Processing device for microwave puffed cheese products

By using a combined structure of a conveyor belt and a spatula in the processing device of microwave puffed cheese products, the problem of cheese products adhering to the conveyor belt during microwave puffing is solved, and the uniform heating of cheese products and better puffing effect during processing is achieved.

CN222564935UActive Publication Date: 2025-03-07DONGTAI HENGHEFENG FOOD CO LTD
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Patent Information

Application Number
CN202420566938.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-07
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

During the microwave puffing process of cheese products, the surface of cheese products may become sticky and easily adhere to the surface of the conveyor belt, resulting in uneven heating of cheese products during processing, affecting the puffing effect.

Method used

A processing device for microwave puffed cheese products is designed, using a combined structure of a conveyor belt and a blade. The adhered cheese products are removed when parallel to the conveyor belt by a blade, and the cheese products are flipped by a rotating roller to make it more even when heated.

Benefits of technology

Effectively prevent cheese products from sticking to the conveyor belt, ensuring that cheese products are heated evenly during processing, and improving the puffing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of food processing, and particularly relates to a processing device for microwave puffed cheese products, which comprises a base. A microwave puffing tunnel is fixedly mounted at the upper part of the base, a microwave emitter is fixedly mounted at the top in the microwave puffing tunnel, conveying rollers are arranged in the two ends of the base, the two ends of each conveying roller are rotationally mounted at the two ends of the base through bearings, and the conveying rollers rotate through a conveying belt in a matched manner; a rotating roller is arranged above the center of the conveying belt, the two ends of the rotating roller are rotationally installed on the two sides of the microwave puffing tunnel through bearings, one side of the rotating roller penetrates through the side wall of the microwave puffing tunnel and is fixedly provided with a rotating gear, and one side of the rotating roller is fixedly provided with a scraper knife; a baffle is arranged at the fixed end of the scraper knife and fixedly installed on the same side of the rotating roller. The scraper knife is driven by the rotating roller to do semicircular rotation intermittently, and cheese products on the conveying belt are shoveled and overturned, so that the cheese products are heated more uniformly.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a processing device for microwave puffed cheese products. Background Art

[0002] Cheese products are rich in nutritional value, containing a large amount of nutrients such as protein, fat, vitamins and minerals. Among them, the content of calcium and protein is relatively high, which plays an important role in bone health and growth and development.

[0003] The working principle of the microwave puffing cheese product processing device is that when the material enters the microwave puffing device, it is heated by microwaves, and the moisture inside the material evaporates rapidly and forms steam. As the steam accumulates, the pressure inside the material gradually increases. When the pressure reaches a certain value, the organizational structure of the material is puffed by the pressure.

[0004] During the microwave puffing process of cheese products, the surface of the cheese products may become sticky and easily adhere to the surface of the conveyor belt, resulting in uneven heating of the cheese products during processing, affecting the puffing effect; therefore, a processing device for microwave puffed cheese products is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of the prior art, the surface of the cheese product may become sticky during the microwave puffing process of the cheese product, and it is easy to adhere to the surface of the conveyor belt, resulting in uneven heating of the cheese product during the processing, affecting the puffing effect. The utility model proposes a processing device for microwave puffed cheese products.

[0006] The utility model adopts the technical scheme to solve the technical problem as follows: a processing device for microwave puffed cheese products described in the utility model comprises a base; a microwave puffing tunnel is fixedly installed on the upper part of the base, a microwave launcher is fixedly installed on the top of the microwave puffing tunnel, a feeding port and a discharging port are respectively opened at two ends of the bottom of the microwave puffing tunnel, conveying rollers are arranged inside both ends of the base, both ends of the conveying rollers are rotatably installed at both ends of the base through bearings, one end of the conveying roller passes through the base and is fixedly installed with a transmission wheel, the conveying roller rotates in cooperation with a conveyor belt, a rotating roller is arranged above the center of the conveyor belt, both ends of the rotating roller are rotatably installed on both sides of the microwave puffing tunnel through bearings, and one side passes through the side wall of the microwave puffing tunnel and is fixedly installed with a rotating gear, a scraper is fixedly installed on one side of the rotating roller, a baffle is arranged on the fixed end of the scraper and is fixedly installed on the same side of the rotating roller, a rotating shaft is rotatably installed at the bottom of the base, a rotating wheel is fixedly installed on one end of the rotating shaft, and a semi-gear is fixedly installed on the other end, the scraper is driven by the rotating roller to intermittently rotate in a semicircle, the cheese product on the conveyor belt is scraped and turned over, so that the cheese product is more evenly heated.

