Four-stand-column inner tube vulcanizing machine

By using the meshing transmission effect of the transmission bevel teeth and follow-up bevel teeth in the inner tube vulcanization machine, the position of the open arc plate is adjusted, which solves the problem of inner tube shaking during vulcanization and improves the stability of vulcanization quality.

CN222554319UActive Publication Date: 2025-03-04GUIZHOU BODA CHANGXING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421324704.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-04
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When existing inner tube vulcanization machines deal with inner tubes of different sizes and models, the mold cannot be adjusted internally, resulting in the inner tube being easily shaken when heated and high-pressure treatment, affecting the quality of the vulcanization.

Method used

A four-column inner tube vulcanization machine is designed, which adopts the meshing transmission effect of the transmission bevel teeth and follow-up bevel teeth. The rotation of the rotating screw and the transmission sleeve is driven by the servo motor, and the position of the opening arc plate inside the placement groove is adjusted to ensure the stable placement of the inner tube.

Benefits of technology

Through this design, the inner tube will not move arbitrarily during the vulcanization process, ensuring the quality of the vulcanization of heating and pressurization, and is suitable for inner tubes of different sizes and models.

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Abstract

The utility model is applicable to the technical field of inner tube vulcanizing machines, and discloses a four-upright inner tube vulcanizing machine, an upper mold body and a lower mold body are respectively and fixedly mounted on the middle end surfaces of an upper mounting table and a lower mounting table, a mounting groove is formed in the upper mold body, and a fixed plate is fixedly mounted on the outer side of the mounting groove; a plurality of groups of rotating lead screws are rotatably mounted in each fixing plate through bearings, a transmission sleeve movably sleeves the surface of the outer side of each rotating lead screw, connecting rods are fixedly mounted on the surfaces of the two ends of the outer side of each transmission sleeve, and the connecting rods are slidably mounted in the fixing plates in a penetrating manner; an opening arc plate is fixedly installed between the ends, away from the transmission sleeve, of every two sets of connecting rods. According to the technical scheme, the multiple sets of opening arc plates can synchronously conduct attaching and abutting treatment on the outer wall of the inner tube to be subjected to vulcanization treatment in the containing groove, and it is guaranteed that the inner tube cannot move in the lower mounting table at will, and the vulcanization quality of heating and pressurizing cannot be affected.
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Description

Technical Field

[0001] The utility model is applicable to the technical field of inner tube vulcanizers, in particular to a four-column inner tube vulcanizer. Background Art

[0002] At present, the inner tube is commonly known as the inner tube, which refers to an annular rubber and plastic elastic tube with a tire air nozzle used to maintain the internal pressure of the tire. The vulcanizer is a machine for vulcanizing various rubber and plastic systems.

[0003] However, when the inner tube vulcanizer used today performs high-temperature and high-pressure treatment on inner tubes made of rubber and plastic, it is necessary to place the inner tube to be treated on the surface of the vulcanization mold in advance to ensure that the heated heat can directly act on the inner tube to achieve vulcanization treatment. When placing the inner tube, it is limited by the non-adjustability of the mold itself, which results in the placement groove inside the mold being unable to adjust the applicability when inner tubes of different sizes are placed on the mold surface, which can easily cause the inner tube to shake arbitrarily when it is pressed down, affecting the vulcanization quality. Therefore, we propose a four-column inner tube vulcanizer. Utility Model Content

[0004] The main purpose of the utility model is to provide a four-post inner tube vulcanizing machine, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A four-column inner tube vulcanizer, comprising a control console, wherein guide columns are vertically fixedly mounted on the four corner surfaces of the top of the control console, and upper and lower end surfaces of the outer sides of the guide columns are respectively fixedly mounted with an upper mounting platform and a lower mounting platform;

