Sleeving mechanism and jacketing machine applying same
By designing a casing mechanism containing elastic mounting, the problems of inefficiency and damage of wire sockets during inductive molding are solved, and automated casing operations are realized, reducing wire damage and improving efficiency.
Patent Information
- Application Number
- CN202420893792.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the prior art, the insulating pipe socket processing of the coil extension wire during inductive molding relies on manual labor, resulting in inefficient and prone to damage fragile wires.
A casing mechanism is designed, including a machine, a conveying assembly, a casing assembly and a heat seal assembly. The conveying assembly is used to move the animal material, and the casing assembly has an elastically moving mounting piece, which is used to apply relative force and buffer the material and casing during the socket operation to avoid excessive impact.
Through an automated casing mechanism, damage to the wire is slowed down or avoided, and the efficiency and accuracy of casing operations are improved.
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Figure CN222562445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of inductance, in particular to a bushing mechanism and a bushing machine using the same. Background Art
[0002] As we all know, during the molding process of the inductor, the extended wire part of the coil needs to be sleeved with insulating tubes to improve its insulation performance. At present, the sleeve operation of the wire is mainly done manually, which is not only inefficient, but also easy to damage the fragile wire during sleeve connection. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a sleeve mechanism that can reduce or avoid damage to wire materials.
[0004] The utility model also provides a casing machine with the casing mechanism.
[0005] According to the first aspect of the present invention, the sleeve mechanism includes: a machine, a conveying assembly, a sleeve assembly and a heat sealing assembly; the conveying assembly is arranged on the machine, and the conveying assembly is used to drive the material to move relative to the machine; the sleeve assembly is arranged on the machine, and the conveying assembly can convey the material to the sleeve assembly; the sleeve assembly has an elastically movable mounting part, the mounting part can drive the material and the sleeve to be installed with each other, and the mounting part can rebound in the opposite direction when the sleeve moves forward and contacts with the material; the heat sealing assembly is arranged on the machine and is used to heat between the sleeve and the wire.
[0006] The sleeve mechanism according to the embodiment of the utility model has at least the following beneficial effects: after the conveying component drives the material to move relative to the machine, the material can be conveyed to the sleeve component. Afterwards, the sleeve component can perform a sleeve connection operation on the material. During the sleeve connection operation, the mounting member will apply relative force to the material and the sleeve, so that the two are installed on each other. In addition, when the material and the sleeve are installed on each other, since the mounting member can perform elastic movement, the mounting member can perform relative buffering between the sleeve and the material through its elastic movement, thereby avoiding the problem of excessive impact between the sleeve and the material when they are installed on each other, thereby effectively achieving the problem of reducing or avoiding damage to the two when they are installed on each other.
[0007] According to some embodiments of the utility model, the conveying assembly includes a loading conveyor belt, a conveying track and a unloading conveyor belt, the conveying track is movably equipped with a carrier plate, and the carrier plate reciprocates between the loading conveyor belt and the unloading conveyor belt; the loading conveyor belt and the unloading conveyor belt are both provided with transport parts for driving the movement of materials.
[0008] According to some embodiments of the utility model, the transport member is a vacuum suction cup, and an in-place detection switch is provided at the end of the loading conveyor belt and / or the unloading conveyor belt, and the in-place detection switch is electrically connected to the vacuum suction cup.
[0009] According to some embodiments of the utility model, the sleeve assembly includes a pushing wheel group, and a cutting knife for cutting the sleeve is movably arranged on the side of the pushing wheel group; the machine is provided with a transfer structure, and the transfer structure is docked with the pushing wheel group and is used to drive the material and the sleeve to move relative to each other.
[0010] According to some embodiments of the utility model, the transfer structure includes a rotating seat rotatably arranged on the machine platform, and the mounting piece is movably mounted on the rotating seat and rotates with it; a transport clamp is arranged on the machine platform, and the transport clamp and the pushing wheel group are respectively located on both sides of the rotating seat, and the mounting piece can be docked with the transport clamp, and the transport clamp is used for relative positioning and transportation of the wire.
