Tower drum segmentation anti-deformation tool

By designing a tower segmented anti-deformation tooling including rectangular substrate, curved gluten plate and curved pad plate, the problem of tower deformation caused by the lack of effective lifting structure in the existing tooling is solved, and stable support for the tower and subsequent assembly are achieved.

CN222555567UActive Publication Date: 2025-03-04QINGDAO SHANTAI STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202421153663.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-04
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing tower split tooling lacks an effective lifting structure, which leads to the tower being easily deformed due to uneven stress during the separation process, affecting subsequent assembly.

Method used

A tower segmentation and anti-deformation tooling is designed, including a base plate with a rectangular structure, a rib plate A and a rib plate B with a curved structure, as well as a pad plate and a fixing bolt of a arc-shaped structure. Through the combination and installation of these components, stable support for the tower is achieved.

Benefits of technology

Through the design of this tooling, the tower can be effectively and stably supported, prevent deformation, and ensure the smooth progress of subsequent assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tower drum segmentation anti-deformation tool, relates to the auxiliary tool field, there are two rib plates A, and the two rib plates A are fixedly connected on the front side and the rear side of the top end face of a base plate in a linear array. According to the technical scheme, the problems that in the prior art, due to the fact that a rib plate A and a rib plate B are arranged, a tower drum is prone to deformation due to uneven stress during separation, and follow-up assembly is affected are solved, a detachable base plate is arranged, and when the base plate is placed above the rib plate A and the rib plate B, stable supporting operation of the joint of the tower drum can be achieved; and the rib plate A and the rib plate B are fixedly connected to the top end face of the base plate, so that after the base plate and the tower drum are assembled, stable supporting operation can be conducted through the arrangement of the rib plate A and the rib plate B.
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Description

Technical Field

[0001] The utility model belongs to the field of auxiliary tooling, in particular to a tower segmentation anti-deformation tooling. Background Art

[0002] The wind tower is the structural unit of a wind power tower. It is essentially a cylindrical body with a large diameter. It is made of steel. Due to its large size and easy transportation, it is often cut for transportation. During the cutting process, in order to prevent the tower from deformation, corresponding supporting tooling is needed to support the tower. However, due to the lack of an effective lifting structure when using the existing supporting tooling, the tower is easily deformed due to uneven force when being separated, which affects subsequent assembly.

[0003] Therefore, in view of the deficiencies of the above-mentioned scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the present utility model was created, and a tower segmentation anti-deformation tooling is provided to solve the existing problem that due to the lack of an effective lifting structure, the tower is easily deformed due to uneven force during segmentation, affecting the subsequent assembly. Utility Model Content

[0004] The utility model provides a tower segmentation anti-deformation tooling, which solves the problem in the prior art that the tower is easily deformed due to uneven force during segmentation, thus affecting subsequent assembly, due to the lack of an effective lifting structure.

[0005] The technical solution of the utility model is implemented as follows: the tower segmentation anti-deformation tooling includes a base plate, the main body of the base plate is a rectangular structure, and a rib plate A is fixedly connected to the top surface of the base plate, the top of the rib plate A is a curved surface structure, the curved surface structure is used to install the pad, and the rib plate A is provided at two locations, and the two rib plates A are fixedly connected to the front and rear sides of the top surface of the base plate in a linear array:

[0006] As a preferred embodiment, the rib plates B are provided at four locations, wherein every two transversely adjacent rib plates B form a group, and two groups of rib plates B are fixedly connected to the outer side surfaces of two rib plates A in opposite directions.

[0007] As a preferred implementation, the top end surface of the rib plate B is flush with the top end surface of the rib plate A, and a screw hole is provided at the top end of the rib plate B, and the screw hole is a mounting hole.

[0008] As a preferred embodiment, the rib plate A is vertically arranged to the base plate, and the outer side of the rib plate A is fixedly connected to the rib plate B, and the rib plate B and the rib plate A are vertically arranged.

[0009] As a preferred implementation, pads are placed on the top of the ribs A and B, the pads are arc-shaped structures, and are used to support the tower.

[0010] As a preferred embodiment, a screw hole is also opened inside the pad, and the position of the screw hole matches the screw hole opened on the top surface of the rib plate B, and a fixing bolt is screwed inside the screw hole opened in the pad, and a washer is sleeved on the outside of the fixing bolt, and the washer is in contact with the top surface of the pad.

[0011] After using the above technical solution, the beneficial effects of the utility model are:

[0012] 1. In the present invention, a detachable pad is provided so that when the pad is placed above the rib plate A and the rib plate B, a stable support operation can be achieved for the joint of the tower, thereby achieving a more practical purpose.

