Die for producing split mounting type roadbed block

CN222537967UActive Publication Date: 2025-02-28JILIN YATAI RUNDE CONSTR CO LTD
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Patent Information

Application Number
CN202421264502.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-28
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing assembled roadbed block production devices lack automatic humidification function, which causes concrete to solidify prematurely or unevenly during the production process, affecting product quality.

Method used

A mold for assembly roadbed block production is designed, including a water tank, a water pump, a spray head and a hydraulic system. The spray head sprays water mist to keep the concrete moist, and the mold box is automatically pushed through the hydraulic system to improve production efficiency.

Benefits of technology

Effectively prevent concrete from solidifying prematurely, ensuring full hydration and curing, thereby improving the quality and strength of concrete, reducing the difficulty of mold release, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould for producing a split mounting type roadbed block, which comprises a frame and a mould frame, one side of the outer surface of the frame is fixedly connected with a water tank, one side of the upper surface of the water tank is fixedly connected with a water pump, and one side of the upper surface of the water pump is fixedly connected with a hose; one side of the outer surface of the frame is fixedly connected with spraying heads, and the number of the spraying heads is ten. According to the mold for producing the split mounting type roadbed block, through the arrangement of the frame, the mold frame, the water tank, the water pump, the hose and the water inlet, when the mold is used, after the mold frame compacts and forms concrete, the concrete is prevented from being solidified for a long time when being added, the water pump is started, the water pump is conveyed to the spraying head through the hose, and the spraying head starts to spray water mist to concrete raw materials; and after a period of time, the concrete roadbed block is cured and can be taken out of the mold, and meanwhile, sprayed water mist prevents the concrete from being stuck into the mold during solidification, so that the demolding difficulty is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of die pressing, in particular to a die for producing assembled roadbed blocks. Background Art

[0002] Assembled roadbed blocks are a type of building material widely used in road construction, paving sidewalks, squares and other infrastructure. These roadbed blocks are usually made of concrete, plastic or composite materials. They are characterized by high strength, durability and easy installation. In order to produce these roadbed blocks, specific molds are required. These molds can ensure that the blocks have consistent size and shape and meet engineering standards. The current production equipment does not have an automatic humidification function. If there is no proper moisture management during the production process, the concrete may solidify prematurely or unevenly, resulting in product quality problems.

[0003] Since concrete loses moisture easily in dry climates, additional wetting measures may be required when producing roadbed blocks. Incomplete concrete curing will result in insufficient concrete strength, making concrete products vulnerable to external forces and damage, thus affecting the stability and safety of the structure. Setting up a spray head can help control the moisture content of the concrete, ensuring that the concrete is fully hydrated and cured, thereby improving the quality and strength of the concrete. The absence of a spray head may result in uneven moisture content in the concrete, affecting the quality and performance of the concrete, and by setting up an automatic push mold box, efficiency can be improved. Utility Model Content

[0004] The main purpose of the utility model is to provide a mold for producing assembled roadbed blocks, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A mold for producing assembled roadbed blocks, comprising a frame and a mold frame, wherein one side of the outer surface of the frame is fixedly connected to a water tank, one side of the upper surface of the water tank is fixedly connected to a water pump, and one side of the upper surface of the water pump is fixedly connected to a hose; one side of the outer surface of the frame is fixedly connected to a spray head, the number of the spray heads is ten, and one side of the outer surface of the water tank is fixedly connected to a water inlet.

[0007] In order to achieve the purpose of shrinkage, the utility model is a mold for producing assembled roadbed blocks. A funnel is fixedly connected to one side of the inner surface of the frame, a first support rod is fixedly connected to one side of the lower surface of the frame, a first hydraulic rod is rotatably connected to one side of the inner wall of the first support rod, a second support plate is fixedly connected to one side of the outer surface of the frame, a first rotating rod is rotatably connected to one side of the inner wall of the second support plate, a third support plate is fixedly connected to one side of the outer surface of the first rotating rod, the first hydraulic rod is rotatably connected to the third support plate, and a workbench is fixedly connected to one side of the inner surface of the frame.

[0008] In order to achieve a pushing effect, as a mold for producing assembled roadbed blocks of the utility model, one side of the inner surface of the first rotating rod is rotatably connected to the second hydraulic rod, and one side of the upper surface of the workbench is movably connected to a mold box, and the mold box is rotatably connected to the second hydraulic rod.

[0009] In order to enable the lateral movement, as a mold for producing assembled roadbed blocks of the utility model, a hydraulic plate is fixedly connected to one side of the inner surface of the frame, a third hydraulic rod is fixedly connected to one side of the upper surface of the hydraulic plate, and one end of the third hydraulic rod passes through one side of the outer surface of the hydraulic plate and extends to one side of the lower surface of the hydraulic plate.

