Welding tool for fixing seat of speed reducer of sewage delivery pump

By designing a sewage conveyor pump reducer fixed seat welding tool including workbench, installation components and welding components, the problem of precise positioning of the reducer and fixed seat in the prior art is solved, and a high-quality and efficient welding process is achieved.

CN222536635UActive Publication Date: 2025-02-28CHONGQING KANGJIA PUMP MFG CO LTD
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Patent Information

Application Number
CN202421313889.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing reducer welding tooling cannot accurately locate the reducer and the fixed seat, resulting in errors between the welded reducers and affecting the overall quality.

Method used

A sewage delivery pump speed reducer fixed seat welding tooling including a workbench, mounting assembly and welding assembly is designed. The installation components include a rotating disc, a rotating motor, a placement block, a positioning block, a connecting frame, a positioning rod, a clamping member and a fixing member. Through these components, the fixing seat and reducer are accurately positioned and fixed to achieve welding.

Benefits of technology

Through this tooling, the precise positioning of the reducer and the fixed seat can be achieved during the welding process, reduce welding errors, improve overall quality, and realize automated welding, which improves welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reducer fixing seat welding, in particular to a sewage delivery pump reducer fixing seat welding tool which is characterized in that a fixing seat is placed on a placing block and is positioned through a positioning block, and when a clamping component is started, the clamping component moves towards the direction of the positioning block; the clamping component pushes the fixing base to abut against the positioning block, the clamping component is matched with the positioning block to fix the fixing base to the placing block, then the speed reducer is placed on the fixing base, the positioning rod penetrates through a positioning hole of the speed reducer to position the speed reducer, and then the speed reducer is fixed to the connecting frame through the fixing component. The speed reducer and the fixing base are welded through the welding assembly, after one face is welded, the rotating motor is started, the rotating motor drives the rotating disc to rotate, the rotating disc drives the containing block, the connecting frame, the fixing base and the speed reducer to rotate, and the welding assembly conducts welding on the other face of the fixing base and the other face of the speed reducer.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducer fixing seat welding, in particular to a sewage delivery pump reducer fixing seat welding tool. Background Art

[0002] The function of the reducer is to slow down the speed of the transmission shaft through the output shaft to meet the needs of the equipment when it is working. When the reducer is working, the excessive speed will pass through the drive shaft, and then through the gears of the reducer, so that the speed of the output shaft is reduced to an appropriate level.

[0003] Reducers are widely used in sewage treatment plants, such as in agitators, screen machines, sludge pumps, etc. In these devices, reducers play a very important role, supporting the normal operation of the equipment and ensuring the effective treatment of sewage.

[0004] However, the existing reducer welding tooling cannot accurately position the reducer and the fixing seat when in use, resulting in errors between the welded reducers, thus affecting the overall quality. Utility Model Content

[0005] The utility model aims to provide a sewage pump reducer fixing seat welding tool, which solves the problem that the reducer and the fixing seat cannot be accurately positioned.

[0006] To achieve the above-mentioned purpose, the utility model provides a sewage pump reducer fixed seat welding tool, including a workbench, an installation assembly and a welding assembly, the installation assembly includes a rotating disk, a rotating motor, a placement block, a positioning block, a connecting frame, a positioning rod, a clamping member and a fixing member, the rotating disk is rotatably connected to the workbench and passes through the workbench, the rotating motor is fixedly connected to the workbench, the output end of the rotating motor is connected to the rotating disk, the placement block is fixedly connected to the rotating disk and is located on one side of the rotating disk, the positioning block is fixedly connected to the placement block and is located on one side of the placement block, the connecting frame is fixedly connected to the rotating disk and is located on one side of the rotating disk, the positioning rod is fixedly connected to the connecting frame and is located on one side of the connecting frame, the clamping member is connected to the placement block, and the fixing member is connected to the connecting frame. During welding, The fixing seat is placed on the placing block, and the fixing seat is positioned by the positioning block, and the clamping member is started, and the clamping member moves in the direction of the positioning block, and the clamping member pushes the fixing seat to abut against the positioning block, and the clamping member cooperates with the positioning block to fix the fixing seat on the placing block, and the reducer is placed on the fixing seat, and the positioning rod passes through the positioning hole of the reducer to position the reducer, and the reducer is fixed to the connecting frame by the fixing member, and the reducer and the fixing seat are welded by the welding assembly, and after one side of the welding is completed, the rotating motor is started, and the rotating motor drives the rotating disk to rotate, and the rotating disk drives the placing block, the connecting frame, the fixing seat and the reducer to rotate, and the welding assembly welds the fixing seat and the other side of the reducer, thereby solving the problem that the reducer and the fixing seat cannot be accurately positioned.