[0007] The upper mold body and the lower mold body are fixedly installed on the middle end surfaces of the upper mounting table and the lower mounting table respectively, the upper mold body is provided with a mounting groove inside, and a fixing plate is fixedly installed on the outside of the mounting groove, each of the fixing plates is rotatably installed with a rotating screw through a bearing inside, and the number of the rotating screws is several groups, and a transmission sleeve is movably sleeved on the outer surface of each rotating screw, and connecting rods are fixedly installed on the outer end surfaces of each transmission sleeve, and the connecting rods are slidably installed inside the fixing plate, and an arc-opening plate is fixedly installed between the ends of each two groups of connecting rods away from the transmission sleeve;

[0008] The top end surface of each rotating screw rod side is sleeved with a follower bevel gear, the middle end surface of the bottom of the lower mounting platform is fixedly mounted with a servo motor, the side of the servo motor transmission shaft is fixedly sleeved with a transmission bevel gear through a coupling, and the transmission bevel gear and the follower bevel gear are meshed with each other on their outer sides.

[0009] By adopting the above technical scheme, the position of the expansion arc plate inside the placement groove is adjusted under the meshing transmission action of the transmission bevel gear and the follower bevel gear, and under the rotation transmission action of the rotating screw on the transmission sleeve, so that the expansion arc plate can be fitted against the outer wall of the inner tube to be vulcanized located inside the placement groove, ensuring that the inner tube will not move arbitrarily inside the lower mounting table and affect the vulcanization quality of heating and pressurization.

[0010] As an optional solution of the technical solution of the present application, guide columns are vertically fixedly installed on the four corner surfaces of the top of the console, and the lower mounting platform is fixedly sleeved on the outside of the guide columns, and the upper mounting platform is slidably sleeved on the outside of the guide columns, and hydraulic push cylinders are vertically fixedly installed on the two side surfaces of the top of the lower mounting platform, and the top surface of the hydraulic push cylinder piston rod is fixedly connected to the bottom surface of the upper mounting platform.

[0011] As an optional solution of the technical solution of the present application, limiting grooves are provided inside both ends of the side edges of each of the fixing plates, and the connecting rods penetrate through and are slidably inserted into the limiting grooves.

[0012] By adopting the above technical solution, the transmission rationality of the entire device is ensured by the guiding and limiting effect of the limiting groove on the connecting rod.

[0013] As an optional solution of the technical solution of the present application, a placement groove is opened inside the lower mold body, and the expansion arc plate is movably installed inside the placement groove, and an anti-slip friction pad is fixedly bonded to the outer surface of each expansion arc plate.

[0014] By adopting the above technical solution, the inner tube to be vulcanized can be placed for load-bearing treatment through the structural effect of the placement groove.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. A four-column inner tube vulcanizer according to the technical solution of the present application, through the meshing transmission action of the transmission bevel gear and the follower bevel gear, when the servo motor is running and drives the transmission bevel gear to rotate synchronously inside the installation groove, it can synchronously drive multiple groups of rotating screws to rotate synchronously, and then, combined with the rotation transmission action of the rotating screw on the transmission sleeve, the multiple groups of transmission sleeves can be synchronously moved toward or relative to each other inside the installation groove, and then, under the transmission action of the connecting rod, a corresponding outward push-pull force is provided to the expansion arc plate, the position of the expansion arc plate inside the placement groove is adjusted, and then the expansion arc plate can be fitted and moved from the outer wall of the inner tube to be vulcanized located inside the placement groove, to ensure that the inner tube will not move arbitrarily inside the lower mounting table and affect the vulcanization quality under heating and pressurization.

[0017] 2. A four-column inner tube vulcanizer according to the technical solution of the present application, by setting limit grooves on both sides of the mounting plate, and sliding the connecting rod into the limit grooves, combined with the guiding and limiting effect of the limit grooves on the connecting rod, when the rotating screw rotates, the transmission sleeve will not rotate axially, thereby ensuring that it can provide the power required for the movement of the arc plate, further ensuring the rationality of the movement of the arc plate in the placement groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a four-post inner tube vulcanizer of the utility model;

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the lower mold body of a four-post inner tube vulcanizer of the utility model;

[0020] Figure 3 This is a schematic diagram of the enlarged structure of part A of a four-post inner tube vulcanizer of the utility model;

[0021] Figure 4 The utility model is a schematic diagram of the front view structure of the lower mounting platform of a four-post inner tube vulcanizer.