[0010] In order to achieve a die pressing effect, as a mold for producing assembled roadbed blocks of the utility model, a die pressing device is installed on one side of the outer surface of the hydraulic plate, and the output end of the third hydraulic rod is fixedly connected to the die pressing device.

[0011] In order to achieve the purpose of support, as a mold for producing an assembled roadbed block of the utility model, a die pressing table is fixedly connected to one side of the inner surface of the frame.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. In the utility model, through the arrangement of the frame, the mold frame, the water tank, the water pump, the hose and the water inlet, when in use, after the mold frame places the concrete for molding, when adding concrete, in order to prevent it from solidifying for a long time, the water pump is started, and the water is pumped to the spray head through the hose, and the spray head starts to spray water mist onto the concrete raw material to keep it moist. After a period of time, the concrete roadbed block is completely solidified and can be taken out from the mold. At the same time, the sprayed water mist prevents the concrete from sticking to the mold when solidifying, which increases the difficulty of demoulding.

[0014] 2. In the utility model, through the arrangement of the funnel, the first support rod, the first hydraulic rod, the second support plate, the first rotating rod, the third support plate, the workbench, the second hydraulic rod and the mold box, when in use, concrete is poured into the mold box through the funnel, and the first hydraulic rod is started to contract and the second hydraulic rod is started at the same time, so that the first rotating rod rotates clockwise, and the second hydraulic rod pushes the mold box to achieve the purpose of automatic pushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the funnel structure of an embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the spray head of an embodiment of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the third hydraulic rod of an embodiment of the utility model.

[0019] In the figure: 1. frame; 2. mold frame; 3. water tank; 4. water pump; 5. spray head; 6. water inlet; 7. funnel; 8. first support rod; 9. first hydraulic rod; 10. second support plate; 11. first rotating rod; 12. third support plate; 13. workbench; 14. second hydraulic rod; 15. mold box; 16. hydraulic plate; 17. third hydraulic rod; 18. die press; 19. die press table; 20. hose. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] like Figure 1-4 As shown, a mold for producing assembled roadbed blocks includes a frame 1 and a mold frame 2, a water tank 3 is fixedly connected to one side of the outer surface of the frame 1, a water pump 4 is fixedly connected to one side of the upper surface of the water tank 3, and a hose 20 is fixedly connected to one side of the upper surface of the water pump 4;

[0023] In this embodiment, a spray head 5 is fixedly connected to one side of the outer surface of the frame 1 , and the number of the spray heads 5 is ten. A water inlet 6 is fixedly connected to one side of the outer surface of the water tank 3 .

[0024] During specific use, after the mold frame 2 places the concrete to form, when adding concrete, in order to prevent it from solidifying for a long time, the water pump 4 is started, and the water is sent to the spray head 5 through the hose 20. The spray head 5 starts to spray water mist onto the concrete raw material to keep it moist. After a period of time, the concrete roadbed block is completely solidified and can be taken out from the mold. At the same time, the sprayed water mist prevents the concrete from sticking to the mold when solidifying, which increases the difficulty of demoulding.

[0025] In this embodiment, a funnel 7 is fixedly connected to one side of the inner surface of the frame 1, a first support rod 8 is fixedly connected to one side of the lower surface of the frame 1, a first hydraulic rod 9 is rotatably connected to one side of the inner wall of the first support rod 8, a second support plate 10 is fixedly connected to one side of the outer surface of the frame 1, a first rotating rod 11 is rotatably connected to one side of the inner wall of the second support plate 10, a third support plate 12 is fixedly connected to one side of the outer surface of the first rotating rod 11, the first hydraulic rod 9 is rotatably connected to the third support plate 12, and a workbench 13 is fixedly connected to one side of the inner surface of the frame 1.

[0026] When in use, the material to be processed is introduced into the interior by using the funnel 7, the first support rod 8 and the second support plate 10 are used to support and fix the internal working parts of the workbench 13, and the first rotating rod 11 is used for the purpose of contraction.

[0027] In this embodiment, a second hydraulic rod 14 is rotatably connected to one side of the inner surface of the first rotating rod 11 , a mold box 15 is movably connected to one side of the upper surface of the workbench 13 , and the mold box 15 is rotatably connected to the second hydraulic rod 14 .

[0028] When in use, the second hydraulic rod 14 is started at the same time to make the first rotating rod 11 rotate clockwise, so that the second hydraulic rod 14 pushes the mold box 15 to achieve the purpose of automatic pushing.

[0029] In this embodiment, a hydraulic plate 16 is fixedly connected to one side of the inner surface of the frame 1, and a third hydraulic rod 17 is fixedly connected to one side of the upper surface of the hydraulic plate 16. One end of the third hydraulic rod 17 passes through one side of the outer surface of the hydraulic plate 16 and extends to one side of the lower surface of the hydraulic plate 16.