[0013] 2. In the utility model, the rib plates A and B are fixedly connected to the top surface of the base plate, so that after the base plate and the tower are assembled, the rib plates A and B can be used to perform stable supporting operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a schematic diagram of the front and side structure of the anti-deformation tooling of the utility model after being disassembled;

[0016] Figure 2 This is a schematic diagram of the combined structure of the anti-deformation tooling of the utility model;

[0017] Figure 3 This is a front structural schematic diagram of the anti-deformation tooling of the utility model;

[0018] Figure 4 It is a schematic diagram of the combined structure of the backing plate and the fixing bolt of the anti-deformation tooling of the utility model;

[0019] Figure 5 It is a schematic diagram of the combined structure of the base plate and the rib plate A of the anti-deformation tooling of the utility model;

[0020] Figure 6 It is a front structural schematic diagram of the anti-deformation tooling of the utility model after being disassembled;

[0021] In the figure, 1, base plate; 2, rib plate A; 3, rib plate B; 4, mounting hole; 5, pad; 6, fixing bolt; 7, washer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 6 As shown, the tower segmentation anti-deformation tooling includes: a base plate 1, the main body of the base plate 1 is a rectangular structure, and a rib plate A2 is fixedly connected to the top surface of the base plate 1, the top of the rib plate A2 is an arc surface structure, and the arc surface structure is used to install a pad 5, and there are two rib plates A2 in total, and the two rib plates A2 are fixedly connected to the front and rear sides of the top surface of the base plate 1 in a linear array, and a screw hole is also opened inside the pad 5, and the position of the screw hole matches the screw hole opened on the top surface of the rib plate B3, and a fixing bolt 6 is screwed inside the screw hole opened in the pad 5, and a washer 7 is sleeved on the outside of the fixing bolt 6, and the washer 7 is in contact with the top surface of the pad 5.

[0024] Among them, the rib plate A2 is vertically arranged with the base plate 1, and the outer side of the rib plate A2 is fixedly connected with the rib plate B3, the rib plate B3 and the rib plate A2 are vertically arranged, and there are four rib plates B3 in total, wherein every two laterally adjacent rib plates B3 form a group, and the two groups of rib plates B3 are fixedly connected to the outer side surfaces of the two rib plates A2 in opposite directions.

[0025] Among them, the top surface of the rib plate B3 is flush with the top surface of the rib plate A2, and a screw hole is opened at the top of the rib plate B3, which is the mounting hole 4. A pad 5 is placed at the top of the rib plate A2 and the rib plate B3. The pad 5 is an arc-shaped structure and is used to support the tower.

[0026] When in use, when the tower is supporting, the base plate 1 can be placed on the ground, and the pad 5 of suitable specifications (i.e. suitable curvature) can be placed directly above the rib plate A2 and the rib plate B3 fixedly connected to the top surface of the base plate 1, and the fixing bolt 6 and the washer 7 can be assembled by passing through the screw holes opened in the pad 5;

[0027] When the fixing bolt 6 passes through the screw hole opened in the pad 5, it can be synchronously assembled with the screw hole opened on the top surface of the rib B3. After the pad 5 is assembled, the joint of the tower tube can be placed on the pad 5 for auxiliary support.

[0028] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. The tower segmentation anti-deformation tooling is characterized by: The invention comprises a base plate (1), wherein the main body of the base plate (1) is a rectangular structure, and a rib plate A (2) is fixedly connected to the top surface of the base plate (1), the top of the rib plate A (2) is a curved surface structure, and the curved surface structure is used to install a pad (5), and the rib plates A (2) are provided at two locations, and the two rib plates A (2) are fixedly connected to the front and rear sides of the top surface of the base plate (1) in a linear array.

2. The tower segmentation anti-deformation tooling according to claim 1 is characterized in that: The rib plate A (2) and the base plate (1) are arranged vertically, and the outer side of the rib plate A (2) is fixedly connected with a rib plate B (3), and the rib plate B (3) and the rib plate A (2) are arranged vertically.

3. The tower segmentation anti-deformation tooling according to claim 2 is characterized in that: The rib plates B (3) are provided at four locations, wherein two transversely adjacent rib plates B (3) form a group, and two groups of rib plates B (3) are fixedly connected to the outer side surfaces of the two rib plates A (2) in opposite directions.

4. The tower segmentation anti-deformation tooling according to claim 3 is characterized in that: The top end surface of the rib plate B (3) is flush with the top end surface of the rib plate A (2), and a screw hole is provided at the top end of the rib plate B (3), which is a mounting hole (4).

5. The tower segmentation anti-deformation tooling according to claim 4 is characterized in that: A pad (5) is placed on the top of the rib plate A (2) and the rib plate B (3); the pad (5) is an arc-shaped structure and is used to support the tower.

6. The tower segmentation anti-deformation tooling according to claim 5, characterized in that: The backing plate (5) is also provided with a screw hole in its interior, the position of which matches the screw hole provided on the top surface of the rib plate B (3), and a fixing bolt (6) is screwed into the inside of the screw hole provided in the backing plate (5), and a washer (7) is sleeved on the outside of the fixing bolt (6), and the washer (7) is in contact with the top surface of the backing plate (5).