[0007] Wherein, the clamping member includes a connecting block, a clamping cylinder and a clamping block, the connecting block is fixedly connected to the placement block and is located on one side of the placement block; the clamping cylinder is fixedly connected to the connecting block and passes through the connecting block; the clamping block is connected to the output end of the clamping cylinder.

[0008] Wherein, the fixing component comprises a fixing cylinder and a fixing block, wherein the fixing cylinder is fixedly connected to the connecting frame and passes through the connecting frame; and the fixing block is connected to the output end of the fixing cylinder.

[0009] Among them, the welding assembly includes a sliding guide rail, a sliding block, a laser welding machine and a driving component. The sliding guide rail is fixedly connected to the workbench and is located on one side of the workbench; the sliding block is slidably connected to the sliding guide rail and is located on one side of the sliding guide rail; the laser welding machine is fixedly connected to the sliding block and is located on one side of the sliding block; the driving component is connected to the workbench.

[0010] Among them, the driving component includes a limit block, a threaded rod and a driving motor, the limit block is fixedly connected to the workbench and is located on one side of the workbench; the threaded rod is rotatably connected to the limit block, the threaded rod is threadedly connected to the sliding block and passes through the sliding block; the driving motor is fixedly connected to the limit block, and the output end of the driving motor is connected to the threaded rod.

[0011] The utility model discloses a sewage delivery pump reducer fixed seat welding tool, which comprises a workbench, an installation component and a welding component, wherein the installation component comprises a rotating disk, a rotating motor, a placement block, a positioning block, a connecting frame, a positioning rod, a clamping member and a fixing member, wherein the clamping member comprises a connecting block, a clamping cylinder and a clamping block, wherein the fixing member comprises a fixing cylinder and a fixing block, wherein the welding component comprises a sliding guide rail, a sliding block, a laser welding machine and a driving member, wherein the driving member comprises a limit block, a threaded rod and a driving motor, wherein the rotating disk is rotatably connected to the workbench and passes through the workbench, wherein the rotating motor is fixedly connected to the workbench, wherein the output end of the rotating motor is connected to the rotating disk, wherein the placement block is fixedly connected to the rotating disk and is located at one side of the rotating disk, wherein the positioning block is fixedly connected to the placement block and is located at one side of the placement block, wherein the connecting frame is fixedly connected to the rotating disk and is located at one side of the rotating disk, wherein the positioning rod is fixedly connected to the connecting frame and is located at On one side, the clamping member is connected to the placement block, and the fixing member is connected to the connecting frame. During welding, the fixing seat is placed on the placement block and the fixing seat is positioned by the positioning block. When the clamping member is started, the clamping member moves in the direction of the positioning block, and the clamping member pushes the fixing seat to abut against the positioning block. The clamping member cooperates with the positioning block to fix the fixing seat on the placement block. When the reducer is placed on the fixing seat, the positioning rod passes through the positioning hole of the reducer to position the reducer, and the reducer is fixed to the connecting frame by the fixing member. When the reducer and the fixing seat are welded by the welding assembly, after one side welding is completed, the rotating motor is started, and the rotating motor drives the rotating disk to rotate, and the rotating disk drives the placement block, the connecting frame, the fixing seat and the reducer to rotate. The welding assembly welds the fixing seat and the other side of the reducer, thereby solving the problem that the reducer and the fixing seat cannot be accurately positioned. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0013] Figure 1It is a schematic diagram of the overall structure of a welding tool for a sewage pump reducer fixing seat according to the first embodiment of the utility model.

[0014] Figure 2 It is a schematic diagram of the connection between the clamping cylinder and the connecting block of the welding tooling for the sewage pump reducer fixing seat in the first embodiment of the utility model.

[0015] Figure 3 It is a schematic diagram of the connection between the fixed block and the fixed cylinder of the welding tooling of the sewage pump reducer fixed seat in the first embodiment of the utility model.

[0016] Figure 4 It is a schematic diagram of a welding tool for a sewage pump reducer fixing seat according to the second embodiment of the utility model.

