Belt sander
By designing a belt sanding machine with rotating clamps and sliding components, the problem of large errors in the existing belt sanding machine when polishing the outer peripheral surface of the cylindrical workpiece is solved, and precise polishing of the plane and the outer peripheral surface of the cylindrical workpiece is achieved, and processing accuracy and adaptability are improved.
Patent Information
- Application Number
- CN202421040766.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When the existing belt sanders polish the outer peripheral surface of the cylindrical workpiece, it is difficult to control the grinding thickness at each position, resulting in large errors, and the inability to achieve refined grinding processing, and poor adaptability.
A belt sander is designed, including a rack, pulley, belt, drive motor, rotary clamp and sliding assembly. Through the X-axis and Y-axis movement of the rotating clamp, combined with the rotation of the drive member, precise and balanced polishing of the outer peripheral surface of the cylindrical workpiece is achieved.
It realizes precise polishing of plane and cylindrical outer peripheral surfaces, improves processing accuracy and adaptability, and can better adapt to the processing needs of workpieces of different shapes.
Smart Images
Figure CN222553119U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a surface treatment device, in particular to a sanding machine. Background Art
[0002] A belt sander is a surface treatment device mainly used for surface grinding, polishing, deburring and precision finishing of metal or non-metal materials. The belt sander works by using an endless belt. The abrasive on the belt can quickly remove unevenness or rust on the material surface to achieve the required smoothness and dimensional accuracy.
[0003] The grinding operation of the existing belt sander is to place the workpiece to be ground on the workbench, then hold the workpiece and push it close to the side of the sanding belt to complete the grinding operation of the workpiece. However, this structure makes the belt sander only suitable for grinding flat workpieces. If the outer surface of a cylindrical workpiece is to be ground, if the workpiece is held and rotated, the grinding thickness of each position cannot be well controlled, resulting in a large error in this grinding operation method, and it is impossible to achieve refined grinding processing, which makes the adaptability of this belt sander poor and the precision of processing cylindrical workpieces low. Utility Model Content
[0004] The utility model aims to provide a belt sander, which can realize accurate grinding of a plane and a cylindrical outer peripheral surface, has high processing accuracy and better universal adaptability.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a belt sander, comprising a frame, at least two pulleys rotatably arranged on the frame, a sanding belt mounted on the pulleys and a driving motor driving one of the pulleys to rotate, a sanding area is formed on one side of the sanding belt, a workbench is provided below the sanding area, a rotating clamp and a driving member driving the rotating clamp to rotate are provided on the frame, a rotating surface formed by the rotation of the rotating clamp and a rotating surface formed by the rotation of the sanding belt are parallel to each other in the vertical direction, a sliding assembly is provided between the rotating clamp and the frame, and the sliding assembly enables the rotating clamp to move along the X-axis and Y-axis directions.
[0006] By adopting the above technical solution, when the plane grinding of the workpiece is to be realized, the workpiece to be processed is placed on the workbench, and then the workpiece is pushed to complete the plane grinding operation. When the outer peripheral surface of the cylindrical workpiece is to be ground, the cylindrical workpiece to be processed is fixed to the rotating clamp, and the movement of the cylindrical workpiece on the rotating clamp is controlled by the sliding component and the rotating clamp is driven to rotate by the driving component to realize the precise and balanced grinding of the outer peripheral surface of the workpiece. The above setting makes the equipment have high processing accuracy and better universal adaptability.
[0007] It is further configured that: the sliding assembly includes a mounting seat fixedly arranged on the frame, a lower sliding seat slidably arranged on the mounting seat along the Y-axis direction, and an upper sliding seat slidably arranged on the lower sliding seat along the X-axis direction, and the rotating clamping member and the driving member are both arranged on the upper sliding seat.
[0008] By adopting the above technical solution, the cooperation between the lower slide and the upper slide can realize the movement of the rotating clamp in the X-axis and Y-axis directions. The movement on the Y-axis is used to adjust the distance between the workpiece and the abrasive belt on the rotating clamp, and the movement on the X-axis is used to adjust the alignment of the workpiece and the abrasive belt on the rotating clamp.
[0009] It is further configured as follows: the rotating clamping member, the driving member and the sliding assembly are all arranged on the frame at the side of the sanding belt replacement operation, and a replacement gap for the sanding belt to pass through and for replacing the sanding belt is formed between the mounting seat and the workbench.
