Hydraulic oil cylinder limit switch device of incinerator
By designing a hydraulic cylinder limit switch device that combines universal limit switch and mechanical structure, the problem of insufficient stability and reliability of the hydraulic cylinder stroke signal in the incinerator system in harsh environments is solved, and the safety and stability of the system are improved.
Patent Information
- Application Number
- CN202420384827.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The hydraulic cylinder stroke signal in the existing incinerator system is insufficient in stability and reliability under harsh environments, resulting in unstable system operation and safety.
A hydraulic cylinder limit switch device is designed, using a universal limit switch and a specially customized bracket. Through the mechanical structure of the slide rail and hook, the limit switch can work stably in high temperature and dirty environments.
It realizes stable stroke signal output of the incinerator hydraulic cylinder in harsh environments, improves the safety and stability of the system, and reduces the complexity and cost of the replacement of stroke switches.
Smart Images

Figure CN222560035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of incinerators, in particular to a hydraulic oil cylinder limit switch device of an incinerator. Background Art
[0002] In the incinerator system, the stability and accuracy of the hydraulic cylinder stroke signal is an issue that requires long-term consideration. The stable and reliable stroke feedback device of the hydraulic cylinder and the cylinder directly affects the safety and stability of the incinerator combustion system.
[0003] The domestic waste incinerator provided by China Patent No. 02111455.2 includes a hopper door, a reverse grate, a forward grate, a material layer adjustment, and a slag discharger. Each part has a different number of hydraulic cylinders. In actual combustion control, due to the harsh environment and the limited performance of existing switches in the market, the stroke signal of the hydraulic cylinder often has a bad point or does not move.
[0004] In the two-stage domestic waste incinerator with adjustable material layer provided by Chinese Patent No. 200610052844.6, the stroke signals of each hydraulic cylinder are often unreliable.
[0005] The existing travel sensors on the market are expensive and difficult to replace, and have low practicality in actual incinerator applications. For example, the service life of inductive proximity switches generally does not exceed three months in harsh industrial environments. Another example is the mechanical travel switch, which does not have a matching mounting bracket, so the work of accurately changing the position in a harsh environment is extremely complicated. The rope travel encoder is not recognized by the owner in actual applications due to its expensive price and the disadvantage that the wire hole is easy to get dust. In general, the travel switch is used in the actual control of the oil cylinder, so the accuracy of the switch signal directly affects the smooth performance and safety and reliability of the entire system.
[0006] This design uses a universal limit switch and customizes a bracket for it, which can facilitate the replacement of the limit switch position and ensure the accuracy and reliability of the signal at a very low price. Utility Model Content
[0007] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a hydraulic cylinder limit switch device for an incinerator, which comprehensively considers the use of the high temperature and dirty environment around the incinerator cylinder. All equipment is a mechanical structure, so that the hydraulic cylinder of the incinerator can stably output a stroke signal when moving in a harsh environment.
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A hydraulic cylinder limit switch device for an incinerator comprises a slide rail, a hook frame and a universal limit switch arranged along the length direction of the cylinder. Both ends of the slide rail are fixed to the cylinder body through fixing parts. An opening slot is arranged on the slide rail. The limit switch is installed in the opening slot through bottom screws and can move freely along the length of the opening slot. One end of the hook frame is installed on the cylinder moving part of the cylinder, and the other end thereof extends to the limit switch to indirectly trigger the induction signal of the limit switch through the displacement of the cylinder.
[0010] Preferably, the limit switch comprises at least two groups, the two groups of limit switches are arranged at both ends of the cylinder body, the two groups of limit switches are respectively used to respond to the advance and retreat of the cylinder, and an induction collision rod is arranged on the top of the limit switch.
[0011] Preferably, the hook frame is an L-shaped rod, the long rod end of which is fixed to the moving part of the cylinder through the hook frame base, and the short rod of which extends between the induction striker rods of the two groups of limit switches.
[0012] Preferably, the fixing member is a strap, which surrounds the cylinder body to fix the slide rail.
[0013] Preferably, the strap is provided with a movable buckle for adjusting the tightness of the strap.
[0014] Preferably, an isolation bracket is provided between the slide rail and the oil cylinder body to ensure that there is enough space between the slide rail and the oil cylinder body for the installation of the limit switch.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The device of the utility model comprehensively considers the use of the high temperature and dirty environment around the incinerator oil cylinder. All the equipment is a mechanical structure, so that the hydraulic oil cylinder of the incinerator can stably output the stroke signal when moving in a harsh environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of the hydraulic cylinder limit switch device of the incinerator.
[0018] Figure 2 This is a top view of the hydraulic cylinder limit switch device of the incinerator.
[0019] Figure 3 This is the front view of the hydraulic cylinder limit switch device of the incinerator.