[0007] Preferably, a motor is fixedly installed on one side of the base feed end, the front end of the motor rotating shaft is fixedly connected to one end of the conveying roller, the driving wheel and the rotating wheel rotate in coordination through a belt, and the conveying roller is driven by the motor to rotate the conveyor belt to feed the cheese products.

[0008] Preferably, when the scraper rotates to be parallel to the conveyor belt, the blade is tangent to the surface of the conveyor belt. When the scraper is parallel to the conveyor belt, the scraper blade will scrape off the cheese products adhering to the conveyor belt.

[0009] Preferably, a sliding sleeve is fixedly mounted on one side of the base, a rack is slidably mounted on one side of the upper inner portion of the sliding sleeve, a slide plate is fixedly mounted on the lower end of the rack, and the slide plate drives the rack to slide up and down in the sliding sleeve.

[0010] Preferably, the rotating gear is rotatably arranged inside the sliding sleeve, the teeth on the rotating gear are meshed with the teeth on the rack, and the sliding of the rack drives the gear to rotate.

[0011] Preferably, a slide plate is fixedly mounted on the lower end of the rack, a through hole is formed in the slide plate, and tooth grooves are formed on the inner walls on both sides of the through hole. The half gear is rotatably arranged in the through hole of the slide plate, and the teeth on the half gear are meshed with the tooth grooves in the through hole. The rotation of the half gear drives the slide plate to slide back and forth up and down in the sliding sleeve.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model starts the motor to drive the conveyor roller to rotate, the conveyor roller drives the conveyor belt to rotate, and the microwave transmitter is started to intermittently feed the cheese product at the feeding port of the microwave puffing tunnel, so that the cheese product forms a gap on the conveyor belt. At the same time, the conveyor roller drives the transmission wheel to rotate, the transmission wheel drives the rotating wheel to rotate through the belt action, the rotating wheel drives the rotating shaft to rotate, the rotating shaft drives the rack to slide up and down in the sliding sleeve through the half gear and the slide plate, the rack drives the rotating gear to make an intermittent cyclic reciprocating half-circle rotation, the rotating gear drives the rotating roller to make an intermittent cyclic reciprocating rotation, and when the conveyor belt is When the cheese products are transported to the front section of the scraper, the scraper is parallel to the conveyor belt, and the scraper will scrape off the cheese products that adhere to the conveyor belt due to heating. Then the rotating roller rotates through the baffle to flip the cheese products and place them on the conveyor belt on the other side, and continue to transport them for puffing processing. The structural design realizes the function of preventing the cheese products from adhering to the conveyor belt, and solves the problem that the surface of the cheese products may become sticky and easily adhere to the surface of the conveyor belt during the microwave puffing of the cheese products, resulting in uneven heating of the cheese products during the processing, affecting the puffing effect, thereby improving the puffing effect of the cheese products. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a schematic diagram of the structure of the feeding end of the processing device;

[0016] Figure 2 It is a schematic diagram of the structure of the discharging end of the processing device;

[0017] Figure 3 It is a schematic diagram of the transmission connection structure of the rotating roller;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the processing device;

[0019] Figure 5 This is a schematic diagram of the rotating roller installation structure.