[0010] By adopting the above technical solution, this arrangement allows the above components to be better installed on the frame, and the above components will not interfere with the normal replacement operation of the abrasive belt by setting the replacement gap, so that the structure has better feasibility.
[0011] It is further configured to include a sliding hole formed on the mounting seat and a sliding block fixedly arranged on the lower sliding seat and slidably matched with the sliding hole, wherein the sliding hole extends through the replacement gap to the workbench so that the lower sliding seat can slide from the mounting seat to the workbench.
[0012] By adopting the above technical solution, the sliding hole cooperates with the slider to realize the sliding of the lower slide seat on the mounting seat, and by arranging the sliding hole to extend to the workbench, the movable stroke of the rotating clamp is increased under the premise of limited setting space, so as to adapt to the processing of larger-sized workpieces, making the structure more practical.
[0013] It is further configured that: an adjustment locking assembly for adjusting the movement of the upper slide seat is provided between the lower slide seat and the upper slide seat.
[0014] By adopting the above technical solution, the setting of the locking component is adjusted to achieve precise adjustment of the rotating clamp in the direction, thereby improving the processing accuracy of the equipment.
[0015] It is further configured that the adjustment locking assembly includes an adjustment rack moving with the upper slide seat, an adjustment gear rotatably set on the lower slide seat and meshing with the adjustment rack, a knob rotating with the adjustment gear, a locking tooth slidably set on the lower slide seat, and a spring driving the locking tooth to mesh with the adjustment gear.
[0016] By adopting the above technical solution, the locking tooth is driven to disengage from the adjustment gear, and then the adjustment gear is controlled to rotate by the knob, and the upper slide is controlled to move by the cooperation between the adjustment gear and the adjustment rack, so as to achieve more precise adjustment. When adjusted to the specified position, the force acting on the locking tooth is released to achieve the locking purpose.
[0017] It is further configured that: the rotating clamping member is a three-jaw chuck, and the lower sliding seat is threadedly connected with a locking bolt that presses against the mounting seat.
[0018] By adopting the above technical solution, when the rotating clamp is not in use, it is fixed by a locking bolt to avoid accidents caused by accidental sliding, thereby improving the safety of the device.
[0019] In summary, the utility model has the following beneficial effects: the utility model can realize precise grinding of planes and cylindrical outer peripheral surfaces, has high processing accuracy and has better universal adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A perspective view of an embodiment;
[0021] Figure 2 It is a structural schematic diagram of an embodiment;
[0022] Figure 3 It is a schematic diagram of the local structure of an embodiment.
[0023] In the figure: 1. frame; 2. pulley; 3. sanding belt; 4. driving motor; 5. workbench; 6. rotating clamp; 7. driving member; 8. sliding assembly; 81. lower slide seat; 82. upper slide seat; 83. mounting seat; 9. replacement gap; 10. sliding hole; 11. slider; 12. adjustment locking assembly; 121. adjustment rack; 122. adjustment gear; 123. knob; 124. locking tooth; 125. spring; 13. locking bolt. DETAILED DESCRIPTION
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0025] refer to Figures 1 to 3A belt sander comprises a frame 1, at least two pulleys 2 rotatably arranged on the frame 1, a sanding belt 3 mounted on the pulleys 2, and a driving motor 4 driving one of the pulleys 2 to rotate, wherein the driving motor 4 is fixedly arranged on the frame 1 and the output shaft is fixedly connected to the pulley 2. A sanding area is formed on one side of the sanding belt 3, and a workbench 5 is provided below the sanding area, and the workbench 5 is fixedly arranged on the frame 1. A rotating clamp 6 and a driving member 7 driving the rotating clamp 6 to rotate are provided on the frame 1, and a rotating surface formed by the rotation of the rotating clamp 6 and a rotating surface formed by the rotation of the sanding belt 3 are parallel to each other in the vertical direction; a sliding assembly 8 is provided between the rotating clamp 6 and the frame 1, and the sliding assembly 8 enables the rotating clamp 6 to move along the X-axis and Y-axis directions.
[0026] The sliding assembly 8 includes a mounting seat 83 fixedly disposed on the frame 1, a lower sliding seat 81 slidably disposed on the mounting seat 83 along the Y-axis direction, and an upper sliding seat 82 slidably disposed on the lower sliding seat 81 along the X-axis direction. The rotating clamping member 6 and the driving member 7 are both disposed on the upper sliding seat 82.
