Flanging cutting device and flanging cutting system

By designing multiple driving structures and adjustment structures in the flange cutting device and adjusting the rotation angle of the driving structure, the problem of unstable walking of the cutting device in different sizes in the prior art is solved, and smooth walking and stable cutting in different inner diameter pipes are achieved.

CN222537790UActive Publication Date: 2025-02-28GUANGDONG POWER TRANSMISSION & TRANSFORMATION ENG
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Patent Information

Application Number
CN202323532316.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-02-28
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

When the existing cutting device faces pipes of different sizes, the rollers of the drive structure cannot fully abut on the inner wall of the pipe, affecting the stability and power of walking, and cannot adapt to pipes of insufficient sizes.

Method used

A flange cutting device is designed, and a plurality of driving structures are arranged spaced around the outer surface of the main frame. By cooperating with the adjusting member in the adjustment structure and the positioning member, the rotation angle of the driving structure is adjusted to adapt to pipes of different inner diameters.

Benefits of technology

It realizes smooth walking in pipes of different inner diameters, and improves the adaptability and stability of the cutting device in pipes of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses a turnup cutting device and a turnup cutting system, the turnup cutting device comprises a main frame, a cutting structure and a plurality of driving structures, the cutting structure is arranged at one end of the main frame, and the cutting structure is used for cutting a turnup. The multiple driving structures are arranged around the outer surface of the main frame at intervals, one end of each driving structure is provided with a roller, the other end of each driving structure is rotationally connected to the main frame, and the rollers can be driven by driving parts in the driving structures to roll. An adjusting structure is arranged between the main frame and the driving structure and comprises an adjusting part capable of rotating relative to the main frame and a positioning part arranged on the driving structure, a rotating shaft of the adjusting part and a rotating shaft of the driving structure are arranged in parallel and at an interval, and the adjusting part can be connected to a preset connecting position of the positioning part in the rotating process; the driving structure is driven to rotate by a preset angle relative to the main frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe flanging cutting, in particular to a flanging cutting device and a flanging cutting system. Background Art

[0002] Application scenarios for internal flange cutting devices include cable ducts. The cutting device moves autonomously within the duct, seeks the internal flange cutting surface, performs the cutting operation, and exits the duct after the operation is completed. Common cutting devices primarily consist of a body and a cutterhead. To ensure the cutting device can autonomously navigate within the duct, the body is also equipped with a drive mechanism equipped with rollers. When the cutting device is located within the duct, the rollers abut against the inner wall of the duct, and the drive mechanism rotates the rollers to drive the entire cutting device within the duct.

[0003] However, in actual processing, many pipes have different internal dimensions. The drive mechanism on the cutting device in the related art can only smoothly move within pipes of a predetermined size. When encountering a pipe exceeding the predetermined size, the rollers on the drive mechanism cannot fully abut the inner wall of the pipe, affecting the stability and power of the movement. When encountering a pipe that is smaller than the predetermined size, the cutting device cannot enter the pipe. Therefore, there is an urgent need for a cutting device that can adapt to moving inside pipes of different sizes. Utility Model Content

[0004] Based on this, it is necessary to address the above problems and propose a flanging cutting device and a flanging cutting system that are suitable for pipes of different sizes.

[0005] The present invention provides a flanging cutting device, comprising:

[0006] Main frame;

[0007] A cutting structure is provided at one end of the main frame, and is used for cutting the flanging;

[0008] and a plurality of drive structures, the plurality of drive structures being spaced apart around the outer surface of the main frame, the drive structures having a roller at one end and the other end being rotatably connected to the main frame, the roller being capable of rolling under the drive of a drive member within the drive structure;

[0009] An adjustment structure is provided between the main frame and the driving structure. The adjustment structure includes an adjustment member that can rotate relative to the main frame and a positioning member provided on the driving structure. The rotating shaft of the adjustment member and the rotating shaft of the driving structure are parallel and spaced apart. During the rotation process, the adjustment member can be connected to the preset connection position of the positioning member to drive the driving structure to rotate a predetermined angle relative to the main frame.

