Optical vision surface defect detection device
By designing an optical visual surface defect detection device including a detection rack, a protective cover, a slider and a detection slide rail, the detection height of the optical detector is adjusted by using the combination of a movable link and a gear, the problem of difficulty in flexibly adjusting the detection position in the prior art is solved, and a high-precision and highly adaptable detection effect is achieved.
Patent Information
- Application Number
- CN202420662328.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-02
AI Technical Summary
When facing products of different shapes, sizes and surface characteristics, existing optical visual surface defect detection devices are difficult to flexibly adjust the detection position, resulting in low detection accuracy, poor adaptability and complex operation.
An optical visual surface defect detection device including a detection rack, a protective cover, a slider and a detection slide rail is designed. Through a combined connection between a movable link and a gear, the optical detector is driven to adjust the detection height and shorten the detection distance.
It realizes flexible inspection of products of different shapes, sizes and surface characteristics, improves detection accuracy and adaptability, and simplifies the operation process.
Smart Images

Figure CN222561542U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of visual inspection technology, and in particular to an optical visual surface defect inspection device. Background Art
[0002] With the rapid development of industrial manufacturing technology, optical products are widely used in various precision instruments and daily life. Minor defects on the optical surface often lead to a decline in optical performance and even affect the use of the entire product. In the manufacturing industry, surface defect detection is an important link in ensuring product quality. At present, there are a variety of optical visual surface defect detection devices on the market, most of which use fixed cameras and light source configurations to adapt to specific detection tasks. However, this fixed configuration method is difficult to flexibly adjust when facing products of different shapes, sizes and surface characteristics due to different surface detection positions. Therefore, its detection effect is often unsatisfactory, and there are problems such as low detection accuracy, poor adaptability, and complex operation.
[0003] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0004] In order to solve the problem that when a fixed configuration method is used for products of different shapes, sizes and surface characteristics, it is difficult to flexibly adjust the surface detection positions, so the detection effect is often unsatisfactory, and there are problems such as low detection accuracy, poor adaptability and complicated operation, the present application provides an optical visual surface defect detection device.
[0005] The optical visual surface defect detection device provided in this application adopts the following technical solution:
[0006] An optical visual surface defect detection device comprises a detection frame, an optical detector installed in the detection frame, a protective cover fixedly connected to the bottom of the detection frame, a slider fixed at the center of the top of the detection frame, a detection slide rail slidingly arranged in the slider, movable connecting rods symmetrically arranged inside the detection frame, and two ends of the movable connecting rods away from the detection frame extend into the protective cover and are fixed with a connecting seat.
[0007] Preferably, a motor is installed on the side wall of the detection frame, and the output end of the motor passes through the inner wall of the detection frame and is transmission-connected with a rotating shaft.
[0008] Preferably, gears are symmetrically fixed to the outside of the rotating shaft, and a plurality of tooth blocks meshing with the gears are equidistantly distributed on the surfaces of the two movable connecting rods.
[0009] Preferably, a mounting cavity is provided in the detection frame, a group of mounting parts are connected to the inner wall of the mounting cavity by screws, and a limiting sliding sleeve adapted to the movable connecting rod is fixed to the outside of the mounting parts.
[0010] Preferably, movable holes are symmetrically opened at the bottom of the detection frame, and the movable holes extend to the inside of the protective cover. The top ends of the two movable connecting rods are fixed with limiting blocks in an integrated structure.
[0011] Preferably, both sides of the outer wall of the connecting seat are threadedly connected with screw rods, one end of the screw rods extends out of the connecting seat and is movably connected with a clamping plate adapted to the optical detector.
[0012] In summary, this application includes the following beneficial technical effects:
[0013] The present application arranges a combination of an inspection frame, a protective cover, a slider and an inspection slide rail. By fixing the inspection slide rail and connecting the slider, the inspection frame can be set to a certain height, which makes it convenient and flexible to adjust the inspection position of the optical detector during the inspection process. The setting of the protective cover has a protective effect on the outside of the optical detector. The combination connection of the movable connecting rod and the gear can drive the optical detector to adjust the inspection height so that it is close to the surface of the product to be inspected, shortening the inspection distance and greatly improving the inspection performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view of an optical visual surface defect detection device according to an embodiment of the application.
[0015] Figure 2 It is a schematic diagram of the internal structure of the detection frame of the application embodiment.
[0016] Figure 3 It is a schematic diagram of the structure of the connecting socket of the application embodiment.
[0017] Explanation of the accompanying drawings: 1. Detection frame; 2. Protective cover; 3. Motor; 4. Slider; 5. Detection slide rail; 6. Mounting cavity; 7. Mounting piece; 8. Limiting sleeve; 9. Movable connecting rod; 10. Rotating shaft; 11. Gear; 12. Movable hole; 13. Gear block; 14. Limiting block; 15. Connecting seat; 16. Screw; 17. Clamp; 18. Optical detector. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-3 This application is described in further detail.
