Large-capacity particle metering device
By designing a large-capacity particle metering device and using feed rushing devices and sensors to achieve automatic metering, the problems of small capacity and low accuracy of traditional devices are solved, and the metrology efficiency and applicability are improved.
Patent Information
- Application Number
- CN202421436616.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-23
AI Technical Summary
Traditional particle metering devices have small capacity, low metrology accuracy and complex operation, making it difficult to meet the needs of modern production.
A large-capacity particle metering device is designed, including a rack plate, a silo, a metering cup, a feeding device and a sensor. A discharge port is set at the bottom of the silo, and the material is pushed into the measuring cup through the rotating arm of the feeding device and the driving motor. A discharge door that can be opened and closed is set at the distal end of the measuring cup. The sensor controls the alternating closure of the discharge door and the closed door to realize automatic metering.
It realizes efficient measurement of large-capacity particles, reduces manual operations, improves metrological accuracy and efficiency, and is suitable for more work scenarios.
Smart Images

Figure CN222544806U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of metering equipment, and more specifically, to a large-capacity particle metering device. Background Art
[0002] With the rapid development of modern industrial technology, the requirements for the metering accuracy and efficiency of granular products are increasing. In many industries such as medicine, chemical industry, and food, accurate metering and efficient distribution of granular products are key links to ensure product quality and improve production efficiency. However, traditional particle metering devices generally have problems such as small capacity, low metering accuracy, and complex operation due to their design dependence on manual operation, which makes it difficult to meet the needs of modern production. Therefore, it is necessary to solve the above technical problems. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a large-capacity particle metering device to solve the technical problem of small capacity of particle metering devices in the prior art.
[0004] To achieve the above purpose, the technical solution adopted in this application is to provide a large-capacity particle metering device, including:
[0005] Rack table;
[0006] A material bin is mounted on the frame plate and forms a material discharge port at the bottom of the bin;
[0007] A metering cup is connected to the discharge port and is provided with a discharge door capable of opening or closing the metering cup at an opening at one end away from the silo;
[0008] The material-rushing device comprises a plurality of rotating arms transversely placed in the silo and extending radially along the silo and a driving motor connected to the rotating arms and used to drive the rotating arms, at least one of the rotating arms is connected with a closing door adapted to the shape of the material discharge port and capable of closing the material discharge port during the rotation process;
[0009] A sensor is arranged on the discharge door and is used to detect the opening and closing of the discharge door. The sensor is also communicatively connected to the drive motor and is used to alternately close the discharge door and the closed door.
[0010] Optionally, the measuring cup comprises an upper measuring cup and a lower measuring cup coaxially slidably mounted;
[0011] The upper measuring cup is connected to the discharge port, the discharge door is arranged at one end of the lower measuring cup away from the material bin, and the lower measuring cup is also transmission-connected with an adjustment mechanism for driving the lower measuring cup to slide relative to the upper measuring cup.
[0012] Optionally, the adjustment mechanism comprises a material unloading box movably connected to the frame plate;
[0013] The lower measuring cup extends into the material discharging box and is connected to the material discharging box, and the moving direction of the material discharging box relative to the frame plate is parallel to the sliding direction of the lower measuring cup relative to the upper measuring cup;
[0014] The bottom of the discharge box is provided with a discharge port which is directly opposite to the lower measuring cup port.
[0015] Optionally, the material discharge box is conical with the tip facing away from the lower measuring cup, and the discharge port is arranged at one end of the material discharge box away from the lower measuring cup.
[0016] Optionally, the regulating mechanism further comprises a discharge cylinder hingedly connected to the inside of the discharge box, and an output end of the discharge cylinder is hingedly connected to the discharge door and is used to drive the discharge door to open or close;
[0017] The sensor is also communicatively connected to the discharge cylinder.
[0018] Optionally, the adjustment mechanism includes a screw rod that drives the frame plate and is connected to the unloading box and a transmission nut that is threadedly connected to the screw rod, and the axial direction of the screw rod is parallel to the sliding direction of the lower measuring cup relative to the upper measuring cup;
[0019] The adjustment mechanism also includes a worm rotatably connected to the frame table and a worm wheel transmission-connected to the worm, the worm is perpendicular to the lead screw, the transmission nut is coaxially fixedly connected to the worm wheel and the transmission nut passes through the upper end of the worm wheel and is rotationally connected to the frame table, and the end of the worm is connected to an adjusting handwheel.
