Flange plate carrying and overturning device
By designing a flange handling and flip device, the flange efficient transport and flip of the flange is achieved by using linear modules and electromagnets, the problem of inefficient flange transfer and flip in the prior art is solved, and the production efficiency is improved and damage and pollution is reduced.
Patent Information
- Application Number
- CN202420224511.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-30
AI Technical Summary
In the prior art, flanges are inefficient during transport and flipping, resulting in increased demand for manual assistance, inefficient production, and frictional damage and environmental pollution between flanges and rollers.
A flange handling and flip device is designed, including a linear module and a second adsorption mechanism, which absorbs the flange by a third electromagnet, and uses the linear module to drive the flange to move between the clamps, and the clamps clamp the flange and flip through the cylinder.
It realizes efficient transport and flip of flanges, seamless docking reduces intermediate links, improves production efficiency, reduces manual assistance needs, and reduces friction damage and environmental pollution of flanges and rollers.
Smart Images

Figure CN222555873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of product transportation, in particular to a flange conveying and turning device. Background Art
[0002] Flanges are usually large in size, and manual transportation has relatively large losses. The existing flanges usually move on multiple rollers, so that multiple rollers take up a large space. At the same time, there is friction between the flange and the rollers, which damages the flange and the rollers, is not conducive to the quality of the flange product, and also damages the equipment. When the flange and the rollers rub against each other, waste chips and particles are also generated, which also pollutes the environment.
[0003] The existing patent CN211565610U discloses a flange flipping fixture, and its specification discloses that the mounting seat is an annular plate, and the inner wall of the mounting seat is provided with a mounting groove, and the mounting groove is used to clamp the flange; one or more clamping blocks are provided on the upper end face of the mounting seat, and a pressure block is provided on the clamping block. The mounting seat, the clamping block, the pressure block and the mounting groove cooperate to fix the flange 1; the loading and flipping of the flange are not intelligent enough, and manual assistance is required, resulting in low production efficiency.
[0004] In view of the shortcomings of existing technologies, how to improve the efficiency of flanges in transfer and flipping is a problem that needs to be solved. Utility Model Content
[0005] The utility model aims to provide a flange conveying and turning device, which solves the problem of low efficiency of flange turning during transportation.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] The utility model provides a flange handling and flipping device, comprising a linear module and a second adsorption mechanism, characterized in that the linear module comprises a cross bar, a first slider and a first slide rail, the first slider is slidably arranged on the first slide rail, the cross bar is arranged on the first slider, the second adsorption mechanism comprises a hanging plate and a third electromagnet, the third electromagnet is movably arranged on the hanging plate, the hanging plate is arranged on the cross bar, a flipping mechanism is arranged on the moving path of the third electromagnet, the flipping mechanism comprises a third cylinder, a fourth cylinder and a support plate, the third cylinder is arranged on the support plate, a bearing is arranged on the support plate, a rotating shaft is sleeved in the bearing, two ends of the rotating shaft are respectively connected to the driving ends of the fourth cylinder and the third cylinder, the driving end of the fourth cylinder is provided with a first clamping block and a second clamping block, the first clamping block and the second clamping block are spaced apart and arranged relatively.
[0008] Optionally, the first slide rail is disposed on a stand, a first rack is disposed on the stand, a first gear is disposed on the first slider, and the first gear is meshed with the first rack.
[0009] Furthermore, the side wall of the platform is also provided with an auxiliary slide rail, and the first sliding block is slidably engaged with the auxiliary slide rail.
[0010] Optionally, the second adsorption mechanism further includes a twelfth cylinder and a second mounting plate, the twelfth cylinder is arranged on the hanging plate, the second mounting plate is arranged on the driving end of the twelfth cylinder, and the third electromagnet is movably arranged on the second mounting plate.
[0011] Furthermore, the second adsorption mechanism further includes a fourth electromagnet, and the third electromagnet and the fourth electromagnet are slidably disposed on the second mounting plate.
[0012] Furthermore, a first guide block and a second guide block are respectively arranged on both sides of the hanging plate, a first guide rod and a second guide rod are respectively arranged on both sides of the second mounting plate, the first guide rod is slidably arranged on the first guide block, and the second guide rod is slidably arranged on the second guide block.
