Conveying device for ceramic tile production

By designing the conveying device for tiles production, using components such as active rollers, driven rollers and guide inclined plates, the problems of material discharge bumps and pollution in tiles are solved, and the effect of stable, low-loss material discharge and pollution reduction of tiles is achieved.

CN222555888UActive Publication Date: 2025-03-04ANHUI FUHONG CERAMICS CO LTD
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Patent Information

Application Number
CN202420787805.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-04
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

During the production process, ceramic tiles are prone to bump and damage when discharged by the conveyor belt, resulting in hidden dangers in product quality. The inclination angle of the guide plate is inconvenient to adjust, the angle gap is large, the discharge is not smooth, and the pollution is large.

Method used

A conveying device for the production of ceramic tile is designed, including an active roller, a driven roller and a conveyor belt, and a guide inclined plate and an adjustment mechanism are provided. The worm gear and worm gear meshing structure are used to achieve adjustable inclined angle of the guide inclined plate, and pollution is reduced through the cleaning mechanism.

Benefits of technology

The continuous and smooth conveying of ceramic tiles is achieved, and the discharge loss is reduced. The inclined guide plate is closely fitted with the conveyor belt, and the discharge is smooth. The adjustment mechanism ensures a stable discharge state and reduces pollution.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a ceramic tile production conveying device which comprises a lower box body, a driving roller is arranged at the upper end of one side of the lower box body, two supporting racks are arranged on the two opposite sides of the outer portion of the end, away from the driving roller, of the lower box body, the number of the supporting racks is two, and a driven roller is rotationally arranged on the inner side between the two supporting racks. A conveying belt is arranged between the driving roller and the driven roller in a wrapping mode, one end of the driving roller is connected with the output end of a first motor on one side of the lower box body through a coupler, adjusting mechanisms are arranged on the outer sides of the two supporting racks correspondingly, and a material guiding inclined plate is arranged on the side, away from the driving roller, of the conveying belt. The two opposite sides of the end, close to the conveying belt, of the guide inclined plate are connected with the adjusting mechanism through connecting plates. By arranging a series of structures, stable and continuous conveying of ceramic tile production is achieved, conveying, guiding and discharging of ceramic tile production are achieved, conveying and discharging of ceramic tile production are stable, loss is low, the guiding inclination angle is adjustable, and the guiding inclined plate is self-locked to keep a stable discharging and guiding state.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile conveying, in particular to a conveying device used for ceramic tile production. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing, and sintering. The raw materials are mostly clay, quartz sand, and mixed at high temperatures and compressed, and have very high hardness.

[0003] Although the conveyor belts currently used in the production process of ceramic tiles can achieve continuous conveying operations, the tiles will suffer great losses when they are directly unloaded and fall from the discharging end of the conveyor belt, which can easily cause damage to the tiles, resulting in hidden dangers to the quality of the ceramic tile products. A guide plate is fixed at the discharging end of the conveyor belt, which makes discharging convenient, but the inclination of the guide plate is fixed and difficult to adjust, and there is a large angle gap between the guide plate and the conveyor belt, resulting in unsmooth discharging. In addition, there is dust and heavy pollution in the production and transportation of ceramic tiles. Utility Model Content

[0004] The purpose of the utility model is to provide a conveying device for producing tiles to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a conveying device for tile production, comprising a lower box body, an active roller is provided at the upper end of one side of the lower box body, and supporting frames are provided on both sides of the lower box body away from the active roller and opposite to each other on the outside, and two supporting frames are provided, and a driven roller is rotatably provided on the inner side between the two supporting frames, and a conveyor belt is wrapped between the active roller and the driven roller, one end of the active roller is connected to the output end of the No. 1 motor on one side of the lower box body through a coupling, and adjusting mechanisms are provided on the outer sides of the two supporting frames, a material guide inclined plate is provided on the side of the conveyor belt away from the active roller, and the material guide inclined plate is connected to the adjusting mechanism on both sides of the opposite side of one end of the conveyor belt through connecting plates, and a cleaning mechanism is provided on the conveyor belt on one side of the active roller.

[0006] Preferably, the adjustment mechanism includes an installation box, a worm wheel, a worm and a No. 2 motor. An installation box is provided on the side away from the two supporting frames. A worm wheel and a worm are provided inside the installation box. The worm wheel and the worm are meshingly arranged. One side of the worm wheel is rotatably arranged with the supporting frame through a rotating shaft. The side of the worm wheel away from the supporting frame is connected to the connecting plate through a connecting rod penetrating the installation box, and the top of the worm is connected to the output end of the No. 2 motor on the installation box through a coupling.

