Static film rim charge cutting and collecting device

By designing the cutting and collection device for the electrostatic film edge material, the lateral movement mechanism, the moving frame and the cutting assembly are used to realize efficient collection and packaging of the electrostatic film edge material, which solves the problem of frequent roll replacement in the prior art, and improves the production efficiency and service life of the device.

CN222556163UActive Publication Date: 2025-03-04GUANGDONG QUANFENG NEW MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423266057.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-04
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the mass production process of electrostatic films, the existing electrostatic film edge cutting waste collection device requires frequent replacement of roll rolls, resulting in low efficiency and complex manual operation.

Method used

An electrostatic film edge cutting and collection device is designed, including a lateral movement mechanism, a moving frame, a winding mechanism, a removable connected roll roller and several bottom cylinders. Through the cooperation of the cutting assembly and the moving frame, efficient collection and rolling of the electrostatic film edge cutting waste is achieved.

Benefits of technology

The device eliminates the need for frequent roll replacement, improves production efficiency, reduces the complexity of manual operation, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222556163U_ABST
    Figure CN222556163U_ABST
Patent Text Reader

Abstract

An electrostatic film rim charge cutting and collecting device comprises a transverse moving mechanism, a moving frame, a winding mechanism, a winding roller, a tensioning mechanism, a bottom cylinder and a cutting assembly. The movable frame and the cutting assembly are arranged, the winding roller is provided with the bottom barrels, after one bottom barrel completes winding of edge cutting waste materials of a film, the cutting assembly cuts the film, then the movable frame moves, the next bottom barrel is aligned with the edge cutting waste materials, then the edge cutting waste materials are wound on the next bottom barrel, and the edge cutting waste materials are cut by the cutting assembly. The trimming waste materials are continuously rolled; therefore, the problems that the efficiency is low and the manual success rate is high due to the fact that the winding roller needs to be replaced frequently in the prior art are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of film production, in particular to a device for cutting and collecting electrostatic film edge materials. Background Art

[0002] During the installation of glass, PVC electrostatic film is usually attached to the glass surface to protect the glass. Among them, transparent and non-sensitive PVC electrostatic film is more and more widely used due to its ultra-thin, strong, self-adhesive, good transparency, small water marks, few crystal points, high static resistance, good electrostatic effect and low temperature resistance. The production process of this type of electrostatic film mainly includes mixing, extrusion, winding and other processes. Among them, in order to ensure the quality and neatness of the film coil, the edges on both sides need to be trimmed during winding.

[0003] After the existing electrostatic film is trimmed, the trimming waste is collected by winding up with a roller. When a certain amount of trimming waste is collected, the roller needs to be removed from the winding mechanism, and then the trimming waste is taken out, and then the bottom cylinder is put into the roller, and then the roller is reinstalled in the winding mechanism. However, this method requires frequent replacement of rollers during the mass production of electrostatic films, which leads to low efficiency and high labor costs. Utility Model Content

[0004] The utility model aims to provide a device for cutting and collecting electrostatic film edge materials, which solves the problem of poor cooling effect of the above-mentioned device.

[0005] To achieve the above-mentioned purpose, the utility model provides an electrostatic film edge material cutting and collecting device, including a lateral moving mechanism fixedly connected to the output end of the trimming body, a mobile frame fixedly connected to the output end of the lateral moving mechanism, a winding mechanism fixedly connected to the mobile frame, a winding roller detachably connected to the output end of the winding mechanism, and a plurality of bottom cylinders connected to the winding roller via a tensioning mechanism, the trimming waste is wound around the bottom cylinder, and the end of the trimming body is also provided with a cutting assembly for cutting the film.

[0006] Furthermore, two groups of rollers are symmetrically distributed on the bottom of the movable frame, and the lateral moving mechanism is located between the two groups of rollers.

[0007] Furthermore, the lateral movement mechanism includes two support platforms, a screw rod rotatably connecting the two support platforms, a moving seat threadedly connected to the screw rod and fixed to the bottom of the moving frame, and a motor fixed to the support platform and with its output end fixed to the screw rod.

[0008] Furthermore, a guide rod is fixedly connected between the two support platforms, and a guide seat which is gap-matched with the guide rod is fixedly connected to the bottom of the movable frame.