[0013] Furthermore, the second mounting plate is provided with a plurality of first positioning bolts and a plurality of second positioning bolts, a third partition plate is movably provided on the plurality of first positioning bolts, a fourth partition plate is movably provided on the plurality of second positioning bolts, the first positioning bolt is sleeved with a first spring, the second positioning bolt is sleeved with a second spring, the first spring abuts against the second mounting plate and the third partition plate, the second spring abuts against the second mounting plate and the fourth partition plate, the third electromagnet is provided on the third partition plate, and the fourth electromagnet is provided on the fourth partition plate.
[0014] Optionally, the support plate is arranged on a base, the base is slidably arranged on a movable platform, the flipping mechanism and the base are arranged in a pair, a first ruler and a second ruler are arranged on the movable platform, and the first ruler and the second ruler are arranged opposite to each other.
[0015] Furthermore, a second rack is provided at the driving end of the third cylinder, a second gear is meshed with the second rack, two ends of the rotating shaft are respectively connected to the second gear and the fourth cylinder, and a dust cover is also provided on the support plate.
[0016] Furthermore, a rotating plate is provided on the bearing, a mounting groove is provided on the rotating plate, the fourth cylinder is movably provided in the mounting groove, a balancing plate is provided on the rotating plate, a first balancing block and a second balancing block are provided on the support plate, the first balancing block and the second balancing block are located on the rotation path of the balancing plate, and the first balancing block and the second balancing block are respectively located on both sides of the support plate.
[0017] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0018] The utility model discloses a flange conveying and flipping device, because the third electromagnet adsorbs the flange, and the flange is transferred under the drive of the linear module, so that the flange is moved between the first clamping block and the second clamping block, and then the first clamping block and the second clamping block jointly clamp the flange, the third electromagnet is reset, and then the first clamping block and the second clamping block jointly clamp the flange and flip it under the drive of the cylinder, so that the transfer and flipping of the flange are seamlessly connected, and the intermediate links are reduced, thereby solving the problem of low efficiency in the transfer and flipping of the flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:
[0020] Figure 1 It is a three-dimensional view of a flange handling and turning device according to a preferred embodiment of the utility model;
[0021] Figure 2 yes Figure 1 Right side view shown;
[0022] Figure 3 This is a bottom view of the adsorption mechanism;
[0023] Figure 4 It is the right side view of the flip mechanism;
[0024] Figure 5 yes Figure 4 Shown right side view without dust cover.
[0025] The reference numerals are described as follows:
[0026] 6. Linear module; 7. Second adsorption mechanism; 8. Flange; 9. Flip mechanism; 10. Gap; 55. Third partition; 56. Fourth partition; 61. Crossbar; 62. First slider; 63. First slide rail; 64. First rack; 65. First gear; 66. Auxiliary slide rail; 67. Stand; 68. Fourth motor; 71. Hanging plate; 72. Second mounting plate; 73. Third electromagnet; 74. Fourth electromagnet; 76. Twelfth cylinder; 90. Base; 91. Third cylinder; 92. Fourth cylinder; 93. Support plate; 94. Second rack; 95. Turn plate; 96. Bearing; 97. Rotating shaft; 98. Second gear; 711. First guide block; 712. Second guide block; 721. First guide rod; 722. Second guide rod; 731. First positioning bolt; 733. First spring;
[0027] 742, second positioning bolt; 744, second spring; 921, first clamping block; 922, second clamping block;
[0028] 990, moving platform; 991, first scale; 992, second scale; 930, dust cover; 950, mounting slot; 951, first balancing block; 952, second balancing block; 953, balancing board. DETAILED DESCRIPTION
[0029] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0032] like Figure 1 and Figure 2 and Figure 3As shown, it includes a linear module 6 and a second adsorption mechanism 7. The linear module 6 includes a cross bar 61, a first slider 62 and a first slide rail 63. The first slider 62 is slidably set on the first slide rail 63. The cross bar 61 is set on the first slider 62. The fourth motor 68 drives the first slider 62 to move on the first slide rail 63.
[0033] The second adsorption mechanism 7 includes a hanging plate 71 and a third electromagnet 73. The third electromagnet 73 is movably arranged on the hanging plate 71. After being energized, the third electromagnet 73 adsorbs the flange 8 by magnetic force. The hanging plate 71 is arranged on the cross bar 61. When the cross bar 61 moves, the hanging plate 71 is driven to move together. A flipping mechanism 9 is arranged on the moving path of the third electromagnet 73.