[0007] Preferably, the guide ramp is arranged in an arc-shaped surface at one end close to the conveyor belt, the guide ramp is arranged to fit the outer surface of the conveyor belt through the arc-shaped surface, and the rotation center of the worm gear and the connecting rod is arranged corresponding to the rotation center of the driven roller.

[0008] Preferably, the surface of the arc-shaped surface is provided with a wear-resistant coating, and the end of the guide ramp away from the conveyor belt is arranged in an inclined surface structure.

[0009] Preferably, a support platform is provided inside the lower box body between the active roller and the driven roller, and the support platform is arranged inside the annular space of the conveyor belt. The conveyor belt is arranged to fit the surface of the support platform, and the opposite sides of the support platform are arranged in an arc-shaped structure.

[0010] Preferably, an upper box body is provided on the top of the lower box body, and material delivery ports are provided on opposite sides of the upper box body.

[0011] Preferably, the cleaning mechanism includes a transmission wheel, a cleaning roller and a transmission belt, the end of the active roller away from the No. 1 motor passes through the lower box body and is connected to the transmission wheel, a cleaning roller is rotatably provided in the lower box body below the conveyor belt on one side of the active roller, the end of the cleaning roller away from the No. 1 motor passes through the lower box body and is connected to the pulley, and the transmission wheel is connected to the pulley through the transmission belt.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The conveying device for tile production realizes continuous conveying of tiles by means of the active roller, driven roller and conveyor belt arranged inside the lower box body. The support platform supports the conveying, and the tile production and conveying are stable. The conveying end of the conveyor belt is provided with a material guide inclined plate to realize the functions of material guiding and unloading in the tile production, so that the material discharge in the tile production is stable and low-loss. The material guide inclined plate can adjust the material guiding inclination angle based on the meshing of the worm gear and the worm, and the material guide inclined plate fits tightly with the conveyor belt, so the discharge is smooth. The self-locking characteristics of the meshing of the worm gear and the worm are utilized to make the material guide inclined plate self-locking to maintain a stable unloading and guiding state.

[0014] The conveying device for tile production has an upper box body arranged above a lower box body, which is used to spatially isolate the tile production and conveying operations to reduce pollution. The cleaning rollers arranged in the lower box body below the conveyor belt cooperate with the drive wheel and the drive belt to realize continuous transmission and cleaning of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the material guiding inclined plate in the utility model;

[0017] Figure 3It is a structural schematic diagram of the worm gear in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the active roller in the utility model.

[0019] In the figure: 1. lower box; 2. active roller; 21. No. 1 motor; 22. transmission wheel; 23. cleaning roller; 24. transmission belt; 3. support platform; 4. conveyor belt; 5. adjustment mechanism; 51. installation box; 52. worm gear; 53. worm; 54. No. 2 motor; 6. support frame; 7. guide inclined plate; 71. arc surface; 8. connecting plate; 9. driven roller; 10. upper box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0023] like Figures 1 to 4As shown, the conveying device for tile production in this embodiment includes a lower box body 1, an active roller 2 is provided at the upper end of one side of the lower box body 1, supporting frames 6 are provided on both sides opposite to the outer side of one end of the lower box body 1 away from the active roller 2, two supporting frames 6 are provided, a driven roller 9 is rotatably provided on the inner side between the two supporting frames 6, a conveyor belt 4 is wrapped between the active roller 2 and the driven roller 9, one end of the active roller 2 is connected to the output end of the No. 1 motor 21 on one side of the lower box body 1 through a coupling, and an adjusting mechanism 5 is provided on the outer sides of the two supporting frames 6. A material guide inclined plate 7 is provided on the side of the conveyor belt 4 away from the active roller 2, and the material guide inclined plate 7 is connected to the adjusting mechanism 5 on both sides opposite to one end of the conveyor belt 4 through a connecting plate 8, and a cleaning mechanism is provided on the conveyor belt 4 on one side of the active roller 2 to realize continuous conveying operation of tile production, and smooth transportation of tile production, and the material guide inclined plate 7 realizes the function of guiding and unloading of tile production, so that the material discharge of tile production is smooth and low-loss, and the material guide inclination angle can be adjusted to make the material guide inclined plate 7 self-locking and maintain a stable unloading and guiding state.

[0024] The conveying device for tile production has an upper box body arranged above a lower box body, which is used to spatially isolate the tile production and conveying operations to reduce pollution. The cleaning rollers arranged in the lower box body below the conveyor belt cooperate with the drive wheel and the drive belt to realize continuous transmission and cleaning of the conveyor belt.