[0011] According to some embodiments of the utility model, a sliding seat and a cable management seat are slidably arranged on the rotating seat, the sliding seat is connected to the mounting member and can drive it to move relative to the cable management seat, and a sliding cylinder for driving the sliding seat to move is arranged on the machine platform; the transport fixture can drive the material to pass through the cable management seat and dock with the mounting member.
[0012] According to some embodiments of the present utility model, a buffer spring is provided between the mounting member and the cable management seat, and the buffer spring can drive elastic movement between the mounting member and the sliding seat.
[0013] According to some embodiments of the utility model, a positioning member is provided on the machine platform, and the positioning member can move into the rotating seat and position the rotating position of the rotating seat.
[0014] According to some embodiments of the present invention, the heat sealing assembly includes a blowing member arranged beside the sleeve assembly, and the blowing member can spray hot air to the material.
[0015] A casing machine according to an embodiment of the second aspect of the utility model comprises a casing mechanism according to an embodiment of the first aspect of the utility model.
[0016] The casing machine according to the embodiment of the utility model has at least the following beneficial effects: after the conveying component drives the material to move relative to the machine, the material can be conveyed to the casing component. Afterwards, the casing component can perform a casing operation on the material. During the casing operation, the mounting member will apply relative force to the material and the casing, so that the two are installed on each other. In addition, when the material and the casing are installed on each other, since the mounting member can perform elastic movement, the mounting member can perform relative buffering between the casing and the material through its elastic movement, thereby avoiding the problem of excessive impact between the casing and the material when they are installed on each other, thereby effectively achieving the problem of reducing or avoiding damage to the two when they are installed on each other.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 A schematic diagram of a sleeve mechanism according to an embodiment of the utility model;
[0020] Figure 2 for Figure 1 A schematic diagram of a delivery assembly of a cannula mechanism is shown;
[0021] Figure 3 for Figure 1 A schematic diagram of a sleeve assembly of the sleeve mechanism is shown;
[0022] Figure 4 for Figure 1 A schematic diagram of a push wheel assembly of a casing mechanism is shown;
[0023] Figure 5 for Figure 1 A schematic diagram of a rotating seat of a sleeve mechanism is shown;
[0024] Figure 6 for Figure 1 A schematic diagram of the mounting components of the sleeve mechanism is shown.
[0025] Reference numerals: machine 100;
[0026] Conveying assembly 200; feeding conveyor belt 210; in-position detection switch 215; conveying track 230; carrier plate 235; transporting member 250; unloading conveyor belt 270; reversing cylinder 275; visual detection position 290;
[0027] Heat sealing assembly 300;
[0028] Sleeve assembly 400; rotating seat 410; positioning hole 415; sliding seat 420; sliding cylinder 425; pushing wheel group 430; cutting knife 440; mounting member 450; positioning member 460; handling fixture 470; cable management seat 480; transfer structure 490; DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0030] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0033] Reference Figure 1A sleeve mechanism includes: a machine 100, a conveying assembly 200, a sleeve assembly 400 and a heat sealing assembly 300; the conveying assembly 200 is arranged on the machine 100, and the conveying assembly 200 is used to drive the material to move relative to the machine 100; the sleeve assembly 400 is arranged on the machine 100, and the conveying assembly 200 can convey the material to the sleeve assembly 400; the sleeve assembly 400 has an elastically movable mounting member 450, and the mounting member 450 can drive the material and the sleeve to be installed with each other, and the mounting member 450 can rebound in the reverse direction when the sleeve moves forward and contacts with the material; the heat sealing assembly 300 is arranged on the machine 100 and is used to heat between the sleeve and the wire. After the conveying assembly 200 drives the material to move relative to the machine 100, the material can be conveyed to the sleeve assembly 400. After that, the sleeve assembly 400 can perform sleeve connection operation on the material. During the sleeve connection process, the mounting member 450 will exert relative force on the material and the sleeve, so that the two are installed with each other. In addition, when the material and the sleeve are installed with each other, since the mounting member 450 can perform elastic movement, the mounting member 450 can perform relative buffering between the sleeve and the material through its elastic movement, thereby avoiding the problem of excessive impact between the sleeve and the material when they are installed with each other, thereby effectively reducing or avoiding the problem of damage between the two when they are installed with each other.