[0034] The flip mechanism 9 includes a third cylinder 91, a fourth cylinder 92 and a support plate 93. The third cylinder 91 is arranged on the support plate 93. The support plate 93 is provided with a bearing 96. A rotating shaft 97 is sleeved in the bearing 96. The rotating shaft 97 is connected to the driving ends of the fourth cylinder 92 and the third cylinder 91 respectively. The driving end of the fourth cylinder 92 is provided with a first clamping block 921 and a second clamping block 922. The first clamping block 921 and the second clamping block 922 are spaced apart and arranged oppositely. The third electromagnet 73 attracts the flange 8 to move. When the flange 8 moves between the first clamping block 921 and the second clamping block 922, the third electromagnet 73 attracts the flange 8 to move. The iron 73 and the flange 8 stop moving, the fourth cylinder 92 drives the first clamp 921 and the second clamp 922 to approach each other, the first clamp 921 and the second clamp 922 clamp the flange 8 together, the third electromagnet 73 resets, the third cylinder 91 drives the rotating shaft 97 to rotate 180°, the flange 8 remains unchanged after turning 180°, the fourth motor 68 drives the cross bar 61 to move, the third electromagnet 73 absorbs the flange 8 again, the first clamp 921 and the second clamp 922 release the flange 8, and under the drive of the fourth motor 68, the third electromagnet 73 absorbs and removes the flange 8.
[0035] The linear module 6 includes a cross bar 61, a first slider 62, a first slide rail 63 and a first rack 64. The first slider 62 is slidably set on the first slide rail 63. The first slide rail 63 and the first rack 64 are arranged in parallel with each other at a distance. A first gear 65 is meshed with the first rack 64. The first slider 62 is connected to the first gear 65. A fourth motor 68 is arranged on the first slider 62. The driving end of the fourth motor 68 is connected to the first gear 65. The fourth motor 68 is connected to the PLC controller signal. The fourth motor 68 drives the first gear 65 to rotate, and the first slider 62 moves on the first slide rail 63 and the first rack 64.
[0036] The linear module 6 is arranged on a stand 67, and an auxiliary slide rail 66 is also arranged on the stand 67. The first slider 62 is slidably connected to the upper part of the first slide rail 63, and the first slider 62 is slidably connected to the auxiliary slide rail 66, so that the first slider 62 can move stably in the vertical direction and the horizontal direction. The movement of the first slider 62 drives the cross bar 61, and the second adsorption mechanism 7 is arranged on the cross bar 61.
[0037] The second adsorption mechanism 7 includes a twelfth cylinder 76, a second mounting plate 72 and a hanging plate 71. The hanging plate 71 is movably arranged on the cross bar 61. The twelfth cylinder 76 is arranged on the hanging plate 71. The driving end of the twelfth cylinder 76 is provided with the second mounting plate 72. The second adsorption mechanism 7 also includes a fourth electromagnet 74. The third electromagnet 73 is cooperatively arranged with the fourth electromagnet 74. The third electromagnet 73 and the fourth electromagnet 74 jointly adsorb the flange 8.
[0038] A first guide block 711 and a second guide block 712 are respectively arranged on both sides of the hanging plate 71, and a first guide rod 721 and a second guide rod 722 are respectively arranged on both sides of the second mounting plate 72. The first guide rod 721 is slidably arranged on the first guide block 711, and the second guide rod 722 is slidably arranged on the second guide block 712.
[0039] A plurality of holes are evenly arranged on the second mounting plate 72 for positioning, a plurality of first positioning bolts 731 and a plurality of second positioning bolts 742 are arranged on the second mounting plate 72, a third partition plate 55 is movably arranged on the plurality of first positioning bolts 731, a fourth partition plate 56 is movably arranged on the plurality of second positioning bolts 742, each first positioning bolt 731 is sleeved with a first spring 733, each second positioning bolt 742 is sleeved with a second spring 744, the first spring 733 abuts against the second mounting plate 72 and the third partition plate 55, the second spring 744 abuts against the second mounting plate 72 and the fourth partition plate 56, the third electromagnet 73 is arranged on the third partition plate 55, and the fourth electromagnet 74 is arranged on the fourth partition plate 56.