[0020] Figure 4 This is a side view of the hydraulic cylinder limit switch device of the incinerator.
[0021] In the attached figure: 1-limit switch, 2-sensing impact rod, 3-isolating bracket, 4-slide rail, 5-hook frame, 6-moving part of the cylinder, 7-hook frame base, 8-cylinder body, 9-binding strap, 10-movable buckle. DETAILED DESCRIPTION
[0022] Embodiment 1: A preferred embodiment of the utility model provides a hydraulic cylinder limit switch device for an incinerator, comprising a slide rail 4, a hook frame 5 and a universal limit switch 1 arranged along the length direction of the cylinder. Both ends of the slide rail 4 are fixed to the cylinder body 8 by fixing parts. The slide rail 4 is provided with an open hole groove. The limit switch 1 is installed in the open hole groove by a bottom screw and can move freely along the length of the open hole groove. One end of the hook frame 5 is installed on the cylinder moving part 6 of the cylinder, and the other end thereof extends to the limit switch 1 to trigger the limit switch 1 through the extension stroke of the cylinder.
[0023] The limit switch 1 includes at least two groups, and the two groups of limit switches 1 are arranged at both ends of the cylinder body 8. The two groups of limit switches are used to respond to the advance and retreat of the cylinder respectively, and the top of the limit switch 1 is provided with a sensing rod 2. The hook frame 5 is an L-shaped rod, and its long rod end is fixed to the cylinder moving part 6 through the hook frame base 7, and its short rod extends between the sensing rods 2 of the two groups of limit switches 1.
[0024] This device comprehensively considers the use of high temperature and dirty environment around the incinerator cylinder. All equipment is a mechanical structure, so that the hydraulic cylinder of the incinerator can stably output the stroke signal when moving in a harsh environment.
[0025] Embodiment 2: A preferred embodiment of the utility model provides a hydraulic cylinder limit switch device for an incinerator, which differs from the above embodiment only in that: the fixing member is a strap 9, which surrounds the cylinder body 8 to fix the slide rail 4; and a movable buckle 10 is provided on the strap 9 for adjusting the tightness of the strap 9.
[0026] Embodiment 3: A preferred embodiment of the utility model provides a hydraulic cylinder limit switch device for an incinerator, which differs from the above-mentioned embodiment only in that an isolation bracket 3 is provided between the slide rail 4 and the cylinder body 8 to ensure that there is sufficient space between the slide rail 4 and the cylinder body 8 for the installation of the limit switch 1.
[0027] It should be noted that the above examples are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above examples, and there are many variations. All variations that can be directly derived or associated with the content disclosed by a person skilled in the art from the present invention should be considered as the protection scope of the present invention.
Claims
1. A hydraulic cylinder limit switch device for an incinerator, characterized in that: The invention comprises a slide rail (4), a hook frame (5) and a universal limit switch (1) arranged along the length direction of the oil cylinder. The two ends of the slide rail (4) are fixed to the oil cylinder body (8) through fixing parts. The slide rail (4) is provided with an opening slot. The limit switch (1) is installed in the opening slot through bottom screws and can move freely along the length of the opening slot. One end of the hook frame (5) is installed on the oil cylinder moving part (6) of the oil cylinder, and the other end thereof extends to the limit switch (1) so as to indirectly trigger the induction signal of the limit switch (1) through the displacement of the oil cylinder.
2. The hydraulic cylinder limit switch device of an incinerator according to claim 1, characterized in that: The limit switch (1) comprises at least two groups, the two groups of limit switches (1) are arranged at two ends of the cylinder body (8), and the top of the limit switch (1) is provided with an induction striker (2).
3. The hydraulic cylinder limit switch device of an incinerator according to claim 2, characterized in that: The hook frame (5) is an L-shaped rod, the long rod end of which is fixed to the movable part (6) of the oil cylinder through the hook frame base (7), and the short rod of which extends between the induction striker rods (2) of the two groups of limit switches (1).
4. The hydraulic cylinder limit switch device of an incinerator according to claim 1, characterized in that: The fixing member is a binding belt (9), which surrounds the cylinder body (8) to fix the slide rail (4).
5. The hydraulic cylinder limit switch device of an incinerator according to claim 4, characterized in that: The binding belt (9) is provided with a movable buckle (10) for adjusting the tightness of the binding belt (9).
6. The hydraulic cylinder limit switch device of an incinerator according to claim 1, characterized in that: An isolation bracket (3) is provided between the slide rail (4) and the oil cylinder body (8) to ensure that there is enough space between the slide rail (4) and the oil cylinder body (8) so as to facilitate the installation of the limit switch (1).
Citation Information
Patent Citations
Domestic refuse incinerator
CN1375656A
Two-section house refuse incinerator capable of regulating bed of material
CN1912464A