[0020] Optionally, a thrust bearing is provided on the frame plate, which is coaxially sleeved on the transmission nut and is used to rotatably support the transmission nut;
[0021] There are at least two groups of thrust bearings, which are arranged on both sides of the frame platen. The outer circle thread of the end of the transmission nut away from the worm gear is screwed with a locking nut for axially limiting the transmission nut and the thrust bearings on both sides of the frame platen relative to the frame platen.
[0022] Optionally, the rotating arm is also connected to a material-driving scraper plate that abuts against the bottom of the silo and is slidably connected to the silo.
[0023] Optionally, the large-capacity particle metering device further comprises a material sliding cone installed in the silo;
[0024] The material-sliding cone is installed on the top surface of the rotating arm and is conical, and the axis of the material-sliding cone is coaxial with the rotation center of the rotating arm, and the tip of the material-sliding cone is open toward the top of the silo.
[0025] Optionally, the large-capacity particle metering device further comprises a first monitoring switch for detecting a maximum material level and a second detection switch for detecting a minimum material level;
[0026] The first monitoring switch and the second detection switch are arranged along the height direction of the silo.
[0027] The beneficial effect of the large-capacity particle metering device provided in the present application is that compared with the prior art, in the large-capacity particle metering device provided in the present application, a discharge port is directly arranged at the bottom of the silo, and when the driving motor in the material-rushing device is running, the material in the silo can be pushed into the metering cup through the discharge port by the rotating arm. Since the end of the metering cup away from the silo is connected to a discharge door that can be opened or closed, and the discharge door is linked to the closing door in the silo for closing the discharge port through a sensor arranged on the discharge door, the discharge door and the closing door can be closed alternately and the metering discharge can be automatically completed. No manual operation is required during the whole process, so the silo can be set to a larger capacity and can be applied to more work scenarios, which is far superior to the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0029] Figure 1 A schematic diagram of the overall structure of a large-capacity particle metering device provided in an embodiment of the present application;
[0030] Figure 2 A side view of the overall structure of a large-capacity particle metering device provided in an embodiment of the present application;
[0031] Figure 3 For along Figure 2 The cross-sectional structure diagram of the middle BB line;
[0032] Figure 4 A top view of the overall structure of a large-capacity particle metering device provided in an embodiment of the present application;
[0033] Figure 5 for Figure 1 A partial enlarged view of point A in the middle.
[0034] Among them, the reference numerals in the figure are: 101, frame plate; 102, silo; 103, discharge port; 104, measuring cup; 105, discharge door; 106, rotating arm; 107, driving motor; 108, closing door; 109, sensor; 110, discharge box; 111, discharge port; 112, discharge cylinder; 113, screw; 114, transmission nut; 115, worm; 116, worm wheel; 117, adjusting hand wheel; 118, thrust bearing; 119, material rushing plate; 120, material sliding cone; 121, first monitoring switch; 122, second monitoring switch; 141, upper measuring cup; 142, lower measuring cup; 143, locking nut; 144, main shaft; 145, bevel gear pair. DETAILED DESCRIPTION
[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0037] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0039] Please also read Figures 1 to 5 Now, a large-capacity particle metering device provided in the embodiment of the present application is described. The large-capacity particle metering device includes a frame plate 101, a material bin 102, a metering cup 104, a material driving device and a sensor 109. Among them:
[0040] The silo 102 is mounted on the frame plate 101 and forms a discharge port 103 at the bottom of the silo. The metering cup 104 is connected to the discharge port 103 and a discharge door 105 capable of opening or closing the metering cup 104 is provided at the opening at one end away from the silo 102. The material-rushing device includes a plurality of rotating arms 106 horizontally placed in the silo 102 and extending radially along the silo 102, and a driving motor 107 connected to the rotating arms 106 and used to drive the rotating arms 106. At least one of the rotating arms 106 is connected to a closing door 108 adapted to the shape of the discharge port 103 and capable of closing the discharge port 103 during the rotation process. The sensor 109 is provided on the discharge door 105 and used to detect the opening and closing of the discharge door 105. The sensor 109 is also connected to the driving motor 107 and used to alternately close the discharge door 105 and the closing door 108.