[0040] There is no limit on the number of the third electromagnet 73 and the fourth electromagnet 74. The distance between the third electromagnet 73 and the fourth electromagnet 74 is adjusted according to the diameter of the flange 8. The twelfth cylinder 76 is connected to the PLC controller signal.
[0041] like Figure 4 and Figure 5 As shown, a flipping mechanism 9 is arranged on the moving path of the third electromagnet 73. A pair of flipping mechanisms 9 can be arranged as needed. The pair of flipping mechanisms 9 is located on the moving paths of the third electromagnet 73 and the fourth electromagnet 74. When the diameter of the flange 8 is small, only one flipping mechanism 9 is used for flipping. When the diameter of the flange 8 is large, a pair of flipping mechanisms 9 flips together. The pair of flipping mechanisms 9 are both arranged on the moving platform 990.
[0042] The flip mechanism 9 includes a third cylinder 91, a fourth cylinder 92 and a support plate 93. The third cylinder 91 is arranged on the support plate 93, and also includes a base 90. The support plate 93 is arranged on the base 90. A pair of bases 90 are relatively slidably arranged on a moving platform 990. The base 90 and the moving platform 990 are connected to each other. It moves by means of the slider cooperating with the slide rail. The driving end of the third cylinder 91 is provided with a second rack 94, and a second gear 98 is meshed with the second rack 94. A bearing 96 is also provided on the support plate 93. A rotating shaft 97 is sleeved in the bearing 96. The two ends of the rotating shaft 97 are respectively connected to the second gear 98 and the fourth cylinder 92. The driving end of the fourth cylinder 92 is provided with a first clamping block 921 and a second clamping block 922. The first clamping block 921 and the second clamping block 922 are spaced apart and arranged opposite to each other. The third cylinder 91 and the fourth cylinder 92 are both connected to the PLC controller signal. The third electromagnet 73 and the fourth electromagnet 74 adsorb the flange 8 between the first clamping block 921 and the second clamping block 922. The first clamping block 921 and the second clamping block 922 jointly clamp the flange 8. The third electromagnet 73 and the fourth electromagnet 74 release the flange 8, and then the second adsorption mechanism 7 is reset.
[0043] The third cylinder 91, the second rack 94, the second gear 98 and the bearing 96 are all covered in the dust cover 930. A rotating plate 95 is also provided on the bearing 96. The rotating plate 95 rotates with the bearing 96. A mounting groove 950 is provided on the rotating plate 95. The fourth cylinder 92 is movably arranged in the mounting groove 950. A balancing plate 953 is also provided on the rotating plate 95. A first balancing block 951 and a second balancing block 952 are also provided on the support plate 93. The first balancing block 951 and the second balancing block 952 are located on the rotation path of the first balancing block 951. The first balancing block 951 and the second balancing block 952 are respectively located on both sides of the support plate 93.
[0044] When the first clamp 921 and the second clamp 922 jointly clamp the flange 8 to rotate, inertia will be generated each time it rotates 180° and stops, so the balance plate 953 is used to abut the first clamp 921 and the second clamp 922 respectively, so that the rotating shaft 97 can maintain balance, and the first clamp 921 and the second clamp 922 jointly clamp the flange 8 to maintain balance when rotating, and the flange 8 will not shake.
[0045] The moving platform 990 is provided with a first scale 991 and a second scale 992, and the first scale 991 and the second scale 992 are arranged opposite to each other. A pair of flipping mechanisms 9 can be relatively close to or far away from each other. The moving distance of the pair of flipping mechanisms 9 refers to the scales on the first scale 991 and the second scale 992, and then the movement of the pair of flipping mechanisms 9 is fixed to the moving platform 990 by screws.