[0010] In some embodiments, the adjustment structure further includes a support member, one end of the support member is fixedly connected to the main frame, and one end of the support member away from the main frame is rotatably connected to the adjustment member.

[0011] In some embodiments, the adjusting member includes two connecting rods and an abutting rod arranged between the two connecting rods, one end of the two connecting rods is respectively connected to the two ends of the abutting rod, and the other ends of the two connecting rods are respectively rotatably connected to the supporting member.

[0012] In some embodiments, the support member includes a fixing portion fixedly connected to the main frame at one end, a sleeve portion threadedly connected to the fixing portion, and a transition portion rotatably connected to the sleeve portion, and the adjustment member is rotatably connected to the transition portion.

[0013] In some embodiments, the positioning member is a plurality of positioning hooks arranged at intervals on the driving structure, the positioning hooks are arranged in a direction perpendicular to the rotating axis of the driving structure, the positioning hooks are curved, and the end of the adjusting member can be buckled in the gap between the positioning hooks and the driving structure.

[0014] In some embodiments, the driving structure includes an outer frame, a driving motor arranged in the outer frame, and a transmission member connected to the output end of the driving motor. One end of the outer frame is rotatably connected to the main frame through a connecting member, and the other end of the outer frame is rotatably connected to the roller. The transmission member is connected to the roller, and the transmission member is a differential. The transmission member can transmit the rotation of the driving motor to the roller.

[0015] In some embodiments, the connecting member is a lifting cylinder or a hydraulic cylinder, one end of the connecting member is fixedly connected to the main frame, and the output end of the connecting member is rotatably connected to the outer frame.

[0016] In some embodiments, the cutting structure includes a rotary motor disposed in the main frame, a cutter disc connected to an extended end of the rotary motor, and a tool disposed on the cutter disc.

[0017] In some embodiments, infrared sensors are provided on both the cutter disc and the drive structure.

[0018] An embodiment of the present invention further provides a flanging cutting system, comprising a control module and the flanging cutting device described above.

[0019] The embodiment of the present utility model has the following beneficial effects:

[0020] According to the flanging cutting device and flanging cutting system of the above-mentioned embodiments, by rotating the drive structure and providing an adjustment structure, the adjustment member can be connected to different preset connection positions of the positioning member by utilizing the cooperation between the adjustment member and the positioning member, thereby forcing the drive structure to rotate. As the connection position of the adjustment member on the positioning member changes, the rotation angle of the drive structure also changes. This can adjust the angle between the drive structure and the main frame, that is, adjust the expansion angle of the multiple drive structures on the main frame, so as to adjust according to the different inner diameters of pipes, adapt to different pipe inner diameters, and enable the flanging cutting device to operate smoothly in pipes with different inner diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] in:

[0023] Figure 1 The following is a schematic structural diagram of the flanging cutting device provided by the present invention;

[0024] Figure 2 A cross-sectional view of the flanging cutting device provided by the present utility model is shown;

[0025] Figure 3 Shows a schematic structural diagram of the adjusting member provided according to the utility model;

[0026] Figure 4 A cross-sectional view of a support member provided according to the present invention is shown.

[0027] Description of main component symbols:

[0028] 1. Main frame; 11. Connecting part; 2. Adjusting structure; 21. Positioning part; 22. Supporting part; 221. Socketing part; 222. Fixing part; 223. Adapter part; 23. Adjusting part; 231. Connecting rod; 232. Abutting rod; 3. Driving structure; 31. Outer frame; 32. Driving motor; 33. Roller; 34. Transmission part; 4. Cutting structure; 41. Rotating motor; 42. Cutting disc; 43. Cutting tool; 50. Infrared sensor. DETAILED DESCRIPTION

[0029] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] On the one hand, the present invention provides a flanging cutting device for cutting the flanging inside the cable duct. In one embodiment, please refer to Figure 1 and Figure 2 The flanging cutting device includes a main frame 1, a cutting structure 4 and multiple driving structures 3, wherein the main frame 1 is the main body of the entire cutting device. The main frame 1 provides an installation environment for the remaining structures of the cutting device, and also serves as a supporting body for some structures.

