Shaping device for polyester gray fabric production
By setting up a water mist collection box in the shaping device for polyester grey fabric production and using a combination of connecting pipes and heat exchange pipes, the problem of poor recycling of high-temperature water mist in the existing device is solved, and the reuse of water resources and heat energy is realized, reducing resource waste.
Patent Information
- Application Number
- CN202421356581.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing shaping device for the production of polyester grey cloth has poor effect on the high-temperature water mist after spraying, resulting in waste of resources.
A shaping device for the production of polyester grey cloth is designed, including a water mist manufacturing machine, a water mist collection box and an air-drying box. High-temperature water mist is collected through the setting of the water mist collection box, and the reuse of water mist and hot air is realized through the coordination of the connecting pipe and the temperature change pipe.
Effectively collect and reuse high-temperature water mist and hot air, reducing resource waste and reducing the heat required for heating air from the hot air manufacturer.
Smart Images

Figure CN222557263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester grey cloth shaping, in particular to a shaping device for polyester grey cloth production. Background Art
[0002] In the process of fabric production and processing, fabric needs to be shaped. Shaping means improving the appearance and internal quality of fabric, improving the wearing performance of fabric, making fabric more perfect and adding value through physical, chemical, or physical and chemical methods. Among them, heat setting is often used, that is, spraying with high-temperature water mist and then drying with hot air to soften the fabric fibers, and pulling and shaping in the process.
[0003] The existing shaping device for producing polyester grey cloth has a poor effect of recovering the high-temperature water mist after being sprayed, thus causing a waste of resources. Therefore, it is necessary to design a shaping device for producing polyester grey cloth. Utility Model Content
[0004] Based on this, it is necessary to provide a shaping device for polyester grey cloth production in order to solve the above technical problems.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a shaping device for polyester grey cloth production, comprising a frame and cloth, the frame is rotatably connected with two front guide rollers and two rear guide rollers for squeezing the cloth, the frame is equipped with a water mist making machine, a water mist collecting box, and an air drying box, the water mist collecting box is provided with an opening for the cloth to pass through, the input end of the water mist making machine is equipped with a water storage tank, the output end of the water mist making machine is equipped with a plurality of water mist nozzles, the water mist nozzles are connected with the inside of the water mist collecting box, the bottom of the water mist collecting box is connected with the water storage tank through a collecting pipe, a valve is installed on the collecting pipe, a connecting pipe is installed on one side of the output end of the water mist collecting box, the connecting pipe is connected with the water storage tank, a temperature exchange pipe is installed in the connecting pipe, the input end of the temperature exchange pipe extends out of the connecting pipe, the output end of the temperature exchange pipe is connected with the air drying box, a hot air making machine is installed in the air drying box, an air outlet pipe is installed on the frame, and the output end of the hot air making machine is connected with the air outlet pipe.
[0006] Preferably, windshields are slidably connected to the upper and lower sides of the output end of the water mist collection box, and bolts are threadedly connected to the water mist collection box, and the bolts are rotatably connected to the windshield.
[0007] Preferably, the inner bottom of the water mist collection box is provided with an inclination angle.
[0008] Preferably, the temperature exchange tube is spiral-shaped.
[0009] Preferably, a plurality of baffles are installed in the water mist collection box, and the baffles are arranged in cooperation with the water mist nozzles.
[0010] Preferably, the baffle is trapezoidal, and the larger opening of the baffle faces the fabric.