[0020] In the figure: 1. base; 2. microwave puffing tunnel; 3. microwave transmitter; 4. conveyor roller; 5. conveyor belt; 6. motor; 7. transmission wheel; 8. belt; 9. rotating wheel; 10. rotating roller; 11. scraper; 12. baffle; 13. rotating gear; 14. sliding sleeve; 15. rack; 16. slide plate; 17. half gear; 18. rotating shaft. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5As shown, a processing device for microwave puffed cheese products comprises a base 1; a microwave puffing tunnel 2 is fixedly installed on the upper part of the base 1, a microwave emitter 3 is fixedly installed on the top of the microwave puffing tunnel 2, a feed inlet and a discharge outlet are respectively provided at both ends of the bottom of the microwave puffing tunnel 2, a conveying roller 4 is arranged inside both ends of the base 1, both ends of the conveying roller 4 are rotatably installed at both ends of the base 1 through bearings, one end of the conveying roller 4 passes through the base 1 and is fixedly installed with a transmission wheel 7, the conveying roller 4 is rotated in cooperation with a conveyor belt 5, and the conveyor belt 5 A rotating roller 10 is arranged at the upper center, and both ends of the rotating roller 10 are rotatably mounted on both sides of the microwave puffing tunnel 2 through bearings, and a rotating gear 13 is fixedly mounted on one side of the microwave puffing tunnel 2 through the side wall, and a scraper 11 is fixedly mounted on one side of the rotating roller 10, and a baffle 12 is arranged on the fixed end of the scraper 11 and is fixedly mounted on the same side of the rotating roller 10, and a rotating shaft 18 is rotatably mounted on the bottom of the base 1, and a rotating wheel 9 is fixedly mounted on one end of the rotating shaft 18, and a half gear 17 is fixedly mounted on the other end; when working, during the microwave puffing process of the cheese product, the milk The surface of the cheese product may become sticky and easily adhere to the surface of the conveyor belt, resulting in uneven heating of the cheese product during processing, affecting the puffing effect. When using the processing device, the motor 6 is started to drive the conveyor roller 4 to rotate, and the conveyor roller 4 drives the conveyor belt 5 to rotate. The microwave transmitter 3 is started to intermittently feed the cheese product at the feed port of the microwave puffing tunnel 2, so that the cheese product forms a gap on the conveyor belt 5. At the same time, the conveyor roller 4 drives the transmission wheel 7 to rotate, and the transmission wheel 7 drives the rotating wheel 9 to rotate through the belt 8, and the rotating wheel 9 drives the rotating shaft 18 The rotating shaft 18 drives the rack 15 to slide up and down in the sliding sleeve 14 through the half gear 17 and the slide plate 16. The rack 15 drives the rotating gear 13 to make an intermittent reciprocating half-circle rotation. The rotating gear 13 drives the rotating roller 10 to make an intermittent reciprocating rotation. When the conveyor belt 5 transports the cheese product to the front section of the scraper 11, the scraper 11 is parallel to the conveyor belt 5. The scraper 11 scrapes off the cheese product adhered to the conveyor belt 5 due to heating, and then the rotating roller 10 rotates through the baffle 12 to flip the cheese product and place it on the other side of the conveyor belt 5 for further transportation and expansion processing.

[0023] A motor 6 is fixedly installed on one side of the feed end of the base 1, and the front end of the rotating shaft of the motor 6 is fixedly connected to one end of the conveying roller 4, and the transmission wheel 7 and the rotating wheel 9 rotate in coordination through a belt 8; during operation, when the processing device is used, the motor 6 is started, and the motor 6 drives the conveying roller 4 to rotate, and the conveying roller 4 drives the transmission wheel 7 to rotate under the action of the conveyor belt 5, and the transmission wheel 7 drives the rotating wheel 9 to rotate through the belt 8.

[0024] When the scraper 11 rotates to be parallel to the conveyor belt 5, the blade is tangent to the surface of the conveyor belt 5; during operation, when the processing device is used, the rotating roller 10 rotates, driving the scraper 11 to rotate, and when the scraper 11 rotates to be parallel to the conveyor belt 5, there is a certain period of pause, and the conveyor belt 5 continues to move forward, and the scraper 11 scrapes the upper surface of the conveyor belt 5.

[0025] A sliding sleeve 14 is fixedly installed on one side of the base 1, a rack 15 is slidably arranged on one side of the upper part of the sliding sleeve 14, and a slide plate 16 is fixedly installed on the lower end of the rack 15; when working, when the processing device is used, the slide plate 16 slides up and down to drive the rack 15 to slide up and down in the sliding sleeve 14.

[0026] The rotating gear 13 is rotatably arranged inside the sliding sleeve 14, and the teeth on the rotating gear 13 are meshed with the teeth on the rack 15; when working, when the processing device is used, when the rack 15 slides up and down in the sliding sleeve 14, the teeth on the rack 15 push the rotating gear 13 to reciprocate.

[0027] A slide plate 16 is fixedly mounted at the lower end of the rack 15, and a through hole is opened in the slide plate 16, and tooth grooves are opened on the inner walls on both sides of the through hole. The half gear 17 is rotatably arranged in the through hole of the slide plate 16, and the teeth on the half gear 17 are meshed with the tooth grooves in the through hole; when working, when the processing device is used, the rotating shaft 18 drives the half gear 17 to rotate, and the half gear 17 pushes the slide plate 16 to slide up and down intermittently through the tooth grooves in the slide plate 16.