[0033] The cutting structure 4 is provided at one end of the main frame 1 . The cutting structure 4 is generally rotatably connected to the main frame 1 . The cutting structure 4 is used for cutting the flanging.

[0034] Multiple drive structures 3 are spaced apart around the outer surface of the main frame 1. One end of each drive structure 3 includes a roller 33, and the other end of each drive structure 3 is rotatably connected to the main frame 1. Driven by a drive element within the drive structure 3, the roller 33 is capable of rolling. When the drive structure 3 rotates until the roller 33 abuts the inner wall of the pipe, the roller 33 rotates, driving the entire cutting device to move. It will be appreciated that to ensure that the roller 33 can drive the flanging cutting device along the extended path of the pipe, the rotating axis of the roller 33 is preferably perpendicular to the extended path of the pipe.

[0035] An adjustment structure 2 is disposed between the main frame 1 and the drive structure 3. The adjustment structure 2 includes an adjustment member 23 capable of rotating relative to the main frame 1 and a positioning member 21 disposed on the drive structure 3. The rotation axis of the adjustment member 23 is parallel to and spaced apart from the rotation axis of the drive structure 3. The adjustment member 23 is configured to connect to a preset connection position of the positioning member 21 during rotation. It is worth noting that the positioning member 21 has multiple preset connection positions, which are arranged on the drive structure 3 in a direction perpendicular to the rotation axis of the drive structure 3. It is conceivable that when the ends of the adjustment member 23 are connected to different preset connection positions, the drive structure 3 can be driven to rotate by a predetermined angle relative to the main frame 1.

[0036] By rotating the drive structure 3 and providing the adjustment structure 2, and utilizing the coordination between the adjustment member 23 and the positioning member 21, the adjustment member 23 can be connected to different preset connection positions on the positioning member 21. This forces the drive structure 3 to rotate, and the rotation angle of the drive structure 3 varies with the different connection positions of the adjustment member 23 on the positioning member 21. This allows the angle between the drive structure 3 and the main frame 1 to be adjusted, that is, the expansion angle of the multiple drive structures 3 on the main frame 1 to be adjusted to accommodate pipes of different inner diameters, allowing the flanging cutting device to operate smoothly within pipes of varying inner diameters.

[0037] In one embodiment, see Figure 1 and Figure 2 The adjustment structure 2 further includes a support member 22, one end of which is fixedly connected to the main frame 1, and the end of the support member 22 away from the main frame 1 is rotatably connected to the adjustment member 23. The support member 22 is used to provide a connection structure for the adjustment member 23, so that the adjustment member 23 is rotatably connected to the main frame 1.

[0038] It should be noted that, in a specific embodiment, please combine Figure 3 The structure of the adjusting member 23 is not limited, and it is mainly connected to the positioning member 21. In a specific case of this embodiment, the adjusting member 23 includes two connecting rods 231 and an abutting rod 232 arranged between the two connecting rods 231, wherein the two connecting rods 231 are arranged in a completely identical manner, one end of the two connecting rods 231 is respectively connected to the two ends of the abutting rod 232, and the other ends of the two connecting rods 231 are respectively rotatably connected to the support member 22.

[0039] Specifically, the two connecting rods 231 are arranged parallel to each other and located on the same side. The ends of the connecting rods 231 away from the abutment rod 232 are bent, and the bent portion is rotatably connected to the support member 22. The end of the support member 22 away from the main frame 1 is provided with a rotation bearing, and the end of the connecting rod 231 can be connected to the bearing to be rotatably connected to the support member 22.