[0041] According to the above structure provided in the present embodiment, in the large-capacity particle metering device provided in the present embodiment, a discharge port 103 is directly provided at the bottom of the silo 102. When the driving motor 107 in the material-driving device is running, the material in the silo 102 can be pushed into the metering cup 104 through the discharge port 103 by the rotating arm 106. Since the end of the metering cup 104 away from the silo 102 is connected with a discharge door 105 that can be opened or closed, and the discharge door 105 is linked to the sealing member in the silo 102 for closing the discharge port 103 through the sensor 109 provided on the discharge door 105, Door 108, so the discharge door 105 and the closing door 108 can be closed alternately and automatically complete the metering and unloading, and no manual operation is required in the whole process, so the silo 102 can be set to a larger capacity and can be applied to more work scenarios, which is far superior to the existing technology; here, the usual rotating arm 106 is installed at the top of the main shaft 144 that can rotate through the bottom of the silo 102, and the main shaft 144 is connected to the drive motor 107 through a bevel gear pair 145. The installation method of the drive motor 107 and the rotating seal between the main shaft 144 and the silo 102 can adopt the existing technology.
[0042] In another embodiment of the present application, please refer to Figures 1 to 5 The measuring cup 104 includes an upper measuring cup 141 and a lower measuring cup 142 which are coaxially slidably mounted. The upper measuring cup 141 is connected to the discharge port 103. The discharge door 105 is arranged at one end of the lower measuring cup 142 away from the silo 102. The lower measuring cup 142 is also transmission-connected with an adjustment mechanism for driving the lower measuring cup 142 to slide relative to the upper measuring cup 141. According to the above structure provided in this embodiment, since the lower measuring cup 142 can slide relative to the upper measuring cup 141, the overall volume of the measuring cup 104 can be adjusted by the relative sliding of the upper measuring cup 141 and the lower measuring cup 142, which is conducive to enabling the large-capacity particle metering device provided in this embodiment to be applied to more work scenarios.
[0043] In another embodiment of the present application, please refer to Figures 1 to 5 , the adjustment mechanism includes a material unloading box 110 movably connected to the frame plate 101, the lower measuring cup 142 extends into the material unloading box 110 and is connected to the material unloading box 110, the moving direction of the material unloading box 110 relative to the frame plate 101 is parallel to the sliding direction of the lower measuring cup 142 relative to the upper measuring cup 141, and the bottom of the material unloading box 110 is provided with a discharge port 111 directly opposite to the port of the lower measuring cup 142. According to the above structure provided in this embodiment, when the material unloading box 110 movably connected to the frame plate 101 moves relative to the frame plate 101, it can drive the lower measuring cup 142 to move relative to the upper measuring cup 141, so that there is no need to set a separate driving structure for the lower measuring cup 142, and the material unloading box 110 set on the frame plate 101 can be used to receive the material in the measuring cup 104 multiple times on the one hand, and can also be better adapted to the external packaging structure such as a packaging bag, etc., which is conducive to making the large-capacity particle metering device provided in the embodiment have higher working efficiency.
[0044] In another embodiment of the present application, please refer to Figures 1 to 5 The material box 110 is tapered and its tip is facing away from the lower measuring cup 142, and the discharge port 111 is arranged at one end of the material box 110 away from the lower measuring cup 142. According to the above structure provided in this embodiment, the material box 110 having a tapered shape can be more convenient for the material in the material box 110 to be discharged from the discharge port 111.
[0045] In another embodiment of the present application, please refer to Figures 1 to 5 The regulating mechanism further includes a discharge cylinder 112 hinged inside the discharge box 110, the output end of the discharge cylinder 112 is hinged on the discharge door 105 and is used to drive the discharge door 105 to open or close, and the sensor 109 is also communicatively connected to the discharge cylinder 112. According to the above structure provided in this embodiment, the discharge cylinder 112 disposed in the discharge box 110 can not only stably drive the discharge door 105 to open or close, but also better link with the drive motor 107 to achieve the linkage between the discharge door 105 and the closed door 108.