[0028] Working principle: during the microwave puffing process of cheese products, the surface of the cheese products may become sticky and easily adhere to the surface of the conveyor belt, resulting in uneven heating of the cheese products during processing, affecting the puffing effect. When using the processing device, start the motor 6 to drive the conveyor roller 4 to rotate, the conveyor roller 4 drives the conveyor belt 5 to rotate, start the microwave transmitter 3, and intermittently feed the cheese products at the feed port of the microwave puffing tunnel 2, so that the cheese products form intervals on the conveyor belt 5. At the same time, the conveyor roller 4 drives the transmission wheel 7 to rotate, the transmission wheel 7 drives the rotating wheel 9 to rotate through the belt 8, and the rotating wheel 9 drives the rotating shaft 1 8 rotates, the rotating shaft 18 drives the rack 15 to slide up and down in the sliding sleeve 14 through the half gear 17 and the slide plate 16, the rack 15 drives the rotating gear 13 to make an intermittent cyclic reciprocating half-circle rotation, the rotating gear 13 drives the rotating roller 10 to make an intermittent cyclic reciprocating rotation, when the conveyor belt 5 transports the cheese product to the front section of the scraper 11, the scraper 11 is parallel to the conveyor belt 5, the scraper 11 scrapes off the cheese product adhered to the conveyor belt 5 due to heating, and then the rotating roller 10 rotates through the baffle 12 to turn the cheese product over and place it on the other side of the conveyor belt 5, and continue to transport it for puffing processing. After processing, the finished product is discharged through the discharge port.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A processing device for microwave puffed cheese products, characterized in that: The invention comprises a base (1); a microwave puffing tunnel (2) is fixedly installed on the upper part of the base (1); a microwave emitter (3) is fixedly installed on the top of the microwave puffing tunnel (2); a feed inlet and a discharge outlet are respectively provided at the two ends of the bottom of the microwave puffing tunnel (2); a conveying roller (4) is arranged inside both ends of the base (1); both ends of the conveying roller (4) are rotatably installed at both ends of the base (1) through bearings; one end of the conveying roller (4) passes through the base (1) and is fixedly installed with a transmission wheel (7); the conveying roller (4) rotates in cooperation with a conveying belt (5); the conveying belt (5) A rotating roller (10) is arranged at the upper center, and both ends of the rotating roller (10) are rotatably mounted on both sides of the microwave puffing tunnel (2) through bearings, and a rotating gear (13) is fixedly mounted on one side of the rotating roller (10) and passes through the side wall of the microwave puffing tunnel (2). A scraper (11) is fixedly mounted on one side of the rotating roller (10), and a baffle (12) is arranged at the fixed end of the scraper (11) and fixedly mounted on the same side of the rotating roller (10). A rotating shaft (18) is rotatably mounted on the bottom of the base (1), and a rotating wheel (9) is fixedly mounted on one end of the rotating shaft (18), and a half gear (17) is fixedly mounted on the other end.

2. The processing device for microwave puffed cheese products according to claim 1, characterized in that: A motor (6) is fixedly mounted on one side of the feed end of the base (1); the front end of the rotating shaft of the motor (6) is fixedly connected to one end of the conveying roller (4); and the driving wheel (7) and the rotating wheel (9) rotate in coordination via a belt (8).

3. The processing device for microwave puffed cheese products according to claim 1, characterized in that: When the scraper (11) rotates to be parallel to the conveyor belt (5), the blade is tangent to the surface of the conveyor belt (5).

4. The processing device for microwave puffed cheese products according to claim 1, characterized in that: A sliding sleeve (14) is fixedly mounted on one side of the base (1), a rack (15) is slidably mounted on one side of the upper inner portion of the sliding sleeve (14), and a slide plate (16) is fixedly mounted on the lower end of the rack (15).

5. The microwave puffed cheese product processing device according to claim 4, characterized in that: The rotating gear (13) is rotatably arranged inside the sliding sleeve (14), and the teeth on the rotating gear (13) are meshed with the tooth grooves on the rack (15).

6. The microwave puffed cheese product processing device according to claim 4, characterized in that: A slide plate (16) is fixedly mounted at the lower end of the rack (15), a through hole is formed in the slide plate (16), tooth grooves are formed on the inner walls on both sides of the through hole, the half gear (17) is rotatably arranged in the through hole of the slide plate (16), and the teeth on the half gear (17) are meshed with the tooth grooves in the through hole.