pipe 10;
[0046] The motor 7 is started, and the stirring shaft 6 is controlled by the motor 7 to drive the first scraper 9 to rotate. The first scraper 9 can scrape the mixed material on the filter screen 8, so that the material falling on the filter screen 8 passes through the filter screen 8 and falls into the mixing box evenly. In this way, the uniformity of different materials when entering the mixing box can be further improved, thereby improving the material mixing effect;
[0047] The setting of the protective filter can prevent the material from being discharged from the exhaust pipe 10 along with the air flow;
[0048] Synchronously, when the stirring shaft 6 rotates, the first spiral blade 16 and the second spiral blade 17 can be driven to rotate, so as to achieve stirring in the middle position of the stirring box 5. At the same time, when the stirring shaft 6 rotates, the stirring horizontal frame 20 and the stirring inclined frame 21 can be driven to rotate, so as to achieve stirring of the material at the bottom end of the stirring box 5, thereby improving the effect of uniform mixing of the material in the stirring box 5.
[0049] When the stirring shaft 6 rotates, it can synchronously drive the stirring rod 18 and the second scraper 19 to rotate. The stirring rod 18 can further enhance the stirring and stirring effect of the middle section of the stirring box 5, thereby improving the mixing uniformity of the materials. The second scraper 19 can scrape the inner wall of the stirring box 5 to prevent the materials from adhering to the inner wall of the stirring box 5.
[0050] After mixing is completed, when the evenly mixed material is discharged outward, the stirring shaft 6 can drive the spiral discharge blades 24 to rotate when rotating. The spiral discharge blades 24 can control the discharge of the material at the discharge pipe 12, improve the controllability of the discharge, and avoid the situation where the material is blocked at the discharge pipe 12.
[0051] In all the schemes mentioned above, the connection between two parts can be selected according to the actual situation by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which will not be described one by one here. In the above, all fixed connections are preferably considered to be welding. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents;
[0052] In all the schemes mentioned above, the operation of electrical components is controlled by a controller. Since the devices matched with the controller are commonly used devices, their control principles and line connections are all existing well-known and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.
Claims
1. A material mixing device for chemical product production, comprising a premixing tank (1), characterized in that: The premixing box (1) is provided with spiral guide blades (2), the top of the side wall of the premixing box (1) is provided with a plurality of feed pipes (3), the top of the premixing box (1) is provided with an air inlet pipe (4), the bottom of the premixing box (1) is connected with a stirring box (5), a stirring shaft (6) is rotatably mounted inside the stirring box (5) via a bearing, and a motor (7) is provided for transmission connection with the stirring shaft (6), a middle stirring structure and a bottom stirring structure are provided on the stirring shaft (6), a filter screen (8) is provided at the upper end of the stirring box (5), the filter screen (8) is rotatably connected to the stirring shaft (6) via a bearing, a first scraper (9) is provided on the stirring shaft (6) and is in contact with the filter screen (8), an exhaust pipe (10) is provided at the top of the stirring box (5), a protective net (11) is provided at one end of the exhaust pipe (10) connected to the stirring box (5), and a discharge pipe (12) is provided at the bottom of the premixing box (1).
2. The material refining equipment for chemical product production according to claim 1 is characterized in that: A spiral guide channel (13) is formed between the spiral guide blade (2) and the inner wall of the premixing box (1), and the air inlet pipe (4) and the feed pipe (3) are both in communication with the spiral guide channel (13).
3. The material refining equipment for chemical product production according to claim 1 is characterized by: A feed pipe (14) is provided at the bottom end of the premixing box (1), and the bottom end of the feed pipe (14) is connected to the inner cavity of the premixing box (1) and is provided with at least one group of feed branch pipes (15).
4. A material refining equipment for chemical product production according to any one of claims 1 to 3, characterized in that: The middle stirring structure comprises a first spiral blade (16) arranged on the stirring shaft (6), and a second spiral blade (17) is arranged on the outer side of the first spiral blade (16) in the opposite direction.
5. The material refining equipment for chemical product production according to claim 4 is characterized in that: The stirring shaft (6) is provided with a stirring rod (18), the first spiral blade (16) and the second spiral blade (17) are partially fixed on the stirring rod (18), and a second scraper (19) is provided at the rear end of the stirring rod (18) so as to abut against the inner wall of the stirring box (5).
6. The material refining equipment for chemical product production according to claim 5 is characterized by: The bottom stirring structure comprises a plurality of stirring horizontal frames (20) arranged at the bottom end of the stirring shaft (6), and a stirring inclined frame (21) is arranged at the bottom end of the stirring horizontal frame (20) in contact with the inner wall of the stirring box (5).
7. The material refining equipment for chemical product production according to claim 1 is characterized by: A slag discharge pipe (22) is provided on the side wall of the mixing box (5) in cooperation with the filter screen cover (8), and valves (23) are provided on both the material discharge pipe (12) and the slag discharge pipe (22).
8. The material refining equipment for chemical product production according to claim 1 is characterized by: The bottom end of the stirring shaft (6) extends to the discharge pipe (12) and is provided with a spiral discharge blade (24).