[0011] Compared with the prior art, this technical solution has at least one of the following beneficial effects:
[0012] By setting up the water mist collection box, the high-temperature water mist sprayed by the water mist nozzle can be collected in the water mist collection box and reused after being attached to the fabric, thereby achieving the purpose of reusing water resources;
[0013] By coordinating the connecting pipe and the temperature exchange pipe, the hotter air in the water mist collection box and the water vapor sprayed on the cloth can be sucked away, and the outside air is heated by the temperature exchange pipe, so that the heat energy required for heating the air of the hot air making machine is reduced, thereby achieving the purpose of recycling the heat energy in the excess water vapor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front cross-sectional view of an embodiment of the utility model;
[0015] Figure 2 This is an internal stereogram of an embodiment of the utility model;
[0016] Figure 3 This is a side cross-sectional view of a connecting pipe of an embodiment of the utility model;
[0017] Figure 4 For an embodiment of the utility model Figure 1 Enlarged view of point A in the middle;
[0018] Figure 5 A side cross-sectional view of a water mist collection box according to an embodiment of the utility model;
[0019] In the figure, 1, frame; 2, front guide roller; 3, rear guide roller; 4, water mist generator; 5, water mist collecting box; 6, air drying box; 7, water storage tank; 8, water mist nozzle; 9, collecting pipe; 10, valve; 11, connecting pipe; 12, temperature exchange pipe; 13, hot air generator; 14, air outlet pipe; 15, wind shield; 16, bolts; 17, baffle; 101, cloth. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0021] See also Figures 1 to 5 The embodiment of the present application provides a shaping device for polyester grey cloth production, including a frame 1 and a cloth 101. The frame 1 is rotatably connected with two front guide rollers 2 and two rear guide rollers 3 for squeezing the cloth 101. The frame 1 is equipped with a water mist making machine 4, a water mist collecting box 5, and an air drying box 6. The water mist making machine 4 can be a thermal spray machine, a thermal fog machine, etc. in the prior art. The water mist collecting box 5 is provided with an opening for the cloth 101 to pass through. The input end of the water mist making machine 4 is equipped with a water storage tank 7. The water storage tank 7 is the prior art and is provided with a water inlet. When no water is added, the water storage tank 7 is in a sealed state. The output end of the water mist making machine 4 is equipped with a plurality of water mist nozzles 8. The water mist nozzle 8 is connected to the inside of the water mist collecting box 5. The bottom of the water mist collecting box 5 is connected to the water storage tank 7 through the collecting pipe 9. A valve 10 is installed on the collecting pipe 9. The valve 10 can be a solenoid valve. A connecting pipe 11 is installed on one side of the output end of the water mist collecting box 5. The connecting pipe 11 is connected to the water storage tank 7. A temperature exchange pipe 12 is installed in the connecting pipe 11. The input end of the temperature exchange pipe 12 extends out of the connecting pipe 11. The output end of the temperature exchange pipe 12 is connected to the air drying box 6. A hot air generator 13 is installed in the air drying box 6. The hot air generator 13 can be a hot air dryer in the prior art. An air outlet pipe 14 is installed on the frame 1. The output end of the hot air generator 13 is connected to the air outlet pipe 14.
[0022] In this embodiment, the cloth 101 passes through the water mist collection box 5 after being guided and conveyed by the front guide roller 2, and then passes through the air outlet pipe 14 for drying, and is guided to the subsequent process by the rear guide roller 3. When the water mist generator 4 starts to work, water is drawn out from the water storage tank 7, heated, and then sprayed out from the water mist nozzle 8 in the water mist collection box 5. Therefore, except for the high-temperature water mist attached to the surface of the cloth 101, other water mist can be confined in the water mist collection box 5, and condensed after contacting the inner wall of the water mist collection box 5. Therefore, the valve 10 can be opened at an appropriate time to collect the condensed water in the water storage tank 7 through the collection pipe 9. When the water mist generator 4 is working to draw water from the water storage tank 7, the water storage tank 7 is in a negative pressure state, so that when the cloth 101 is drawn out of the water, the water mist can be discharged from the water storage tank 7. A connecting pipe 11 is provided at the high-temperature water mist gathering point at the output end of the fog collection box 5. Due to the negative pressure, the connecting pipe 11 can absorb the high-temperature water mist into the water storage tank 7. When the high-temperature water mist travels in the connecting pipe 11, it will pass through the temperature exchange pipe 12 connected to the outside air and preheat the air in the temperature exchange pipe 12. The preheated air is then drawn into the air drying box 6 by the hot air generator 13, so that the heat required by the hot air generator 13 to heat the hot air discharged from the air outlet pipe 14 is reduced, thereby achieving the purpose of utilizing the excess heat of the high-temperature water mist.