[0019] The present application embodiment discloses an optical visual surface defect detection device. Figure 1-Figure 2, including a detection frame 1, an optical detector 18 installed in the detection frame 1, the optical detector 18 is a device that uses optical principles to detect the properties, characteristics or states of an object, and can use optical sensors and related technologies to obtain information about the object being tested by measuring the characteristics of light, and can detect defects on the surface of the product. A protective cover 2 is fixedly connected to the bottom of the detection frame 1, and the protective cover 2 is set on the outside of the optical detector 18 to protect it. An installation cavity 6 is opened in the detection frame 1, and a group of mounting parts 7 are connected to the inner wall of the installation cavity 6 by screws. An adaptive limit sleeve 8 is fixed to the outside of the mounting part 7, and an adaptive movable link 9 is provided inside the limit sleeve 8.
[0020] A motor 3 is installed on the side wall of the detection frame 1. The output end of the motor 3 passes through the inner wall of the detection frame 1 and is connected to the rotating shaft 10. A gear 11 is symmetrically fixed to the outside of the rotating shaft 10. The surface of the movable connecting rod 9 is evenly distributed with a number of tooth blocks 13 meshing with the gear 11. Therefore, when the rotating shaft 10 drives the gear 11 to rotate, it can mesh with the tooth block 13, and then the movable connecting rod 9 can be pushed to slide up and down in the limiting sleeve 8. Since the top ends of the two movable connecting rods 9 are both integrally structured and fixed with the limiting blocks 14, they have a limiting effect.
[0021] Since the bottom of the detection frame 1 is symmetrically provided with movable holes 12, the movable holes 12 extend into the interior of the protective cover 2, and the ends of the two movable connecting rods 9 away from the detection frame 1 extend into the protective cover 2 and are fixed with connecting seats 15, the connecting seats 15 can be driven to change in height accordingly as the movable connecting rods 9 slide up and down.
[0022] like Figure 3 As shown, screws 16 are threadedly connected to both sides of the outer wall of the connecting seat 15, one end of the screw 16 extends to the outside of the connecting seat 15 and is movably connected to a clamping plate 17 adapted to the optical detector 18. The clamping space between the clamping plate 17 and the connecting seat 15 can be adjusted by adjusting the screw 16, so as to facilitate the installation and fixation of the optical detector 18.
[0023] In addition, a slider 4 is fixed at the center of the top of the detection frame 1, and a detection slide rail 5 is slidably arranged in the slider 4. The detection slide rail 5 can be fixed in advance, so that the detection frame 1 can be set up on the surface of the product for detection.
[0024] The implementation principle of an optical visual surface defect detection device in the embodiment of the present application is as follows: when in use, the detection slide rail 5 is fixed to a certain height in advance and can be used in conjunction with an external support frame. The detection frame 1 can be set up on the upper part of the product through the connection of the slider 4. During the detection process, the slider 4 is pushed to move horizontally outside the detection slide rail 5, so that the detection position can be continuously adjusted according to needs. The motor 3 can also drive the rotating shaft 10 to drive the gear 11 to move forward and reverse in the installation cavity 6 and engage with the tooth block 13, thereby driving the movable connecting rod 9 to generate corresponding up and down reciprocating motion, and the limiting sliding sleeve 8 can well support the movable connecting rod 9 while positioning it. When the movable connecting rod 9 moves downward, the connecting seat 15 can be pushed to slide out downward, and the internal optical detector 18 can be pushed to extend to the outside of the protective cover 2, so that the optical detector 18 is closer to the surface of the product to be detected, which shortens the detection distance, improves the detection effect, and facilitates the rapid detection of defects on the product surface.
[0025] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0026] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0027] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0028] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An optical visual surface defect detection device, comprising a detection frame (1), an optical detector (18) installed in the detection frame (1), characterized in that: The bottom of the detection frame (1) is fixedly connected to a protective cover (2), a slider (4) is fixed at the center of the top of the detection frame (1), a detection slide rail (5) is slidably arranged inside the slider (4), and movable connecting rods (9) are symmetrically arranged inside the detection frame (1), and the ends of the two movable connecting rods (9) away from the detection frame (1) extend into the protective cover (2) and are fixed with a connecting seat (15).
2. The optical visual surface defect detection device according to claim 1, characterized in that: A motor (3) is installed on the side wall of the detection frame (1); the output end of the motor (3) passes through the inner wall of the detection frame (1) and is transmission-connected to a rotating shaft (10).
3. The optical visual surface defect detection device according to claim 2, characterized in that: A gear (11) is symmetrically fixed to the outside of the rotating shaft (10), and a plurality of tooth blocks (13) meshing with the gear (11) are equidistantly distributed on the surfaces of the two movable connecting rods (9).
4. The optical visual surface defect detection device according to claim 1, characterized in that: The detection frame (1) is provided with a mounting cavity (6), the inner wall of the mounting cavity (6) is connected to a group of mounting parts (7) by screws, and the outside of the mounting parts (7) is fixed with a limiting sliding sleeve (8) adapted to the movable connecting rod (9).
5. The optical visual surface defect detection device according to claim 1, characterized in that: The bottom of the detection frame (1) is symmetrically provided with movable holes (12), the movable holes (12) extending into the interior of the protective cover (2), and the top ends of the two movable connecting rods (9) are both integrally structured with fixed limit blocks (14).
6. The optical visual surface defect detection device according to claim 1, characterized in that: Screw rods (16) are threadedly connected to both sides of the outer wall of the connection seat (15), and one end of the screw rod (16) extends outside the connection seat (15) and is movably connected to a clamping plate (17) adapted to the optical detector (18).