[0009] Furthermore, the tensioning mechanism includes two tensioning blocks respectively connected to the two ends of the bottom cylinder, the tensioning blocks are sleeved on the winding roller, and there is a gap between the bottom cylinder and the winding roller. Both ends of the bottom cylinder are provided with external threaded columns, and the tensioning blocks are provided with internal threaded columns that cooperate with the external threaded columns. A conical platform is provided inside the tensioning block, and one end of the conical platform is inserted into the gap. The conical platform has a plurality of notches distributed circumferentially, and the bottom cylinder is fixed to the winding roller under the action of the conical platform.

[0010] Furthermore, a plurality of rotating holes are circumferentially distributed on the outer circumference of the tension block.

[0011] Furthermore, the top of the movable frame is arc-shaped, and a plurality of partitions are arranged on the top of the movable frame, and each of the bottom cylinders is located between two of the partitions.

[0012] Furthermore, the cutting assembly includes a square rod fixedly connected to the end of the trimming body, a moving block with a clearance fit with the square rod, a cutting knife fixedly connected to the moving block, and a moving handle fixedly connected to the moving block.

[0013] Furthermore, a spring is sleeved on the square rod, one end of the spring is fixedly connected to the trimming body, and the other end of the spring is fixedly connected to the end of the moving block.

[0014] Furthermore, a limiting plate is provided at the end of the square rod.

[0015] The beneficial effects of the utility model are as follows: the utility model is provided with a movable frame and a cutting assembly, and a plurality of bottom drums are provided on the winding roller, so when one bottom drum completes winding of the trimmed waste of the film, the cutting assembly cuts the film, and then the movable frame moves, so that the next bottom drum is aligned with the trimmed waste, and then the trimmed waste is wound around the next bottom drum, and the trimmed waste is continued to be wound; therefore, the utility model eliminates the problem of frequent replacement of winding rollers in the past, resulting in low efficiency and high labor success rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 is a schematic cross-sectional view of the mobile frame;

[0019] Figure 3 It is a cross-sectional schematic diagram of the tensioning block.

[0020] In the figure: 1. cutting assembly; 2. guide rod; 3. screw rod; 4. support table; 5. motor; 6. lateral moving mechanism; 7. roller; 8. moving frame; 9. partition; 10. bottom cylinder; 11. winding mechanism; 12. winding roller; 13. trimming waste; 14. trimming body; 15. spring; 16. moving block; 17. moving handle; 18. cutting knife; 19. square rod; 20. limit plate; 21. tension block; 22. guide seat; 23. moving seat; 24. rotating hole; 25. notch; 26. tapered table; 27. external threaded column. DETAILED DESCRIPTION

[0021] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0022] like Figure 1-3 As shown, a device for cutting and collecting electrostatic film edge materials comprises a lateral moving mechanism 6 fixedly connected to the output end of a trimming body 14, a moving frame 8 fixedly connected to the output end of the lateral moving mechanism 6, a reeling mechanism 11 fixedly connected to the moving frame 8, a reel 12 detachably connected to the output end of the reeling mechanism 11, and a plurality of bottom cylinders 10 connected to the reel 12 via a tensioning mechanism, the trimming waste 13 is wound around the bottom cylinder 10, and a cutting assembly 1 for cutting the film is also provided at the end of the trimming body 14. In this embodiment, the trimming body 14 can adopt a common mechanism for trimming electrostatic films; and the reeling mechanism 11 can also adopt a common mechanism for reeling films, and can facilitate the disassembly and assembly of the reel 12; similar structures of the two in the prior art The present invention relates to a plurality of substrates, wherein double-sided tape can be pasted on the surface of the bottom drum 10 to facilitate the winding of the electrostatic film. Therefore, when a bottom drum 10 has rolled up a roll of trimming waste 13 of the electrostatic film, the cutting assembly 1 will cut the electrostatic film, and then the lateral moving mechanism 6 is started to move the moving frame 8, so that the next bottom drum 10 is aligned with the trimming waste 13, and then the trimming waste 13 is wound in the bottom drum 10. Therefore, after five rolls of trimming waste 13 are wound up, the five rolls of trimming waste 13 can be taken out at the same time by removing the winding roller 12. Therefore, the utility model can remove and replace the winding roller 12 only after five rolls of the cutting plate waste are collected. Therefore, the problem of frequent replacement of the winding roller 12, which leads to low efficiency and high labor success rate, is eliminated.