[0023] In some embodiments, in order to further prevent the cloth 101 from bringing out high-temperature water mist from the upper opening of the water mist collection box 5 when passing through the water mist collection box 5, wind shields 15 are slidably connected to the upper and lower sides of the output end of the water mist collection box 5, and bolts 16 are threadedly connected to the water mist collection box 5, and the bolts 16 are rotatably connected to the wind shield 15. By rotating the bolts 16, the wind shield 15 is driven to descend, thereby adjusting the size of the upper opening of the water mist collection box 5.
[0024] In some embodiments, in order to facilitate the flow of condensed water in the water mist collection box 5, the bottom of the water mist collection box 5 is provided with an inclination.
[0025] In some embodiments, in order to further improve the efficiency of heat exchange between the temperature exchange tube 12 and the connecting tube 11, the temperature exchange tube 12 is configured to be spiral.
[0026] In some embodiments, in order to allow the high-temperature water mist sprayed by the water mist nozzle 8 to be sprayed evenly onto the cloth 101 , a plurality of baffles 17 are installed in the water mist collection box 5 , and the baffles 17 are arranged in cooperation with the water mist nozzle 8 .
[0027] In some embodiments, in order to further adjust the guiding effect of the baffle 17 on the water mist sprayed from the water mist nozzle 8, the baffle 17 is set to be trapezoidal, and the larger opening of the baffle 17 faces the cloth 101.
[0028] The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0029] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0032] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A shaping device for producing polyester grey fabric, comprising a frame (1) and a fabric (101), wherein two front guide rollers (2) and two rear guide rollers (3) for squeezing the fabric (101) are rotatably connected to the frame (1), characterized in that: The frame (1) is provided with a water mist generator (4), a water mist collection box (5), and an air drying box (6). The water mist collection box (5) is provided with an opening for the cloth (101) to pass through. The input end of the water mist generator (4) is provided with a water storage tank (7). The output end of the water mist generator (4) is provided with a plurality of water mist nozzles (8). The water mist nozzles (8) are connected to the inside of the water mist collection box (5). The bottom of the water mist collection box (5) is connected to the water storage tank (7) via a collection pipe (9). The collection pipe (9) is provided with a valve. (10), a connecting pipe (11) is installed on one side of the output end of the water mist collection box (5), the connecting pipe (11) is connected to the water storage tank (7), a temperature exchange pipe (12) is installed in the connecting pipe (11), the input end of the temperature exchange pipe (12) extends out of the connecting pipe (11), the output end of the temperature exchange pipe (12) is connected to the air drying box (6), a hot air generator (13) is installed in the air drying box (6), an air outlet pipe (14) is installed on the frame (1), and the output end of the hot air generator (13) is connected to the air outlet pipe (14).
2. The shaping device for producing polyester grey fabric according to claim 1, characterized in that: Wind shields (15) are slidably connected to the upper and lower sides of the output end of the water mist collection box (5), and bolts (16) are threadedly connected to the water mist collection box (5), and the bolts (16) are rotatably connected to the wind shields (15).
3. The shaping device for producing polyester grey fabric according to claim 1, characterized in that: The inner bottom of the water mist collection box (5) is provided with an inclination angle.
4. The shaping device for producing polyester grey fabric according to claim 1, characterized in that: The temperature exchange tube (12) is spiral-shaped.
5. The shaping device for producing polyester grey fabric according to claim 1, characterized in that: A plurality of baffles (17) are installed in the water mist collection box (5), and the baffles (17) are arranged in cooperation with the water mist nozzle (8).
6. The shaping device for producing polyester grey fabric according to claim 5, characterized in that: The baffle (17) is trapezoidal in shape, and the larger opening of the baffle (17) faces the cloth (101).