[0017] In the figure: 101-workbench, 102-rotating disk, 103-rotating motor, 104-placing block, 105-positioning block, 106-connecting frame, 107-positioning rod, 108-connecting block, 109-clamping cylinder, 110-clamping block, 111-fixed cylinder, 112-fixed block, 201-sliding guide rail, 202-sliding block, 203-laser welding machine, 204-limiting block, 205-threaded rod, 206-driving motor. DETAILED DESCRIPTION

[0018] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0019] The first embodiment of the present application is:

[0020] See also Figure 1-Figure 3 , Figure 1 This is a schematic diagram of the overall structure of the welding tooling for the sewage pump reducer fixing seat of the first embodiment of the utility model. Figure 2 This is a schematic diagram of the connection between the clamping cylinder and the connecting block of the welding tooling for the sewage pump reducer fixing seat in the first embodiment of the utility model. Figure 3 It is a schematic diagram of the connection between the fixed block and the fixed cylinder of the sewage pump reducer fixed seat welding tool of the first embodiment of the utility model. The sewage pump reducer fixed seat welding tool comprises a workbench 101, an installation assembly and a welding assembly. The installation assembly comprises a rotating disk 102, a rotating motor 103, a placement block 104, a positioning block 105, a connecting frame 106, a positioning rod 107, a clamping member and a fixing member. The clamping member comprises a connecting block 108, a clamping cylinder 109 and a clamping block 110. The fixing member comprises a fixing cylinder 111 and a fixing block 112. The above-mentioned scheme solves the problem of being unable to accurately position the reducer and the fixed seat, and solves the problem of automatic welding.

[0021] With respect to this specific embodiment, during welding, the fixed seat is placed on the placement block 104, and the fixed seat is positioned by the positioning block 105, and the clamping member is started, and the clamping member moves toward the positioning block 105, and the clamping member pushes the fixed seat to abut against the positioning block 105, and the clamping member cooperates with the positioning block 105 to fix the fixed seat on the placement block 104, and the reducer is placed on the fixed seat, and the positioning rod 107 passes through the positioning hole of the reducer to position the reducer, and the reducer is fixed to the connecting frame 106 by the fixing member, and the reducer and the fixed seat are welded by the welding assembly, and after one side of the welding is completed, the rotating motor 103 is started, and the rotating motor 103 drives the rotating disk 102 to rotate, and the rotating disk 102 drives the placement block 104, the connecting frame 106, the fixed seat and the reducer to rotate, and the welding assembly welds the fixed seat and the other side of the reducer, thereby solving the problem that the reducer and the fixed seat cannot be accurately positioned.

[0022] The rotating disk 102 is rotatably connected to the workbench 101 and penetrates the workbench 101. The rotating motor 103 is fixedly connected to the workbench 101. The output end of the rotating motor 103 is connected to the rotating disk 102. The placement block 104 is fixedly connected to the rotating disk 102 and is located on one side of the rotating disk 102. The positioning block 105 is fixedly connected to the placement block 104 and is located on one side of the placement block 104. The connecting frame 106 is fixedly connected to the rotating disk 102 and is located on the The positioning rod 107 is fixedly connected to the connecting frame 106 and is located on one side of the connecting frame 106. The clamping member is connected to the placement block 104. The fixing member is connected to the connecting frame 106. The rotating disk 102 is located on the upper side of the workbench 101. The rotating motor 103 is located below the workbench 101. The placement block 104 is located on the upper side of the workbench 101. The positioning block 105 is located above the placement block 104. The connecting frame 106 is located on the workbench 101. The positioning rod 107 is located on one side of the connecting frame 106. When welding, the fixing seat is placed on the placement block 104 and the fixing seat is positioned by the positioning block 105. When the clamping member is started, the clamping member moves toward the positioning block 105, and the clamping member pushes the fixing seat to abut against the positioning block 105. The clamping member cooperates with the positioning block 105 to fix the fixing seat on the placement block 104. When the reducer is placed on the fixing seat, the positioning rod 107 penetrates the positioning block 105 of the reducer. The reducer is positioned by fixing the reducer on the connecting frame 106 through the fixing component, and the reducer and the fixing seat are welded by the welding assembly. After one side of the welding is completed, the rotating motor 103 is started, and the rotating motor 103 drives the rotating disk 102 to rotate, and the rotating disk 102 drives the placement block 104, the connecting frame 106, the fixing seat and the reducer to rotate, and the welding assembly welds the fixing seat and the other side of the reducer, thereby solving the problem of being unable to accurately position the reducer and the fixing seat.

