Phosphorus-doped sugar beet pulp charcoal carbonization device
By using a stand-alone cooling structure with the cylinder in the microwave carbonization device, the existing equipment has been solved, and more efficient cooling and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202420578631.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing microwave carbonization devices have low cooling efficiency, difficult to quickly and effectively control the temperature, and are difficult to maintain.
The structure of the bracket and the cylinder is independently cooled, and the microwave transmitter is placed in the cylinder cavity or disengaged by the sliding bracket, which facilitates rapid heat dissipation and maintenance.
It improves the cooling efficiency of heat dissipation and cooling, facilitates rapid temperature control, and simplifies the maintenance and disassembly of microwave transmitter tubes.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbonization devices, in particular to a phosphorus-doped beet pulp biochar carbonization device. Background Art
[0002] Sugar beet is the second largest sugar-producing crop after sugar cane, and its planting area accounts for 0.12% of the country's crop planting area. Its main byproduct, sugar beet pulp, has a high annual output, is easy to collect, and contains a large amount of cellulose, hemicellulose and lignin, making it one of the good raw materials for preparing activated carbon.
[0003] In recent years, in order to reduce costs, some companies have adopted microwave carbonization equipment to carbonize beet pulp and other materials. Common microwave carbonization equipment generally includes a tank body, in which a cooling zone, a combustion zone, and a heat preservation zone are formed from top to bottom in the tank body cavity. A microwave transmitting tube is installed on the tank body wall corresponding to the combustion zone, and the microwave transmitting tube is connected to an external microwave generator.
[0004] In order to effectively dissipate heat, the microwave generator is covered with a shell and a water cooling pipe is installed on the peripheral wall of the shell. The heat dissipation and cooling efficiency of this method is low and needs to be improved. Utility Model Content
[0005] In order to solve at least one of the above technical defects, the utility model provides the following technical solutions:
[0006] The present application document discloses a phosphorus-doped beet pulp biochar carbonization device, comprising a tank body, wherein a cooling zone, a combustion zone, and a heat preservation zone are sequentially arranged in the tank body along the axial direction from top to bottom, a plurality of microwave transmitting tubes are arranged at the circumferential wall of the tank body corresponding to the combustion zone, and the microwave transmitting tubes are covered by a shell, a bracket is slidably connected in the shell cavity, and microwave transmitting tubes are arranged at the tank body wall corresponding to the sliding direction of the bracket, a cylinder is arranged at the position of the bracket corresponding to the microwave transmitting tube, a water-cooling pipe is arranged in the cylinder, and the sliding bracket makes the corresponding microwave transmitting tube be in the cylinder cavity or detached from the cylinder cavity.
[0007] The structure of this scheme is improved, and the cylinder is supported by a bracket. A water-cooling pipe is placed in each cylinder. The microwave transmitting tube at the peripheral wall of the tank is placed in the cylinder cavity by sliding the bracket. The independent cooling method is more convenient for rapid heat dissipation and temperature control. When maintenance is required, the bracket can be slid to separate the cylinder from the microwave transmitting tube, which is convenient for subsequent maintenance and disassembly.
[0008] Furthermore, the cylinder cavity is slidably connected to a water cooling pipe, which is convenient for installation and disassembly.
[0009] Furthermore, slide grooves are axially arranged at the top wall and the corresponding bottom wall of the cylinder, and the water inlet end and the water outlet end of the water cooling pipe are respectively extended into the corresponding slide grooves for sliding cooperation, and a baffle is slidably arranged at the peripheral wall of the cylinder, and the water inlet end of the water cooling pipe is extended into the slide groove and moved forward to a predetermined position, and the baffle is slid so that the end of the baffle is located in the slide groove behind the water inlet end for limiting. When the water cooling pipe is damaged, the baffle can be slid to release the limit, and then the water cooling pipe can be directly slid out of the cylinder, which is convenient for installation and disassembly.
[0010] Furthermore, fixing plates are arranged at intervals along the length direction on the bracket, and the fixing plates are connected to the corresponding cylinders. Adding the fixing plates facilitates connection with the cylinders, etc., such as fixed connection by screws, bolts, etc.
[0011] Furthermore, an inspection port is provided at the shell corresponding to the bracket and a door panel is hinged at the inspection port. The inspection port and the door panel are added to facilitate the disassembly and maintenance of the microwave transmitting tube and the like.
[0012] Furthermore, a feed inlet and an exhaust port are arranged at the top of the tank body, and a discharge port is arranged at the bottom of the tank body.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model has an improved structure, which adopts a bracket and a cylinder structure to independently cool the microwave transmitting tube, thereby improving the heat dissipation and cooling efficiency, and the sliding connection of the bracket facilitates the subsequent maintenance and disassembly of the microwave transmitting tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 is a schematic structural diagram of the carbonization device in Example 1;
[0017] Figure 2 It is a schematic diagram of the installation structure of the cylinder and the bracket;
[0018] Wherein, the accompanying drawings are marked as follows:
[0019] 1. Tank body; 2. Cooling zone; 3. Combustion zone; 4. Stirring paddle; 5. Insulation zone; 6. Driving motor; 7. Feed inlet; 8. Cooler; 9. Shell; 10. Discharger 1; 11. Screw feeding mechanism; 12. Discharger 2; 13. Cylinder body; 14. Bracket; 15. Door panel; 16. Microwave transmitting tube; 17. Fixing plate; 18. Slide; 19. Water cooling pipe; 191. Water inlet; 192. Water outlet. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0021] Example 1
[0022] like Figure 1 , Figure 2 As shown, in this example, a phosphorus-doped beet pulp biochar carbonization device includes a tank body 1, which is vertically arranged. A cooling zone 2, a combustion zone 3, and a heat preservation zone 5 are sequentially arranged in the cavity of the tank body 1 along the axial direction from top to bottom, wherein the cooling zone 2 is water-cooled, such as a cooling pipe is installed in the cavity wall or the peripheral wall of the tank body 1 in the cooling zone 2. A plurality of microwave transmitting tubes 16 are spaced apart at the peripheral wall of the tank body 1 corresponding to the combustion zone 3, such as multiple microwave transmitting tubes 16 are installed at intervals along the axial direction of the tank body 1, and the microwave transmitting tubes 16 are connected to an external microwave generator. The cavity of the tank body 1 below the combustion zone 3 is a heat preservation zone 5, and a discharge port is formed at the cavity bottom wall of the heat preservation zone 5, and a star-shaped discharger 10 is installed at the discharge port. The outlet of the discharge port is connected to the inlet of the spiral feeding mechanism 11, and a star-shaped discharger 2 12 is installed at the outlet of the spiral feeding mechanism 11.