[0022] Figure numerals: 1. control console; 11. guide column; 12. lower mounting platform; 13. upper mounting platform; 14. lower mold body; 15. placement groove; 16. upper mold body; 17. hydraulic push cylinder; 2. mounting groove; 21. fixing plate; 22. rotating screw; 23. follower bevel gear; 24. servo motor; 25. transmission bevel gear; 26. transmission sleeve; 27. connecting rod; 28. limit groove; 29. ​​arc opening plate; 3. anti-slip friction pad. DETAILED DESCRIPTION

[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a four-column inner tube vulcanizer, wherein guide columns 11 are vertically fixedly installed on the four corner surfaces of the top of the control console 1, and an upper mounting platform 13 and a lower mounting platform 12 are fixedly installed on the upper and lower end surfaces of the outer side of the guide column 11, and an upper mold body 16 and a lower mold body 14 are fixedly installed on the middle end surfaces of the upper mounting platform 13 and the lower mounting platform 12, respectively, and a placement groove 15 is opened inside the lower mold body 14, and a support arc plate 29 is movably installed inside the placement groove 15.

[0024] In this technical solution (through Figure 1 , Figure 2 , Figure 3 and Figure 4As shown), each rotating screw rod 22 has a top side surface sleeved with a follower bevel gear 23, a servo motor 24 is fixedly mounted on the middle bottom surface of the lower mounting platform 12, and a transmission bevel gear 25 is fixedly sleeved on the side of the servo motor 24 transmission shaft through a coupling, and the transmission bevel gear 25 is meshed with the outer side of the follower bevel gear 23.

[0025] In this technical solution (through Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown), the upper mold body 16 and the lower mold body 14 are fixedly installed on the middle end surfaces of the upper mounting table 13 and the lower mounting table 12 respectively, the upper mold body 16 is provided with a mounting groove 2, and a fixed plate 21 is fixedly installed on the outside of the mounting groove 2, each fixed plate 21 has a rotating screw 22 rotatably installed inside through a bearing, and the number of the rotating screw 22 is several groups, and limiting grooves 28 are provided inside the two ends of the side of each fixed plate 21, and a connecting rod 27 is inserted through and slidably inserted into the limiting groove 28, and a transmission sleeve 26 is movably sleeved on the outer surface of each rotating screw 22, and a connecting rod 27 is fixedly installed on the outer end surfaces of each transmission sleeve 26, and the connecting rod 27 is inserted through and slidably installed in the fixed plate 21, and a support arc plate 29 is fixedly installed between the ends of each two groups of connecting rods 27 away from the transmission sleeve 26.

[0026] In this technical solution (through Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown), hydraulic push cylinders 17 are vertically fixedly installed on both sides of the top of the lower mounting platform 12, and the top surface of the piston rod of the hydraulic push cylinder 17 is fixedly connected to the bottom surface of the upper mounting platform 13, and guide columns 11 are vertically fixedly installed on the four corners of the top of the console 1, and the lower mounting platform 12 is fixedly sleeved on the outside of the guide column 11, and the upper mounting platform 13 is slidably sleeved on the outside of the guide column 11.

[0027] In some technical solutions (through Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown), an anti-skid friction pad 3 is fixedly bonded to the outer surface of each expanded arc plate 29.