[0023] Secondly, the connecting block 108 is fixedly connected to the placing block 104 and is located on one side of the placing block 104; the clamping cylinder 109 is fixedly connected to the connecting block 108 and passes through the connecting block 108; the clamping block 110 is connected to the output end of the clamping cylinder 109, the connecting block 108 is located on the upper side of the placing block 104, the clamping cylinder 109 passes through the connecting block 108, and the clamping block 110 is located near the clamping cylinder 109 One end of the positioning block 105 places the fixed seat on the placement block 104 during welding, and the fixed seat is positioned by the positioning block 105. When the clamping cylinder 109 is started, the clamping cylinder 109 drives the clamping block 110 to move toward the positioning block 105, and the clamping block 110 pushes the fixed seat to abut against the positioning block 105. The clamping block 110 cooperates with the positioning block 105 to fix the fixed seat on the placement block 104.

[0024] Then, the fixed cylinder 111 is fixedly connected to the connecting frame 106 and passes through the connecting frame 106; the fixed block 112 is connected to the output end of the fixed cylinder 111, and the output end of the fixed cylinder 111 passes through the connecting frame 106. The fixed block 112 is fixed on the output end of the fixed cylinder 111, and the fixed cylinder 111 is started. The fixed cylinder 111 drives the fixed block 112 to move toward the connecting frame 106, and the fixed block 112 fixes the reducer on the connecting frame 106.

[0025] When using the sewage pump reducer fixed seat welding tool of this embodiment, during welding, the fixed seat is placed on the placement block 104, and the fixed seat is positioned by the positioning block 105, and the clamping cylinder 109 is started, and the clamping cylinder 109 drives the clamping block 110 to move toward the positioning block 105, and the clamping block 110 pushes the fixed seat to abut against the positioning block 105, and the clamping block 110 cooperates with the positioning block 105 to fix the fixed seat on the placement block 104, and the reducer is placed on the fixed seat, and the positioning rod 107 passes through the positioning hole of the reducer to position the reducer, and the reducer is started. The fixed cylinder 111 drives the fixed block 112 to move toward the connecting frame 106, and the fixed block 112 fixes the reducer on the connecting frame 106. The reducer and the fixed seat are welded by the welding assembly. After one side of the welding is completed, the rotating motor 103 is started, and the rotating motor 103 drives the rotating disk 102 to rotate. The rotating disk 102 drives the placement block 104, the connecting frame 106, the fixed seat and the reducer to rotate. The welding assembly welds the fixed seat and the other side of the reducer, thereby solving the problem of not being able to accurately position the reducer and the fixed seat.

[0026] The second embodiment of the present application is:

[0027] See also Figure 4 , Figure 4 It is a schematic diagram of the sewage pump reducer fixed seat welding tooling of the second embodiment of the utility model. On the basis of the first embodiment, the sewage pump reducer fixed seat welding tooling of this embodiment also includes a welding assembly, the welding assembly includes a sliding guide rail 201, a sliding block 202, a laser welding machine 203 and a driving component, and the driving component includes a limit block 204, a threaded rod 205 and a driving motor 206.

[0028] According to this specific embodiment, the driving component is started, and the driving component drives the sliding block 202 to slide on the sliding guide rail 201, and the sliding block 202 drives the laser welding machine 203 to move. The laser welding machine 203 welds the connection between the reducer and the fixed seat while moving. After one side of the welding is completed, the rotating motor 103 is started, and the rotating motor 103 drives the rotating disk 102 to rotate. The rotating disk 102 drives the placement block 104, the connecting frame 106, the fixed seat and the reducer to rotate, and the laser welding machine 203 welds the connection between the fixed seat and the other side of the reducer. The entire welding process is automated and precise, which greatly improves the welding quality and efficiency.

[0029] The sliding guide rail 201 is fixedly connected to the workbench 101 and is located on one side of the workbench 101; the sliding block 202 is slidably connected to the sliding guide rail 201 and is located on one side of the sliding guide rail 201; the laser welding machine 203 is fixedly connected to the sliding block 202 and is located on one side of the sliding block 202; the driving component is connected to the workbench 101, the sliding guide rail 201 is located above the workbench 101, the sliding block 202 is located on the upper side of the sliding guide rail 201, the laser welding machine 203 is located above the sliding block 202, the driving component is started, and the driving component The sliding block 202 is driven to slide on the sliding guide rail 201, and the sliding block 202 drives the laser welding machine 203 to move. The laser welding machine 203 welds the connection between the reducer and the fixed seat while moving. After one side of the welding is completed, the rotating motor 103 is started, and the rotating motor 103 drives the rotating disk 102 to rotate. The rotating disk 102 drives the placement block 104, the connecting frame 106, the fixed seat and the reducer to rotate. The laser welding machine 203 welds the connection between the fixed seat and the other side of the reducer. The entire welding process is automated and precise, which greatly improves the welding quality and efficiency.