[0023] In this embodiment, two groups of rollers 7 are symmetrically distributed at the bottom of the mobile frame 8, and the transverse moving mechanism 6 is located between the two groups of rollers 7, thereby ensuring the stable movement of the mobile frame 8; the transverse moving mechanism 6 includes two support platforms 4, a screw 3 rotatably connected to the two support platforms 4, a moving seat 23 threadedly connected to the screw 3 and fixed to the bottom of the mobile frame 8, and a motor 5 fixed to the support platform 4 and the output end of which is fixed to the screw 3, thereby realizing the movement of the mobile frame 8, wherein the rotation connection adopts the form of bearing connection, which will not be described in detail here; and a guide rod 2 is fixedly connected between the two support platforms 4, and a guide seat 22 with a clearance fit with the guide rod 2 is fixedly connected to the bottom of the mobile frame 8, thereby ensuring the stable movement of the mobile frame 8; and the tensioning mechanism includes The present invention comprises two tensioning blocks 21 respectively connected to the two ends of the bottom cylinder 10, the tensioning blocks 21 are sleeved on the winding roller 12, there is a gap between the bottom cylinder 10 and the winding roller 12, both ends of the bottom cylinder 10 are provided with external threaded columns 27, the tensioning blocks 21 are provided with internal threaded columns matching with the external threaded columns 27, a conical platform 26 is provided inside the tensioning block 21, one end of the conical platform 26 is inserted into the gap, a plurality of notches 25 are distributed circumferentially on the conical platform 26, the bottom cylinder 10 is fixed to the winding roller 12 under the action of the conical platform 26, so when the tensioning block 21 is rotated, the conical platform 26 will be inserted into the gap between the bottom cylinder 10 and the winding roller 12, and then the tensioning block 21 is continuously rotated, during which the conical platform 26 will be deformed, thereby clamping the winding roller 12 and tightening the bottom cylinder 10 at the same time, so as to realize the connection between the bottom cylinder 10 and the winding roller. The top of the mobile frame 8 is arc-shaped, and a plurality of partitions 9 are arranged on the top of the mobile frame 8. Each bottom drum 10 is located between two partitions 9. When a roll of trimmed waste material 13 is wound up, the waste material will be placed between the two partitions 9. After the electrostatic film is wound onto the next bottom drum 10, the tensioning blocks 21 at both ends of the previous bottom drum 10 can be rotated in the opposite direction, so that the conical platform 26 is moved out, thereby loosening the connection between the bottom drum 10 and the winding roller 12. At this time, the electrostatic film roll will be supported by the top of the mobile frame 8, so that there is a gap between the bottom drum 10 and the winding roller 12, so that each time the trimmed waste material 13 is wound up, the winding roller 12 only drives one bottom drum 10 to rotate, thereby reducing the load on the winding roller 12 and the winding mechanism 11, and improving the service life of the device; and the tensioning block 2 1 has a plurality of rotating holes 24 distributed circumferentially on the outer circumference, and the tensioning block 21 can be rotated by inserting the rotating handle into the rotating hole 24, so as to facilitate the tensioning of the tensioning block 21 on the bottom cylinder 10; and the cutting assembly 1 comprises a square rod 19 fixed to the end of the trimming body 14, a moving block 16 with a clearance fit with the square rod 19, a cutting knife 18 fixed to the moving block 16, and a moving handle 17 fixed to the moving block 16, so as to realize the cutting of the electrostatic film by only pushing and pulling the moving handle 17; a spring 15 is sleeved on the square rod 19, one end of the spring 15 is fixed to the trimming body 14, and the other end is fixed to the end of the moving block 16, so as to facilitate the resetting of the cutting knife 18; and a limit plate 20 is provided at the end of the square rod 19 to prevent the cutting knife 18 from falling off.