[0034] In certain embodiments, reference Figure 2 The conveying assembly 200 includes a loading conveyor belt 210, a conveying track 230 and a discharging conveyor belt 270. The conveying track 230 is movably equipped with a carrier plate 235, and the carrier plate 235 reciprocates between the loading conveyor belt 210 and the discharging conveyor belt 270. The loading conveyor belt 210 and the discharging conveyor belt 270 are both provided with a transporting member 250 for driving the movement of the material. After the loading conveyor belt 210 drives the material to enter the carrier plate 235 on the conveying track 230 on the machine 100, the conveying track 230 can transport the material to the sleeve assembly 400, and drive the material to move to the discharging conveyor belt 270 after the sleeve connection operation is completed, and the discharging conveyor belt 270 drives the material to leave the machine 100. In this way, the automatic movement of the material can be achieved, and the automation degree of the overall operation can be improved, thereby effectively improving the transportation efficiency of the operation process.
[0035] Specifically, a reversing cylinder 275 is provided at the unloading conveyor belt 270, and the conveying track 230 includes two conveying sections in opposite directions. When the carrier plate 235 drives the material to move to the unloading conveyor belt 270, the transport member 250 can drive the material to move to the unloading conveyor belt 270, so that the material leaves the machine 100. At this time, the reversing cylinder 275 can push the carrier plate 235, so that the carrier plate 235 leaves the conveying section in the direction of the unloading conveyor belt 270 and moves to the conveying section in the direction of the loading conveyor belt 210, so as to facilitate the reflux of the carrier plate 235 and reuse it.
[0036] Furthermore, a visual inspection position 290 is provided at the unloading conveyor belt, and a visual inspection camera can perform visual inspection on the material to be unloaded at this position, so as to distinguish whether the material is qualified or not, thereby improving the yield rate of the final product.
[0037] In certain embodiments, reference Figure 2 The transporting member 250 is a vacuum suction cup, and an in-place detection switch 215 is provided at the end of the loading conveyor belt 210 and / or the unloading conveyor belt 270, and the in-place detection switch 215 is electrically connected to the vacuum suction cup. The in-place detection switch 215 can detect whether the material is in place at the end of the loading conveyor belt 210, and control the timing of the transporting member 250 moving to the loading conveyor belt 210 by judging whether it is in place. The vacuum suction cup can absorb the material by negative pressure adsorption and drive the material to move, thereby completing the material handling operation.
[0038] Specifically, a two-axis displacement platform is provided on the machine platform 100 , and the vacuum suction cup is installed on the two-axis displacement platform and can drive the material to move.
[0039] In certain embodiments, reference Figure 4 The sleeve assembly 400 includes a push wheel group 430, and a cutting knife 440 for cutting the sleeve is movably arranged beside the push wheel group 430; the machine 100 is provided with a transfer structure 490, which is docked with the push wheel group 430 and is used to drive the material and the sleeve to move relative to each other. When the push wheel group 430 is in operation, it can drive the sleeve to move onto the machine 100 so as to perform a sleeve operation therewith. After the sleeve and the material move into place, the transfer structure 490 and the push wheel group 430 can work together to make the sleeve move relative to the material, and the sleeve can be cut by the cutting knife 440, so as to smoothly complete the action of sleeve-to-material sleeve, and then smoothly complete the sleeve operation.
[0040] Specifically, the transfer structure 490 is used to drive the material and the sleeve to align, and the push wheel group 430 drives the sleeve to be sleeved on the outer periphery of the material after accurate alignment. Of course, the push wheel group 430 can also position the sleeve, and the transfer structure 490 drives the material to move and extend into the sleeve. The specific implementation method can be adjusted accordingly according to actual needs and is not limited here.