[0046] In another embodiment of the present application, please refer to Figures 1 to 5The adjusting mechanism includes a screw rod 113 which is connected to the unloading box 110 and a transmission nut 114 which is threadedly connected to the screw rod 113. The axial direction of the screw rod 113 is parallel to the sliding direction of the lower measuring cup 142 relative to the upper measuring cup 141. The adjusting mechanism also includes a worm 115 which is rotatably connected to the frame platen 101 and a worm wheel 116 which is transmission-connected to the worm 115. The worm 115 is perpendicular to the screw rod 113. The transmission nut 114 is coaxially fixedly connected to the worm wheel 116 and the transmission nut 114 passes through the upper end of the worm wheel 116 and is rotationally connected to the frame platen 101. The end of the worm 115 is connected to an adjusting handwheel 117. According to the above structure provided in this embodiment, when the worm 115 rotates, the worm wheel 116 and the driving nut 114 connected to the worm wheel 116 can be driven to rotate, so that the screw 113 threadedly connected to the driving nut 114 can move along its own axial direction relative to the frame plate 101, which can achieve the movement effect of the unloading box 110 and facilitate the precise adjustment effect of the lower measuring cup 142 and the upper measuring cup 141. In addition, the adjustment hand wheel 117 set on the worm 115 can also make it more convenient for the worm 115 to adjust and rotate.
[0047] In another embodiment of the present application, please refer to Figures 1 to 5 A thrust bearing 118 is coaxially sleeved on the transmission nut 114 and used to rotatably support the transmission nut 114. There are at least two groups of thrust bearings 118, which are arranged on both sides of the frame plate 101. The outer circle thread of the end of the transmission nut 114 away from the worm gear 116 is screwed with a locking nut 143 for axially limiting the transmission nut 114 and the thrust bearings 118 on both sides of the frame plate 101 relative to the frame plate 101. In this way, when the transmission nut 114 rotates with the worm gear 116, the screw rod 113 can be moved axially. According to the above structure provided in the present embodiment, the thrust bearings 118 arranged on both sides of the frame plate 101 can form a more stable rotation support for the transmission nut 114, that is, when the locking nut 143 is screwed on the upper end of the transmission nut 114 and its pressing force on a group of thrust bearings 118 directly abutting against it is adjusted, on the one hand, the seat ring end faces of a group of thrust bearings 118 located above the frame plate 101 abut against the upper end face of the frame plate 101, and the shaft ring end face abuts against the locking nut 143; on the other hand, the seat ring of a group of thrust bearings 118 located below the frame plate 101 abuts against the lower end of the frame plate 101, and the shaft ring abuts against the upper end face of the worm gear 116, thereby completing the axial limitation of the transmission nut 114 and maintaining smooth rotation, which is beneficial to further improve the sliding stability during adjustment between the lower measuring cup 142 and the upper measuring cup 141.
[0048] In another embodiment of the present application, please refer to Figures 1 to 5The rotating arm 106 is also connected with a material-driving plate 119 that abuts against the bottom of the silo 102 and is slidably connected to the silo 102. According to the above structure provided in this embodiment, the material-driving plate 119 connected to the rotating arm 106 can make the material in the silo 102 enter the measuring cup 104 more fully from the discharge port 103.
[0049] In another embodiment of the present application, please refer to Figures 1 to 5 The large-capacity particle metering device further includes a material sliding cone 120 installed in the silo 102. The material sliding cone 120 is installed on the top surface of the rotating arm 106 and is conical. The axis of the material sliding cone 120 is coaxial with the rotation center of the rotating arm 106. The tip of the material sliding cone 120 is open toward the top of the silo 102. According to the above structure provided in this embodiment, the material sliding cone 120 provided in the silo 102 can make the materials entering the silo 102 more evenly scattered in the silo 102, thereby avoiding the materials from gathering in the central part of the silo 102, which is conducive to further improving the working efficiency of the large-capacity particle metering device in this embodiment.
[0050] In another embodiment of the present application, please refer to Figures 1 to 5 The large-capacity particle metering device further includes a first monitoring switch 121 for detecting the highest material level and a second monitoring switch for detecting the lowest material level, and the first monitoring switch 121 and the second monitoring switch are arranged along the height direction of the silo 102. According to the above structure provided in this embodiment, the first monitoring switch 121 and the second monitoring switch 122 can be used to detect the high level and the low level of the material in the silo 102, respectively, so as to facilitate more accurate refilling of the silo 102.
[0051] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A large-capacity particle metering device, characterized in that: include: Rack table (101); A material bin (102) is mounted on the frame plate (101) and forms a material discharge port (103) located at the bottom of the bin; A measuring cup (104) is connected to the discharge port (103) and is provided with a discharge door (105) capable of opening or closing the measuring cup (104) at an opening at one end away from the silo (102); The material-rushing device comprises a plurality of rotating arms (106) transversely placed in the material bin (102) and extending radially along the material bin (102), and a driving motor (107) connected to the rotating arms (106) and used to drive the rotating arms (106), at least one of the rotating arms (106) being connected with a closing door (108) adapted to the shape of the material discharge port (103) and capable of closing the material discharge port (103) during the rotation process; A sensor (109) is arranged on the discharge door (105) and is used to detect the opening and closing of the discharge door (105). The sensor (109) is also communicatively connected to the drive motor (107) and is used to alternately close the discharge door (105) and the sealing door (108).