[0030] When in use, the hydraulic plate 16 is used to transmit hydraulic pressure to the system, and at the same time, the third hydraulic rod 17 controls the hydraulic plate 16 to move downward to press the concrete.

[0031] In this embodiment, a die press 18 is installed on one side of the outer surface of the hydraulic plate 16 , and the output end of the third hydraulic rod 17 is fixedly connected to the die press 18 .

[0032] During specific use, the hydraulic system applies hydraulic pressure to make the third hydraulic rod 17 move downward. When the third hydraulic rod 17 moves downward, it transmits force to the die pressing device 18. The die pressing device 18 is acted upon by the force and applies pressure to the concrete, thereby processing or molding. When the hydraulic system decompresses or stops applying hydraulic pressure, the third hydraulic rod 17 may return to its initial position, releasing pressure to complete the processing or molding process.

[0033] In this embodiment, a die pressing platform 19 is fixedly connected to one side of the inner surface of the frame 1 .

[0034] When in use, the die pressing platform 19 is connected to the frame 1 so that the die pressing platform 19 can achieve the purpose of supporting when pressing concrete.

[0035] Working principle: In use, the staff pours concrete into the mold box 15 through the funnel 7, and starts the first hydraulic rod 9 to contract, and starts the second hydraulic rod 14 at the same time, so that the first rotating rod 11 rotates clockwise, so that the second hydraulic rod 14 pushes the mold box 15 to achieve automatic pushing, and the hydraulic system applies hydraulic pressure to make the third hydraulic rod 17 move downward. When the third hydraulic rod 17 moves downward, it transmits force to the die pressing device 18. The die pressing device 18 is acted upon by the force and exerts pressure on the concrete, thereby processing or molding. When the hydraulic system decompresses or stops applying hydraulic pressure, the third hydraulic rod 17 may return to the initial position, release the pressure, and complete the processing or molding process. When adding concrete, to prevent it from solidifying for a long time, the water pump 4 is started, and the water pump 4 is sent to the spray head 5 through the hose 20. The spray head 5 starts to spray water mist on the concrete raw material to keep it moist. After a period of time, the concrete roadbed block is cured and can be taken out of the mold. At the same time, the sprayed water mist prevents the concrete from getting into the mold when solidifying, increasing the difficulty of demoulding.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mold for producing assembled roadbed blocks, comprising a frame (1) and a mold frame (2), characterized in that: A water tank (3) is fixedly connected to one side of the outer surface of the frame (1), a water pump (4) is fixedly connected to one side of the upper surface of the water tank (3), and a hose (20) is fixedly connected to one side of the upper surface of the water pump (4); a spray head (5) is fixedly connected to one side of the outer surface of the frame (1), and the number of the spray heads (5) is ten; and a water inlet (6) is fixedly connected to one side of the outer surface of the water tank (3).

2. The mold for producing assembled roadbed blocks according to claim 1, characterized in that: A funnel (7) is fixedly connected to one side of the inner surface of the frame (1); a first support rod (8) is fixedly connected to one side of the lower surface of the frame (1); a first hydraulic rod (9) is rotatably connected to one side of the inner wall of the first support rod (8); a second support plate (10) is fixedly connected to one side of the outer surface of the frame (1); a first rotating rod (11) is rotatably connected to one side of the inner wall of the second support plate (10); a third support plate (12) is fixedly connected to one side of the outer surface of the first rotating rod (11); the first hydraulic rod (9) and the third support plate (12) are rotatably connected; and a workbench (13) is fixedly connected to one side of the inner surface of the frame (1).

3. The mold for producing assembled roadbed blocks according to claim 2, characterized in that: A second hydraulic rod (14) is rotatably connected to one side of the inner surface of the first rotating rod (11), and a mold box (15) is movably connected to one side of the upper surface of the workbench (13), and the mold box (15) is rotatably connected to the second hydraulic rod (14).

4. The mold for producing assembled roadbed blocks according to claim 1, characterized in that: A hydraulic plate (16) is fixedly connected to one side of the inner surface of the frame (1), a third hydraulic rod (17) is fixedly connected to one side of the upper surface of the hydraulic plate (16), and one end of the third hydraulic rod (17) passes through one side of the outer surface of the hydraulic plate (16) and extends to one side of the lower surface of the hydraulic plate (16).

5. The mold for producing assembled roadbed blocks according to claim 4, characterized in that: A die pressing device (18) is installed on one side of the outer surface of the hydraulic plate (16), and the output end of the third hydraulic rod (17) is fixedly connected to the die pressing device (18).

6. The mold for producing assembled roadbed blocks according to claim 1, characterized in that: A die pressing platform (19) is fixedly connected to one side of the inner surface of the frame (1).