[0046] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. They cannot be used to limit the protection scope of the utility model. All equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A flange handling and turning device, comprising a linear module (6) and a second adsorption mechanism (7), characterized in that: The linear module (6) comprises a cross bar (61), a first slider (62) and a first slide rail (63); the first slider (62) is slidably arranged on the first slide rail (63); the cross bar (61) is arranged on the first slider (62); the second adsorption mechanism (7) comprises a hanging plate (71) and a third electromagnet (73); the third electromagnet (73) is movably arranged on the hanging plate (71); the hanging plate (71) is arranged on the cross bar (61); a flipping mechanism (9) is arranged on the moving path of the third electromagnet (73); the flipping mechanism (9) 9) comprises a third cylinder (91), a fourth cylinder (92) and a support plate (93), wherein the third cylinder (91) is arranged on the support plate (93), a bearing (96) is arranged on the support plate (93), a rotating shaft (97) is sleeved in the bearing (96), two ends of the rotating shaft (97) are respectively connected to the driving ends of the fourth cylinder (92) and the third cylinder (91), the driving end of the fourth cylinder (92) is provided with a first clamping block (921) and a second clamping block (922), and the first clamping block (921) and the second clamping block (922) are spaced apart and arranged opposite to each other.
2. The flange handling and turning device according to claim 1 is characterized in that: The first slide rail (63) is arranged on a stand (67), a first rack (64) is arranged on the stand (67), a first gear (65) is arranged on the first slide block (62), and the first gear (65) is meshed with the first rack (64).
3. The flange handling and turning device according to claim 2 is characterized in that: The side wall of the stand (67) is also provided with an auxiliary slide rail (66), and the first sliding block (62) is slidably engaged with the auxiliary slide rail (66).
4. The flange handling and turning device according to claim 1 is characterized in that: The second adsorption mechanism (7) further comprises a twelfth cylinder (76) and a second mounting plate (72), wherein the twelfth cylinder (76) is arranged on the hanging plate (71), the second mounting plate (72) is arranged at the driving end of the twelfth cylinder (76), and the third electromagnet (73) is movably arranged on the second mounting plate (72).
5. The flange handling and turning device according to claim 4 is characterized in that: The second adsorption mechanism (7) further comprises a fourth electromagnet (74), and the third electromagnet (73) and the fourth electromagnet (74) are slidably arranged on the second mounting plate (72).
6. The flange handling and turning device according to claim 4 is characterized in that: A first guide block (711) and a second guide block (712) are respectively arranged on both sides of the hanging plate (71), and a first guide rod (721) and a second guide rod (722) are respectively arranged on both sides of the second mounting plate (72); the first guide rod (721) is slidably arranged on the first guide block (711), and the second guide rod (722) is slidably arranged on the second guide block (712).
7. The flange handling and turning device according to claim 5, characterized in that: A plurality of first positioning bolts (731) and a plurality of second positioning bolts (742) are provided on the second mounting plate (72); a third partition plate (55) is movably provided on the plurality of first positioning bolts (731); a fourth partition plate (56) is movably provided on the plurality of second positioning bolts (742); a first spring (733) is sleeved on the first positioning bolt (731); a second spring (744) is sleeved on the second positioning bolt (742); the first spring (733) abuts against the second mounting plate (72) and the third partition plate (55); the second spring (744) abuts against the second mounting plate (72) and the fourth partition plate (56); the third electromagnet (73) is provided on the third partition plate (55); and the fourth electromagnet (74) is provided on the fourth partition plate (56).
8. The flange handling and turning device according to claim 1 is characterized in that: The support plate (93) is arranged on a base (90), the base (90) is slidably arranged on a moving platform (990), the turning mechanism (9) and the base (90) are both arranged in a pair, a first scale (991) and a second scale (992) are arranged on the moving platform (990), and the first scale (991) and the second scale (992) are arranged opposite to each other.
9. The flange handling and turning device according to claim 8, characterized in that: A second rack (94) is provided at the driving end of the third cylinder (91), and a second gear (98) is provided in mesh with the second rack (94). Both ends of the rotating shaft (97) are respectively connected to the second gear (98) and the fourth cylinder (92). A dust cover (930) is also provided on the support plate (93).
10. The flange handling and turning device according to claim 9, characterized in that: The bearing (96) is also provided with a rotating plate (95), the rotating plate (95) is provided with a mounting groove (950), the fourth cylinder (92) is movably arranged in the mounting groove (950), the rotating plate (95) is also provided with a balancing plate (953), the supporting plate (93) is also provided with a first balancing block (951) and a second balancing block (952), the first balancing block (951) and the second balancing block (952) are located on a rotation path of the balancing plate (953), and the first balancing block (951) and the second balancing block (952) are respectively located on two sides of the supporting plate (93).
Citation Information
Patent Citations
Flange plate overturning tool clamp
CN211565610U