[0041] In certain embodiments, reference Figure 3 The transfer structure 490 includes a rotating seat 410 rotatably arranged on the machine 100, and a mounting member 450 is movably mounted on the rotating seat 410 and rotates with it; a transport fixture 470 is arranged on the machine 100, and the transport fixture 470 and the pushing wheel group 430 are respectively located on both sides of the rotating seat 410, and the mounting member 450 can dock with the transport fixture 470, and the transport fixture 470 is used to relatively position and transport the wire. After the transport fixture 470 drives the material to move and docks with the mounting member 450, the mounting member 450 can clamp and fix the material. Subsequently, the rotating seat 410 rotates, and the mounting member 450 drives the material to move to dock with the pushing wheel group 430, so as to achieve the alignment effect between the material and the sleeve, and then facilitate the subsequent sleeve connection operation between the material and the sleeve.
[0042] Specifically, the transporting fixture 470 is installed on the electric cylinder on the machine platform 100 , and can perform material transport operations by driving the electric cylinder after clamping the wire.
[0043] In certain embodiments, reference Figure 6 The sliding seat 420 and the cable management seat 480 are slidably arranged on the rotating seat 410. The sliding seat 420 is connected to the mounting member 450 and can drive it to move relative to the cable management seat 480. The machine 100 is provided with a sliding cylinder 425 for driving the sliding seat 420 to move; the handling fixture 470 can drive the material to pass through the cable management seat 480 and dock with the mounting member 450. After the sliding cylinder 425 is started, it can drive the sliding seat 420 to move, thereby driving the mounting member 450 and the material to move through the sliding seat 420, thereby facilitating the positioning between the wire and the sleeve, or returning the material to the handling fixture 470 after the sleeve connection operation. When the mounting member 450 is driven by the sliding seat 420, the material will be displaced relative to the cable management seat 480, and the cable management seat 480 can shape the material during this process, so that the material can be sleeved with the sleeve in a state that tends to be straight, thereby effectively improving the success rate of the sleeve operation and reducing the possible damage to the material during the sleeve process.
[0044] Specifically, the cable management seat 480 has a through hole, the radial size of the through hole is similar to the radial size of the material, and the material is inserted into the through hole. Therefore, when the material moves relative to the cable management seat 480, the material will be subjected to the force exerted by the inner wall of the through hole, thereby smoothly completing the shaping operation of the wire.
[0045] In certain embodiments, reference Figure 5 A buffer spring is provided between the mounting member 450 and the cable management seat 480, and the buffer spring can drive the elastic movement between the mounting member 450 and the sliding seat 420. When the mounting member 450 drives the material and the sleeve to contact each other, if the sleeve and the material collide due to inaccurate alignment, the impact force of the collision will drive the material to move in the opposite direction. The elastic connection of the buffer spring to the mounting member 450 not only enables the reverse movement, but also can alleviate the impact force on the material in the process, thereby effectively reducing the loss of the material caused by the impact due to problems such as inaccurate alignment.
[0046] In certain embodiments, reference Figure 5 The machine 100 is provided with a positioning member 460, which can move into the rotating seat 410 and position the rotating position of the rotating seat 410. The positioning member 460 can position and fix the rotating seat 410 after the rotating seat 410 rotates, thereby effectively preventing the rotating seat 410 from accidentally moving during the sleeve operation, thereby effectively improving the stability of the sleeve operation and reducing the possibility of damage to the material.
[0047] Specifically, a positioning hole 415 is provided on the rotating seat 410 , and the positioning member 460 can move and extend into the positioning hole 415 , and the rotating seat 410 is positioned through the exposed portion of the positioning member 460 , thereby achieving the effect of positioning and fixing the rotating seat 410 .
[0048] In certain embodiments, reference Figure 3 The heat sealing assembly 300 includes a blowing member disposed beside the sleeve assembly 400, which can spray hot air to the material. After the blowing member is activated, hot air can be applied to the material after the sleeve connection is completed, so that the sleeve can be partially melted and welded with the material, thereby smoothly achieving the effect of relatively fixing the material and the sleeve.
[0049] Specifically, the blower is a spray pipe extending to the conveying track 230, and the spray pipe is connected to a fan and an electric heating component, so that the hot air blown by the fan can accurately heat the material and the sleeve through the spray pipe.