[0025] Specifically, the adjusting mechanism 5 includes an installation box 51, a worm gear 52, a worm 53 and a second motor 54. An installation box 51 is provided on the side away from the two supporting frames 6. A worm gear 52 and a worm 53 are provided inside the installation box 51. The worm gear 52 and the worm 53 are meshed with each other. One side of the worm gear 52 is rotatably arranged with the supporting frame 6 through a rotating shaft. The side of the worm gear 52 away from the supporting frame 6 is connected to the connecting plate 8 through a connecting rod penetrating the installation box 51. The top of the worm 53 is connected to the output end of the second motor 54 on the installation box 51 through a coupling. The second motor 54 drives the worm 53 in the installation box 51 to rotate. The rotation of the worm 53 drives the worm wheel 52 meshed with it to rotate on one side of the supporting frame 6. The rotation of the worm gear 52 drives the connecting plate 8 to rotate on one side of the installation box 51 through the connecting rod, and drives the guide inclined plate 7 to rotate in a circle at one end of the conveyor belt 4 through the connecting plate 8.

[0026] Furthermore, one end of the material guide inclined plate 7 close to the conveyor belt 4 is provided with an arc-shaped surface 71, and the material guide inclined plate 7 is fitted with the outer surface of the conveyor belt 4 through the arc-shaped surface 71. The arc-shaped surface 71 makes the structure between the material guide inclined plate 7 and the conveyor belt 4 fit compactly, so that the adjustment gap between the material guide inclined plate 7 and the conveyor belt 4 is small, and the rotation center of the worm gear 52 and the connecting rod is correspondingly arranged to the rotation center of the driven roller 9, so that the material guide inclined plate 7 can be adjusted by circumferential rotation along the outer circumference of the driven roller 9.

[0027] Furthermore, the surface of the arc surface 71 is provided with a wear-resistant coating to increase the wear resistance of the contact portion between the arc surface 71 and the conveyor belt 4. The end of the guide inclined plate 7 away from the conveyor belt 4 is arranged in an inclined surface structure, and the material guiding and discharging is smooth.

[0028] Furthermore, a support platform 3 is provided inside the lower box body 1 between the active roller 2 and the driven roller 9. The support platform 3 is provided inside the annular space of the conveyor belt 4. The conveyor belt 4 is arranged in contact with the surface of the support platform 3. The opposite sides of the support platform 3 are arranged in an arc-shaped structure. The support platform 3 supports the conveying, and the production and conveying of tiles are stable.

[0029] Furthermore, an upper box body 10 is provided on the top of the lower box body 1, and conveying ports are provided on opposite sides of the upper box body 10. The lower box body 1 and the upper box body 10 are used to spatially isolate the tile production and conveying operations to reduce pollution.

[0030] The method of using this embodiment is as follows: the No. 1 motor 21 drives the active roller 2 on the lower box body 1 to rotate, and the conveyor belt 4 wrapped between the active roller 2 and the driven roller 9 moves continuously on the support platform 3, and the tiles are placed on the conveyor belt 4 from the loading end of the conveyor belt 4. The tiles are transported by the conveyor belt 4 and conveyed through the conveying port through the upper box body 10. The lower box body 1 and the upper box body 10 are used to spatially isolate the tile production and transportation operations to reduce pollution. The tiles on the conveyor belt 4 are unloaded from the unloading end, that is, the tiles on the conveyor belt 4 are unloaded and slide out by the guide ramp 7 to realize the continuous transportation operation of the tiles. The support platform 3 supports the transportation, and the tile production and transportation are stable. The conveying end of the conveyor belt 4 is provided with a guide ramp 7 to realize the function of guiding and unloading the tile production and transportation, so that the tile production and transportation can be transported out The material is smoothly transported with low loss. The second motor 54 drives the worm 53 in the installation box 51 to rotate. The rotation of the worm 53 drives the worm wheel 52 meshing with it to rotate on one side of the support frame 6. The rotation of the worm wheel 52 drives the connecting plate 8 to rotate on one side of the installation box 51 through the connecting rod, and drives the material guide inclined plate 7 to rotate in a circle at one end of the conveyor belt 4 through the connecting plate 8. Since one end of the material guide inclined plate 7 adopts the structure of an arc surface 71, the material guide inclined plate 7 can be in contact with the surface of the conveyor belt 4 at the output end of the conveyor belt 4 and rotate in a circle, that is, the material guide inclination angle can be adjusted through the adjustment mechanism 5, and the material guide inclined plate 7 and the conveyor belt 4 are tightly fitted, and the material discharge is smooth. The self-locking characteristics of the meshing of the worm wheel 52 and the worm 53 are utilized to make the material guide inclined plate 7 self-locking to maintain a stable unloading and guiding state. Example