[0040] It is worth mentioning that the support member 22 can be an integrally formed structure. In a preferred embodiment, please combine it with Figure 4 The support member 22 is not an integrally formed structure, and the support member 22 can be configured as a telescopic structure. Specifically, the support member 22 includes a fixed portion 222 fixedly connected to the main frame 1 at one end, a sleeve portion 221 threadedly connected to the fixed portion 222, and an adapter portion 223 rotatably connected to the sleeve portion 221. The adapter portion 223 is connected to the end of the sleeve portion 221 away from the fixed portion 222, and the adjustment member 23 is rotatably connected to the adapter portion 223. The advantage of this arrangement is that the length of the entire support member 22 can be changed by rotating the sleeve portion 221 and utilizing the threaded connection between the sleeve portion 221 and the fixed portion 222, that is, the support member 22 can be extended or retracted. This telescopic movement of the support member 22 can have a secondary drive effect. The connection between the adjustment member 23 and the positioning member 21 is equivalent to a primary drive, driving the drive structure 3 to rotate to a predetermined angle. In order to avoid interference from errors, the secondary drive effect of the support member 22 can drive the drive structure 3 to perform fine adjustments to ensure that the roller 33 can abut against the inner wall of the pipe.

[0041] In another preferred embodiment, the support member 22 can also be a cylinder or a hydraulic cylinder, one end of the cylinder or hydraulic cylinder is fixed on the main frame 1, and the output end is rotatably connected to the adjustment member 23, which can also achieve a fine-tuning effect.

[0042] In one embodiment, the positioning member 21 is specifically a plurality of positioning hooks spaced apart on the drive structure 3, with equal spacing between the positioning hooks. The positioning hooks are arranged perpendicular to the rotation axis of the drive structure 3, are curved, and have one end fixedly connected to the drive structure 3, with a gap between the other end and the drive structure 3. The positioning hooks are preferably made of an elastic material, such as elastic plastic or silicone. A gap is defined between the positioning hook body and the drive structure 3, and the end of the adjusting member 23 can pass through the gap between the end of the positioning hook and the drive structure 3 and enter the gap between the positioning hook and the drive structure 3, thereby securing the end of the adjusting member 23 to the drive structure 3.

[0043] It should be noted that the gap between the end of the positioning hook and the drive structure 3 is smaller than the size of the end of the adjusting member 23. The elastic effect of the positioning hook can expand this gap to allow the end of the adjusting member 23 to pass smoothly. As can be seen from the above, one structure of the adjusting member 23 includes a connecting rod 231 and an abutting rod 232. By rotating the connecting rod 231, the abutting rod 232 can be buckled between the positioning hook and the drive structure 3.

[0044] In addition, please refer to Figure 1The dotted line in the figure represents the rotation axis of the cutting mechanism 4. The main frame 1 is cylindrical and coaxial with the rotation axis of the cutting mechanism 4. The driving mechanism 3 is evenly distributed on the outer surface of the main frame 1 around the rotation axis of the cutting mechanism 4. The rotation axis of the driving mechanism 3 and the rotation axis of the adjusting member 23 are both perpendicular to the rotation axis of the cutting mechanism 4.

[0045] In order to ensure the operating effect, multiple pairs of drive structures 3 are set on the main frame 1, and the multiple pairs of drive structures 3 are arranged around the outer wall of the main frame 1. Each pair of drive structures 3 includes two drive structures 3 arranged at intervals, and the two drive structures 3 are arranged along the rotating axis of the cutting structure 4.

[0046] In one embodiment, the drive structure 3 includes an outer frame 31, a drive motor 32 disposed in the outer frame 31, and a transmission member 34 connected to the output end of the drive motor 32. One end of the outer frame 31 is rotatably connected to the main frame 1 via a connector 11, and the other end of the outer frame 31 is rotatably connected to a roller 33. The output end of the transmission member 34 is connected to the roller 33, and the input end of the transmission member 34 is connected to the output end of the drive motor 32. The transmission member 34 is preferably a differential, which can transmit the motion output by the drive motor 32 to the roller 33 through the differential to drive the roller 33 to rotate.

[0047] In a preferred embodiment, the connecting member 11 can be a lifting cylinder or a hydraulic cylinder, one end of which is fixedly connected to the main frame 1, and the output end of the connecting member 11 is rotatably connected to the outer frame 31. The connecting member 11 is set as a cylinder or a hydraulic cylinder, and its function is the same as the telescopic function between the supports mentioned above, which is to provide a secondary adjustment of the angle of the outer frame 31.