2. The large-capacity particle metering device according to claim 1, characterized in that: The measuring cup (104) comprises an upper measuring cup (141) and a lower measuring cup (142) which are coaxially slidably mounted. The upper measuring cup (141) is connected to the discharge port (103), the discharge door (105) is arranged at one end of the lower measuring cup (142) away from the material bin (102), and the lower measuring cup (142) is also transmission-connected to an adjustment mechanism for driving the lower measuring cup (142) to slide relative to the upper measuring cup (141).
3. The large-capacity particle metering device according to claim 2, characterized in that: The adjustment mechanism comprises a material unloading box (110) movably connected to the frame plate (101); The lower measuring cup (142) extends into the material discharge box (110) and is connected to the material discharge box (110); the moving direction of the material discharge box (110) relative to the frame plate (101) is parallel to the sliding direction of the lower measuring cup (142) relative to the upper measuring cup (141); The bottom of the material discharge box (110) is provided with a material discharge port (111) directly facing the port of the lower measuring cup (142).
4. The large-capacity particle metering device according to claim 3, characterized in that: The material discharge box (110) is conical in shape, with the tip facing in a direction away from the lower measuring cup (142), and the material discharge port (111) is arranged at an end of the material discharge box (110) away from the lower measuring cup (142).
5. The large-capacity particle metering device according to claim 3, characterized in that: The regulating mechanism further comprises a discharge cylinder (112) hingedly connected to the inside of the discharge box (110), wherein the output end of the discharge cylinder (112) is hingedly connected to the discharge door (105) and is used to drive the discharge door (105) to open or close; The sensor (109) is also communicatively connected to the discharge cylinder (112).
6. The large-capacity particle metering device according to claim 3, characterized in that: The adjustment mechanism comprises a screw rod (113) that drives the frame plate (101) and is connected to the unloading box (110), and a transmission nut (114) that is threadedly connected to the screw rod (113), wherein the axial direction of the screw rod (113) is parallel to the sliding direction of the lower measuring cup (142) relative to the upper measuring cup (141); The adjustment mechanism also includes a worm (115) rotatably connected to the frame platen (101) and a worm wheel (116) transmission-connected to the worm (115); the worm (115) is perpendicular to the lead screw (113); the transmission nut (114) is coaxially fixedly connected to the worm wheel (116); the transmission nut (114) passes through the upper end of the worm wheel (116) and is rotationally connected to the frame platen (101); and an adjustment hand wheel (117) is connected to the end of the worm (115).
7. The large-capacity particle metering device according to claim 6, characterized in that: The frame plate (101) is provided with a thrust bearing (118) which is coaxially sleeved on the drive nut (114) and is used to rotatably support the drive nut (114); There are at least two groups of thrust bearings (118), which are arranged on both sides of the frame plate (101). The outer circle thread of one end of the driving nut (114) away from the worm gear (116) is screwed with a locking nut (143) for axially limiting the driving nut (114) and the thrust bearings (118) on both sides of the frame plate (101) relative to the frame plate (101).
8. The large-capacity particle metering device according to claim 1, characterized in that: The rotating arm (106) is also connected to a material-driving scraper plate (119) that abuts against the bottom of the material bin (102) and is slidably connected to the material bin (102).
9. The large-capacity particle metering device according to claim 1, characterized in that: The large-capacity particle metering device further comprises a material sliding cone (120) installed in the material bin (102); The material-sliding cone (120) is mounted on the top surface of the rotating arm (106) and is conical in shape. The axis of the material-sliding cone (120) is coaxial with the rotation center of the rotating arm (106). The tip of the material-sliding cone (120) is open toward the top of the silo (102).
10. The large-capacity particle metering device according to claim 1, characterized in that: The large-capacity particle metering device further comprises a first monitoring switch (121) for detecting a maximum material level and a second detection switch for detecting a minimum material level; The first monitoring switch (121) and the second detection switch are arranged along the height direction of the silo (102).