[0027] The rotating clamping member 6, the driving member 7 and the sliding assembly 8 are all arranged on the frame 1 at the side of the sanding belt 3 replacement operation, and a replacement gap 9 for the sanding belt 3 to pass through and for replacing the sanding belt 3 is formed between the mounting seat 83 and the workbench 5. It includes a slide hole 10 formed on the mounting seat 83 and a slider 11 integrally arranged on the lower slide seat 81 and slidingly matched with the slide hole 10, and the sliding of the lower slide seat 81 on the mounting seat 83 is achieved through the cooperation of the slide hole 10 and the slider 11. The slide hole 10 passes through the replacement gap 9 and extends to the workbench 5 so that the lower slide seat 81 can slide from the mounting seat 83 to the workbench 5.
[0028] An adjustment locking assembly 12 for adjusting the movement of the upper slide 82 is provided between the lower slide 81 and the upper slide 82. The adjustment locking assembly 12 includes an adjustment rack 121 fixedly provided on the upper slide 82, an adjustment gear 122 rotatably provided on the lower slide 81 and meshing with the adjustment rack 121, a knob 123 fixedly provided on the adjustment gear 122, a locking tooth 124 slidably provided on the lower slide 81, and a spring 125 driving the locking tooth 124 to mesh with the adjustment gear 122. One end of the spring 125 is fixedly connected to the lower slide 81, and the other end is fixedly connected to the locking tooth 124.
[0029] The rotating clamp 6 is a three-jaw chuck, and the lower slide seat 81 is threadedly connected with a locking bolt 13 that presses against the mounting seat 83. The rotating clamp 6 is rotatably arranged on the upper slide seat 82, and the driving member 7 is a motor fixedly arranged on the upper slide seat 82 and the motor output shaft is fixedly connected to the rotating clamp 6.
[0030] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A belt sander, comprising a frame (1), at least two pulleys (2) rotatably arranged on the frame (1), a sanding belt (3) mounted on the pulleys (2), and a driving motor (4) driving one of the pulleys (2) to rotate, wherein a sanding area is formed on one side of the sanding belt (3), and a workbench (5) is provided below the sanding area, characterized in that: The frame (1) is provided with a rotating clamp (6) and a driving member (7) for driving the rotating clamp (6) to rotate; a rotating surface formed by the rotating clamp (6) and a rotating surface formed by the rotating abrasive belt (3) are parallel to each other in the vertical direction; a sliding assembly (8) is provided between the rotating clamp (6) and the frame (1); the sliding assembly (8) enables the rotating clamp (6) to move along the X-axis and Y-axis directions.
2. The belt sander according to claim 1, characterized in that: The sliding assembly (8) comprises a mounting seat (83) fixedly arranged on the frame (1), a lower sliding seat (81) slidably arranged on the mounting seat (83) along the Y-axis direction, and an upper sliding seat (82) slidably arranged on the lower sliding seat (81) along the X-axis direction, and the rotating clamping member (6) and the driving member (7) are both arranged on the upper sliding seat (82).
3. The belt sander according to claim 2, characterized in that: The rotating clamping member (6), the driving member (7) and the sliding assembly (8) are all arranged on the frame (1) at the side of the sanding belt (3) replacement operation, and a replacement gap (9) for the sanding belt (3) to pass through and for replacing the sanding belt (3) is formed between the mounting seat (83) and the workbench (5).
4. The belt sander according to claim 3, characterized in that: The invention comprises a sliding hole (10) formed on a mounting seat (83) and a sliding block (11) fixedly arranged on a lower sliding seat (81) and slidably matched with the sliding hole (10); the sliding hole (10) passes through a replacement gap (9) and extends to a workbench (5) so that the lower sliding seat (81) can slide from the mounting seat (83) to the workbench (5).
5. The belt sander according to claim 2, characterized in that: An adjustment locking assembly (12) for adjusting the movement of the upper slide seat (82) is provided between the lower slide seat (81) and the upper slide seat (82).
6. The belt sander according to claim 5, characterized in that: The adjustment locking assembly (12) comprises an adjustment rack (121) moving with the upper slide seat (82), an adjustment gear (122) rotatably disposed on the lower slide seat (81) and meshing with the adjustment rack (121), a knob (123) rotating with the adjustment gear (122), a locking tooth (124) slidably disposed on the lower slide seat (81), and a spring (125) driving the locking tooth (124) to mesh with the adjustment gear (122).
7. The belt sander according to claim 2, characterized in that: The rotating clamping member (6) is a three-jaw chuck, and the lower sliding seat (81) is threadedly connected with a locking bolt (13) that is pressed against the mounting seat (83).