[0048] In one embodiment, the cutting structure 4 includes a rotary motor 41 disposed in the main frame 1, a cutter disc 42 connected to the protruding end of the rotary motor 41, and a cutter 43 disposed on the cutter disc 42. The rotary motor 41 can drive the cutter disc 42 to rotate, thereby driving the cutter 43 to cut the flange.

[0049] It should be noted that infrared sensors 50 are installed on the end of the cutter head 42 facing away from the main frame 1 and on part of the drive mechanism. The infrared sensors 50 can sense the position and distance of the flanging. Furthermore, the present invention provides a flanging cutting system comprising a control module and the flanging cutting device described above. The control module can be electrically connected to the drive motor and the rotary motor to control the rotation of the drive motor and the rotary motor.

[0050] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0051] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A flanging cutting device, characterized in that: include: Main frame; A cutting structure, arranged at one end of the main frame, and used for cutting the flange; and a plurality of driving structures, the plurality of driving structures being arranged at intervals around the outer surface of the main frame, one end of the driving structure having a roller, the other end of the driving structure being rotatably connected to the main frame, and the roller being able to roll under the drive of a driving member inside the driving structure; An adjustment structure is arranged between the main frame and the driving structure, and the adjustment structure includes an adjustment member that can rotate relative to the main frame and a positioning member arranged on the driving structure. The rotating shaft of the adjustment member and the rotating shaft of the driving structure are parallel and spaced apart. During the rotation of the adjustment member, the adjustment member can be connected to the preset connection position of the positioning member to drive the driving structure to rotate a predetermined angle relative to the main frame.

2. The flanging cutting device according to claim 1, characterized in that: The adjustment structure further comprises a support member, one end of which is fixedly connected to the main frame, and one end of which is away from the main frame and is rotatably connected to the adjustment member.

3. The flanging cutting device according to claim 2, characterized in that: The adjusting member comprises two connecting rods and an abutting rod arranged between the two connecting rods, one end of the two connecting rods is respectively connected to two ends of the abutting rod, and the other ends of the two connecting rods are respectively rotatably connected to the supporting member.

4. The flanging cutting device according to claim 2, characterized in that: The support member includes a fixing portion with one end fixedly connected to the main frame, a sleeve portion threadedly connected to the fixing portion, and a transition portion rotatably connected to the sleeve portion, and the adjusting member is rotatably connected to the transition portion.

5. The flanging cutting device according to claim 1, characterized in that: The positioning member is a plurality of positioning hooks spaced apart on the driving structure, the positioning hooks are arranged in a direction perpendicular to the rotating axis of the driving structure, the positioning hooks are bent, and the end of the adjusting member can be buckled in the gap between the positioning hooks and the driving structure.

6. The flanging cutting device according to claim 1, characterized in that: The driving structure includes an outer frame, a driving motor arranged in the outer frame, and a transmission member connected to the output end of the driving motor. One end of the outer frame is rotatably connected to the main frame through a connecting member, and the other end of the outer frame is rotatably connected to the roller. The transmission member is connected to the roller and is a differential. The transmission member can transmit the rotation of the driving motor to the roller.

7. The flanging cutting device according to claim 6, characterized in that: The connecting member is a lifting cylinder or a hydraulic cylinder, one end of the connecting member is fixedly connected to the main frame, and the output end of the connecting member is rotatably connected to the outer frame.

8. The flanging cutting device according to claim 1, characterized in that: The cutting structure comprises a rotating motor arranged in the main frame, a cutter disc connected to the protruding end of the rotating motor, and a cutter arranged on the cutter disc.

9. The flanging cutting device according to claim 8, characterized in that: Infrared sensors are arranged on the cutter disc and the driving structure.

10. A flanging cutting system, characterized in that: It comprises a control module and a flanging cutting device as described in any one of claims 1 to 9.