[0030] Secondly, the limit block 204 is fixedly connected to the workbench 101 and is located on one side of the workbench 101; the threaded rod 205 is rotatably connected to the limit block 204, and the threaded rod 205 is threadedly connected to the sliding block 202 and penetrates the sliding block 202; the driving motor 206 is fixedly connected to the limit block 204, and the output end of the driving motor 206 is connected to the threaded rod 205, the limit block 204 is located above the workbench 101, the threaded rod 205 penetrates the sliding block 202, and the driving motor 206 is located on the side of the limit block 204 away from the sliding block 202, the driving motor 206 is started, and the driving motor 206 drives the threaded rod 205 to rotate, and the threaded rod 205 drives the sliding block 202 to slide on the sliding guide rail 201, and the limit block 204 limits the sliding block 202.

[0031] When using the sewage pump reducer fixed seat welding tooling of this embodiment, the drive motor 206 is started, and the drive motor 206 drives the threaded rod 205 to rotate, and the threaded rod 205 drives the sliding block 202 to slide on the sliding guide rail 201, and the limit block 204 limits the sliding block 202, and the sliding block 202 drives the laser welding machine 203 to move, and the laser welding machine 203 welds the connection between the reducer and the fixed seat while moving. After one side of the welding is completed, the rotating motor 103 is started, and the rotating motor 103 drives the rotating disk 102 to rotate, and the rotating disk 102 drives the placement block 104, the connecting frame 106, the fixed seat and the reducer to rotate, and the laser welding machine 203 welds the connection between the fixed seat and the other side of the reducer, and the entire welding process is automated and precise, which greatly improves the welding quality and efficiency.

[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A sewage pump reducer fixing seat welding tool, including a workbench and a welding assembly, characterized in that: Also included are mounting components; The mounting assembly includes a rotating disk, a rotating motor, a placement block, a positioning block, a connecting frame, a positioning rod, a clamping member and a fixing member. The rotating disk is rotatably connected to the workbench and passes through the workbench. The rotating motor is fixedly connected to the workbench. The output end of the rotating motor is connected to the rotating disk. The placement block is fixedly connected to the rotating disk and is located on one side of the rotating disk. The positioning block is fixedly connected to the placement block and is located on one side of the placement block. The connecting frame is fixedly connected to the rotating disk and is located on one side of the rotating disk. The positioning rod is fixedly connected to the connecting frame and is located on one side of the connecting frame. The clamping member is connected to the placement block, and the fixing member is connected to the connecting frame.

2. The sewage pump reducer fixing seat welding tool as claimed in claim 1, characterized in that: The clamping member includes a connecting block, a clamping cylinder and a clamping block. The connecting block is fixedly connected to the placement block and is located on one side of the placement block; the clamping cylinder is fixedly connected to the connecting block and passes through the connecting block; the clamping block is connected to the output end of the clamping cylinder.

3. The sewage pump reducer fixing seat welding tool as claimed in claim 1, characterized in that: The fixing component comprises a fixing cylinder and a fixing block. The fixing cylinder is fixedly connected to the connecting frame and passes through the connecting frame. The fixing block is connected to the output end of the fixing cylinder.

4. The sewage pump reducer fixing seat welding tool as claimed in claim 1, characterized in that: The welding assembly includes a sliding guide rail, a sliding block, a laser welding machine and a driving component. The sliding guide rail is fixedly connected to the workbench and is located on one side of the workbench; the sliding block is slidably connected to the sliding guide rail and is located on one side of the sliding guide rail; the laser welding machine is fixedly connected to the sliding block and is located on one side of the sliding block; and the driving component is connected to the workbench.

5. The sewage pump reducer fixing seat welding tool as claimed in claim 4, characterized in that: The driving component includes a limit block, a threaded rod and a driving motor. The limit block is fixedly connected to the workbench and is located on one side of the workbench; the threaded rod is rotatably connected to the limit block, and the threaded rod is threadedly connected to the sliding block and passes through the sliding block; the driving motor is fixedly connected to the limit block, and the output end of the driving motor is connected to the threaded rod.