[0023] An exhaust port is formed at the top of the tank body 1, and the exhaust port is connected to an external cooler 8. A drive motor 6 is fixed at the top of the tank body 1, and the drive motor 6 is connected to a rotating shaft in the cavity of the tank body 1. A stirring paddle 4 is installed on the rotating shaft to stir materials such as beet pulp.
[0024] like Figure 1 As shown, the shell 9 covers the microwave emitting tube 16, and the shell 9 is slidably connected with the bracket 14 along the radial direction of the tank body. For example, the top end of the bracket 14 is slidably connected with the top cavity wall of the shell 9, and the microwave emitting tube 16 is installed at the wall of the tank body 1 corresponding to the sliding direction of the bracket 14. The cylinder body 13 is fixed at the position of the bracket 14 corresponding to the microwave emitting tube 16. For example, fixing plates 17 are formed on the bracket 14 at corresponding positions along the length direction, and the fixing plates 17 are fixed to the peripheral wall of the cylinder body 13 by bolts or the like.
[0025] A water-cooling pipe 19 is placed in the cavity of the cylinder 13, such as a spiral extension type. In this example, a notch is formed axially at the top wall and the bottom wall of the cylinder 13, and the notch is the slide groove 18. During installation, the air inlet end and the air outlet end of the water-cooling pipe 19 correspond to the notches of the slide groove at the top wall and the bottom wall of the cylinder 13 respectively, and the water-cooling pipe can be inserted.
[0026] In order to effectively prevent the water-cooling pipe from detaching, a baffle is slidably connected to the peripheral wall of the cylinder 13 on one side of the end of the slide groove 18, and the baffle moves along the circumference of the cylinder 13. When the water inlet end of the water-cooling pipe moves forward to the end of the slide groove, the baffle is moved so that its end is above the slide groove behind the water inlet end. The water inlet end moves backward and abuts the baffle to form a limit. When the water-cooling pipe is damaged, the baffle can be slid to release the limit, and then the water-cooling pipe can be directly slid out of the cylinder, which is convenient for installation and disassembly.
[0027] For the convenience of maintenance, an inspection opening can be formed at the shell corresponding to the sliding direction of the bracket 14, and a door panel 15 is hinged at the inspection opening. The door panel can be opened to observe or repair the shell cavity.
[0028] When in use, the water cooling pipe is connected to the external water supply pipe, and the sliding bracket can make the corresponding microwave transmitting tube in or out of the cylinder cavity. Beet residue is used as raw material and phosphoric acid is used as activator. After mixing, it is fed into the feed port and discharged from the discharge port through the spiral feeding mechanism after microwave carbonization.
[0029] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. A phosphorus-doped beet pulp biochar carbonization device, comprising a tank body, wherein a cooling zone, a combustion zone, and a heat preservation zone are sequentially arranged in the tank body along the axial direction from top to bottom, wherein a plurality of microwave transmitting tubes are arranged at the combustion zone corresponding to the peripheral wall of the tank body and the microwave transmitting tubes are covered by a shell, characterized in that: The housing cavity is slidably connected to the bracket and a microwave transmitting tube is arranged at the tank wall corresponding to the sliding direction of the bracket. A cylinder is arranged at the position of the bracket corresponding to the microwave transmitting tube. A water cooling pipe is arranged in the cylinder. The sliding bracket makes the corresponding microwave transmitting tube be in the cylinder cavity or detached from the cylinder cavity.
2. The phosphorus-doped beet pulp biochar carbonization device according to claim 1, characterized in that: The cylinder cavity is slidably connected with a water cooling pipe.
3. The phosphorus-doped beet pulp biochar carbonization device according to claim 2, characterized in that: A slide groove is axially arranged at the top wall and the corresponding bottom wall of the cylinder, and the water inlet end and the water outlet end of the water cooling pipe are respectively extended into the corresponding slide groove for sliding cooperation. A baffle is slidably arranged at the peripheral wall of the cylinder, and the water inlet end of the water cooling pipe is extended into the slide groove and moved forward to a predetermined position. The sliding baffle makes the end of the baffle be located in the slide groove behind the water inlet end for limiting.
4. The phosphorus-doped beet pulp biochar carbonization device according to claim 1, characterized in that: The bracket is provided with fixing plates at intervals along the length direction, and the fixing plates are connected to the corresponding cylinders.
5. The phosphorus-doped beet pulp biochar carbonization device according to claim 1, characterized in that: An inspection opening is arranged at the shell body corresponding to the bracket, and a door panel is hinged at the inspection opening.
6. The phosphorus-doped beet pulp biochar carbonization device according to claim 1, characterized in that: A feed inlet and an exhaust port are arranged at the top of the tank body, and a discharge port is arranged at the bottom of the tank body.