[0028] During operation, after the inner tube to be vulcanized is placed in the placement groove 15 located inside the lower mold body 14, the servo motor 24 is turned on through an external control switch to make it run and drive the transmission bevel gear 25 to rotate synchronously inside the installation groove 2. Combined with the meshing transmission action of the transmission bevel gear 25 and the follower bevel gear 23, multiple groups of follower bevel gears 23 can be driven to rotate synchronously, thereby driving multiple groups of rotating screws 22 to rotate synchronously inside the installation groove 2. Combined with the rotation transmission action of the rotating screw 22 on the transmission sleeve 26, and the guide action of the limit groove 28 on the connecting rod 27, Under the limiting action, multiple groups of transmission sleeves 26 can be synchronously and relatively moved horizontally inside the installation groove 2, and then the corresponding driving force is provided to the expansion arc plate 29 under the transmission action of the connecting rod 27, so that the expansion arc plate 29 can be horizontally moved inside the placement groove 15 until the outer side of the expansion arc plate 29 is in contact with the outer side of the inner tube to be vulcanized, so that it is pushed and reinforced inside the placement groove 15, and then the control console 1 and the hydraulic push cylinder 17 are started to operate and drive the upper mold body 16 to descend synchronously, and the inner tube fixed on the surface of the lower mold body is heated and pressurized for vulcanization.

Claims

1. A four-column inner tube vulcanizer, comprising a control console (1), characterized in that: The top four corner surfaces of the console (1) are all vertically fixedly mounted with guide columns (11), and the upper and lower end surfaces of the outer sides of the guide columns (11) are respectively fixedly mounted with an upper mounting platform (13) and a lower mounting platform (12); An upper mold body (16) and a lower mold body (14) are fixedly mounted on the middle end surfaces of the upper mounting platform (13) and the lower mounting platform (12), respectively; a mounting groove (2) is provided inside the upper mold body (16); a fixing plate (21) is fixedly mounted on the outside of the mounting groove (2); a rotating screw rod (22) is rotatably mounted inside each of the fixing plates (21) via a bearing, and the number of the rotating screw rods (22) is a plurality of groups; a transmission sleeve (26) is movably sleeved on the outer surface of each rotating screw rod (22); connecting rods (27) are fixedly mounted on the outer end surfaces of each of the transmission sleeves (26), and the connecting rods (27) are slidably mounted inside the fixing plate (21); and a support arc plate (29) is fixedly mounted between the ends of each two groups of connecting rods (27) away from the transmission sleeve (26); The top end surface of the side of each rotating screw rod (22) is sleeved with a follower bevel gear (23), and the bottom middle end surface of the lower mounting platform (12) is fixedly mounted with a servo motor (24), and the side of the transmission shaft of the servo motor (24) is fixedly sleeved with a transmission bevel gear (25) through a coupling, and the transmission bevel gear (25) and the follower bevel gear (23) are meshed with each other on their outer sides.

2. A four-post inner tube vulcanizer according to claim 1, characterized in that: The top four corner surfaces of the console (1) are all vertically fixedly mounted with guide columns (11), the lower mounting platform (12) is fixedly sleeved on the outside of the guide columns (11), and the upper mounting platform (13) is slidably sleeved on the outside of the guide columns (11).

3. A four-post inner tube vulcanizer according to claim 1, characterized in that: Limiting grooves (28) are provided inside both ends of the side edges of each of the fixing plates (21), and the connecting rods (27) penetrate through and are slidably inserted into the limiting grooves (28).

4. A four-post inner tube vulcanizer according to claim 1, characterized in that: A placement groove (15) is provided inside the lower mold body (14), and the opening arc plate (29) is movably installed inside the placement groove (15).

5. A four-post inner tube vulcanizer according to claim 1, characterized in that: An anti-skid friction pad (3) is fixedly bonded to the outer surface of each of the expanded arc plates (29).

6. A four-post inner tube vulcanizer according to claim 1, characterized in that: A hydraulic push cylinder (17) is vertically fixedly installed on both side surfaces of the top of the lower mounting platform (12), and the top surface of the piston rod of the hydraulic push cylinder (17) is fixedly connected to the bottom surface of the upper mounting platform (13).