[0050] The second aspect of the utility model provides an embodiment of a sleeve machine, including the above-mentioned sleeve mechanism. After the conveying component drives the material to move relative to the machine, the material can be conveyed to the sleeve component. Afterwards, the sleeve component can perform a sleeve connection operation on the material. During the sleeve connection operation, the mounting member will apply relative force to the material and the sleeve, so that the two are installed on each other. In addition, when the material and the sleeve are installed on each other, since the mounting member can perform elastic movement, the mounting member can perform relative buffering between the sleeve and the material through its elastic movement, thereby avoiding the problem of excessive impact between the sleeve and the material when they are installed on each other, thereby effectively achieving the problem of reducing or avoiding damage to the two when they are installed on each other.
[0051] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0052] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A sleeve mechanism, characterized in that: include: Machine (100); A conveying assembly (200) is arranged on the machine platform (100), and the conveying assembly (200) is used to drive the material to move relative to the machine platform (100); A sleeve assembly (400) is arranged on the machine platform (100), and the conveying assembly (200) is capable of conveying materials to the sleeve assembly (400); the sleeve assembly (400) has an elastically movable mounting member (450), and the mounting member (450) is capable of driving the material and the sleeve to be mounted on each other, and the mounting member (450) is capable of rebounding in the reverse direction when the sleeve moves forward and contacts the material; The heat sealing component (300) is arranged on the machine (100) and is used to heat the space between the sleeve and the wire.
2. The sleeve mechanism according to claim 1, characterized in that: The conveying assembly (200) comprises a loading conveyor belt (210), a conveying track (230) and a unloading conveyor belt (270); the conveying track (230) is movably mounted with a carrier plate (235); the carrier plate (235) reciprocates between the loading conveyor belt (210) and the unloading conveyor belt (270); and the loading conveyor belt (210) and the unloading conveyor belt (270) are both provided with a transporting member (250) for driving the movement of materials.
3. The sleeve mechanism according to claim 2, characterized in that: The transporting member (250) is a vacuum suction cup, and an in-place detection switch (215) is provided at the end of the loading conveyor belt (210) and / or the unloading conveyor belt (270), and the in-place detection switch (215) is electrically connected to the vacuum suction cup.
4. The sleeve mechanism according to claim 1, characterized in that: The sleeve assembly (400) comprises a pushing wheel group (430), and a cutting knife (440) for cutting the sleeve is movably arranged on the side of the pushing wheel group (430); the machine (100) is provided with a transfer structure (490), and the transfer structure (490) is connected to the pushing wheel group (430) and is used to drive the material and the sleeve to move relative to each other.
5. The sleeve mechanism according to claim 4, characterized in that: The transfer structure (490) includes a rotating seat (410) rotatably arranged on the machine (100), and the mounting member (450) is movably mounted on the rotating seat (410) and rotates with it; a transport clamp (470) is arranged on the machine (100), and the transport clamp (470) and the pushing wheel group (430) are respectively located on both sides of the rotating seat (410), and the mounting member (450) can be docked with the transport clamp (470), and the transport clamp (470) is used for relative positioning and transportation of wires.
6. The sleeve mechanism according to claim 5, characterized in that: A sliding seat (420) and a cable management seat (480) are slidably arranged on the rotating seat (410); the sliding seat (420) is connected to the mounting member (450) and can drive it to move relative to the cable management seat (480); a sliding cylinder (425) is arranged on the machine (100) for driving the sliding seat (420) to move; the transport fixture (470) can drive the material to pass through the cable management seat (480) and dock with the mounting member (450).
7. The sleeve mechanism according to claim 6, characterized in that: A buffer spring is provided between the mounting member (450) and the cable management seat (480), and the buffer spring can drive elastic movement between the mounting member (450) and the sliding seat (420).
8. The sleeve mechanism according to claim 5, characterized in that: A positioning member (460) is provided on the machine platform (100), and the positioning member (460) can move into the rotating seat (410) and position the rotating position of the rotating seat (410).
9. The sleeve mechanism according to claim 1, characterized in that: The heat sealing component (300) comprises a blowing member arranged beside the sleeve component (400), and the blowing member is capable of spraying hot air onto the material.
10. A casing machine, characterized in that: The invention comprises the sleeve mechanism as described in any one of claims 1 to 9.