[0031] The structure of the conveying device for producing tiles in this embodiment is basically the same as that of the conveying device for producing tiles in embodiment 1, except that the cleaning mechanism includes a driving wheel 22, a cleaning roller 23 and a driving belt 24 (see Figures 1 to 4). One end of the active roller 2 away from the No. 1 motor 21 passes through the lower box body 1 and is connected to the driving wheel 22. A cleaning roller 23 is provided in the lower box body 1 below the conveyor belt 4 on one side of the active roller 2. A cleaning brush in contact with the conveying surface of the conveyor belt 4 is provided on the circumference of the cleaning roller 23. One end of the cleaning roller 23 away from the No. 1 motor 21 passes through the lower box body 1 and is connected to the pulley. The driving wheel 22 is connected to the pulley through a transmission belt 24. During the process of the No. 1 motor 21 driving the active roller 2 to operate, the driving wheel 22 on the outer side of the lower box body 1 is driven to rotate. The driving wheel 22 drives the cleaning roller 23 to rotate under the conveyor belt 4 through the transmission belt 24. The conveying surface of the conveyor belt 4 is cleaned by the cleaning roller 23, so that continuous transmission and cleaning of the conveyor belt 4 is realized, and cleaning is convenient.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A conveying device for producing tiles, comprising a lower box (1), characterized in that: A driving roller (2) is provided at the upper end of one side of the lower box body (1), and supporting frames (6) are provided on opposite sides of the outer side of the end of the lower box body (1) away from the driving roller (2). Two supporting frames (6) are provided, and a driven roller (9) is rotatably provided inside between the two supporting frames (6). A conveyor belt (4) is wrapped between the driving roller (2) and the driven roller (9). One end of the driving roller (2) is connected to the output end of a No. 1 motor (21) on one side of the lower box body (1) through a coupling. Adjustment mechanisms (5) are provided on the outer sides of the two supporting frames (6). A material guide inclined plate (7) is provided on the side of the conveyor belt (4) away from the driving roller (2). The opposite sides of the material guide inclined plate (7) close to one end of the conveyor belt (4) are connected to the adjustment mechanism (5) through connecting plates (8). A cleaning mechanism is provided on the conveyor belt (4) on one side of the driving roller (2).

2. A conveying device for producing tiles according to claim 1, characterized in that: The regulating mechanism (5) comprises a mounting box (51), a worm wheel (52), a worm (53) and a second motor (54). The mounting box (51) is provided on the side away from the two support frames (6). The worm wheel (52) and the worm (53) are provided inside the mounting box (51). The worm wheel (52) and the worm (53) are meshed with each other. One side of the worm wheel (52) is rotatably arranged with the support frame (6) via a rotating shaft. The side of the worm wheel (52) away from the support frame (6) is connected to the connecting plate (8) through a connecting rod penetrating the mounting box (51). The top of the worm (53) is connected to the output end of the second motor (54) on the mounting box (51) via a coupling.

3. A conveying device for producing tiles according to claim 2, characterized in that: The end of the guide inclined plate (7) close to the conveyor belt (4) is provided with an arc-shaped surface (71), and the guide inclined plate (7) is provided to fit the outer surface of the conveyor belt (4) via the arc-shaped surface (71), and the rotation center of the worm gear (52) and the connecting rod is provided correspondingly to the rotation center of the driven roller (9).

4. A conveying device for producing tiles according to claim 3, characterized in that: The surface of the arc-shaped surface (71) is provided with a wear-resistant coating, and the end of the material guide inclined plate (7) away from the conveyor belt (4) is arranged in an inclined surface structure.

5. A conveying device for producing tiles according to claim 1, characterized in that: A support platform (3) is provided inside the lower box body (1) between the active roller (2) and the driven roller (9); the support platform (3) is arranged inside the annular space of the conveyor belt (4); the conveyor belt (4) is arranged to fit the surface of the support platform (3); and the opposite sides of the support platform (3) are arranged in an arc-shaped structure.

6. A conveying device for producing tiles according to claim 1, characterized in that: An upper box body (10) is provided on the top of the lower box body (1), and material delivery openings are provided on opposite sides of the upper box body (10).

7. A conveying device for producing tiles according to claim 1, characterized in that: The cleaning mechanism comprises a driving wheel (22), a cleaning roller (23) and a driving belt (24); one end of the driving roller (2) away from the first motor (21) passes through the lower box (1) and is connected to the driving wheel (22); a cleaning roller (23) is rotatably provided in the lower box (1) below the conveyor belt (4) on one side of the driving roller (2); one end of the cleaning roller (23) away from the first motor (21) passes through the lower box (1) and is connected to the belt pulley; and the driving wheel (22) is connected to the belt pulley via the driving belt (24).