[0024] Working principle: When a bottom drum 10 winds up a roll of trimmed waste 13 of electrostatic film, push the moving handle 17 to make the cutting knife 18 cut the electrostatic film, then start the motor 5, the screw 3 will rotate, so that the moving frame 8 will move, and align the next bottom drum 10 with the trimmed waste 13, then wind the trimmed waste 13 in the bottom drum 10, and then rotate the tension blocks 21 at both ends of the previous bottom drum 10 to move the cone 26 out, thereby loosening the bottom drum 10 and the winding roller 12. At this time, the electrostatic film roll will be supported by the top of the mobile frame 8, so that there is a gap between the bottom cylinder 10 and the winding roller 12, and then the winding mechanism is started, the winding roller 12 rotates, and the next roll of the trimming waste 13 of the electrostatic film is wound up; thus the cycle is repeated, so after five rolls of trimming waste 13 are wound up, the five rolls of trimming waste 13 can be taken out at the same time by removing the winding roller 12; therefore, the utility model eliminates the problem of frequent replacement of the winding roller 12 in the past, resulting in low efficiency and high labor success rate.

[0025] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A device for cutting and collecting electrostatic film edge material, characterized in that: The invention comprises a lateral moving mechanism (6) fixedly connected to the output end of a trimming body (14), a moving frame (8) fixedly connected to the output end of the lateral moving mechanism (6), a reeling mechanism (11) fixedly connected to the moving frame (8), a reel (12) detachably connected to the output end of the reeling mechanism (11), and a plurality of bottom cylinders (10) connected to the reel (12) via a tensioning mechanism, wherein trimming waste (13) is wound around the bottom cylinder (10), and a cutting assembly (1) for cutting a film is also provided at the end of the trimming body (14).

2. The electrostatic film edge material cutting and collecting device according to claim 1, characterized in that: Two groups of rollers (7) are symmetrically distributed at the bottom of the moving frame (8), and the transverse moving mechanism (6) is located between the two groups of rollers (7).

3. The electrostatic film edge material cutting and collecting device according to claim 1, characterized in that: The lateral moving mechanism (6) comprises two support platforms (4), a screw rod (3) rotatably connected to the two support platforms (4), a moving seat (23) threadedly connected to the screw rod (3) and fixed to the bottom of the moving frame (8), and a motor (5) fixed to the support platform (4) and with its output end fixed to the screw rod (3).

4. The electrostatic film edge material cutting and collecting device according to claim 3, characterized in that: A guide rod (2) is fixedly connected between the two support platforms (4), and a guide seat (22) which is loosely matched with the guide rod (2) is fixedly connected to the bottom of the movable frame (8).

5. The electrostatic film edge material cutting and collecting device according to claim 1, characterized in that: The tensioning mechanism comprises two tensioning blocks (21) respectively connected to the two ends of the bottom cylinder (10); the tensioning blocks (21) are sleeved on the winding roller (12); a gap exists between the bottom cylinder (10) and the winding roller (12); external threaded columns (27) are provided at both ends of the bottom cylinder (10); the tensioning blocks (21) are provided with internal threaded columns cooperating with the external threaded columns (27); a conical platform (26) is provided inside the tensioning block (21); one end of the conical platform (26) is inserted into the gap; a plurality of notches (25) are circumferentially distributed on the conical platform (26); the bottom cylinder (10) is fixed to the winding roller (12) under the action of the conical platform (26).

6. The electrostatic film edge material cutting and collecting device according to claim 5, characterized in that: A plurality of rotating holes (24) are circumferentially distributed on the outer circumference of the tension block (21).

7. The electrostatic film edge material cutting and collecting device according to claim 5, characterized in that: The top of the movable frame (8) is arc-shaped, and a plurality of partitions (9) are provided on the top of the movable frame (8), and each of the bottom cylinders (10) is located between two of the partitions (9).

8. The electrostatic film edge material cutting and collecting device according to claim 1, characterized in that: The cutting assembly (1) comprises a square rod (19) fixedly connected to the end of the trimming body (14), a moving block (16) clearance-matched with the square rod (19), a cutting knife (18) fixedly connected to the moving block (16), and a moving handle (17) fixedly connected to the moving block (16).

9. The electrostatic film edge material cutting and collecting device according to claim 8, characterized in that: A spring (15) is sleeved on the square rod (19), one end of the spring (15) is fixedly connected to the trimming body (14), and the other end is fixedly connected to the end of the moving block (16).

10. The electrostatic film edge material cutting and collecting device according to claim 8, characterized in that: A limiting plate (20) is provided at the end of the square rod (19).