Device for cleaning sludge on water surface of sedimentation tank

By designing a sludge cleaning device on the water surface of the sedimentation tank with a high-pressure nozzle and an adjustable nozzle direction, the problems of reducing sedimentation effect and hazards of harmful substances caused by sludge floating in the sedimentation tank are solved, and the effect of effectively cleaning the sludge and ensuring water quality is achieved.

CN222566905UActive Publication Date: 2025-03-07XIANGSHUI RUIQI SAW IND CO LTD
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Patent Information

Application Number
CN202421226306.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the use of the sedimentation tank, the sludge floats on the water surface, resulting in pipeline blockage, reduced sedimentation effect and insufficient water quality to meet the standards. At the same time, the floating sludge may contain harmful substances, endangering the health of the staff.

Method used

Design a device including a mounting frame, axle bush, a rotary shaft, a fixing frame, a nozzle, a lifting plate and a slide rod. The rotary shaft is driven by a motor to rotate, and the shaft sleeve and a nozzle are rotated. The spraying is sprayed with high-pressure water or high-pressure air nozzles to flush out the sludge on the water surface, and the direction of the nozzle is adjusted through the slide rod and a fixing frame to adapt to the sludge at different locations.

Benefits of technology

Effectively clean the sludge on the water surface of the sedimentation tank, prevent pipeline blockage and reduced sedimentation effect, ensure that the effluent water quality complies with national environmental protection standards, and at the same time reduce the harm of harmful substances to staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The water surface sludge cleaning device comprises a mounting frame, a shaft sleeve is rotationally connected in the mounting frame, a rotating shaft is rotationally connected in the shaft sleeve, a fixing frame is fixedly connected outside the shaft sleeve, and a spray head is rotationally connected to one side, far away from the shaft sleeve, in the fixing frame. Belongs to the technical field of cleaning devices. According to the water surface sludge cleaning device for the sedimentation tank, when sludge floating on the water surface of the sedimentation tank needs to be cleaned, a high-pressure water pump or a high-pressure air pump is started, and high-pressure water or high-pressure air is conveyed to a spray head through a first pipeline and a second pipeline and is sprayed out, so that the sludge floating on the water surface is dispersed by the high-pressure water or the high-pressure air; the motor is controlled to rotate reversely, the motor drives the rotating shaft to rotate, the rotating shaft drives the shaft sleeve to rotate through the clamping block and the clamping groove which are clamped, and the shaft sleeve finally drives the spray head to rotate through the fixing frame, so that the sludge floating at each position of the water surface of the sedimentation tank can be dispersed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, and more specifically to a device for cleaning sludge on the water surface of a sedimentation tank. Background Art

[0002] A sedimentation tank is a structure that uses sedimentation to remove suspended matter from water. It is a water purifier that uses the natural sedimentation or coagulation sedimentation of water to remove suspended matter from water. Sedimentation tanks are divided into horizontal sedimentation tanks and vertical sedimentation tanks according to the direction of water flow. The sedimentation effect is determined by the flow rate of water in the sedimentation tank and the residence time of water in the tank.

[0003] After a long period of use, some sludge will float on the surface of the sedimentation tank. This floating sludge will block the pipes and reduce the effective volume of the sedimentation tank itself, thereby reducing the sedimentation effect of the sedimentation tank, and ultimately causing the effluent water quality to fail to meet national environmental protection standards. At the same time, this floating sludge may contain harmful substances such as E. coli. If it enters the body of on-site staff, it will be harmful to the health of the staff. Therefore, we provide a sedimentation tank water surface sludge cleaning device. Utility Model Content

[0004] The purpose of the utility model is to provide a sedimentation tank surface sludge cleaning device to solve the problems raised in the above background technology:

[0005] After a long period of use, some sludge will float on the water surface of the sedimentation tank. This floating sludge will block the pipes and reduce the effective volume of the sedimentation tank itself, thereby reducing the sedimentation effect of the sedimentation tank, and ultimately causing the effluent water quality to fail to meet national environmental protection standards. At the same time, this floating sludge may contain harmful substances such as E. coli, which will endanger the health of on-site staff if it enters the body of on-site staff.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The sludge cleaning device of the water surface of a sedimentation tank comprises a mounting frame, the mounting frame is rotatably connected to a shaft sleeve, the shaft sleeve is rotatably connected to a rotating shaft, the shaft sleeve is fixedly connected to a fixing frame outside, the fixing frame is provided with three, and the fixing frame is symmetrically distributed on the outside of the shaft sleeve, the inner side of the fixing frame away from the shaft sleeve is rotatably connected to a spray head, the inner side of the fixing frame close to the shaft sleeve is slidably connected to a lifting plate outside the lifting plate, the lifting plate is fixedly connected to a fixing frame, the fixing frame is slidably connected to a sliding rod inside the fixing frame, and when the lifting plate drives the fixing frame to move up and down, the fixing frame and the sliding rod drive the spray head to swing up and down, so as to adjust the direction of the spray head spraying high-pressure water or high-pressure gas, the sliding rod is fixedly connected to the spray head, the outer sleeve of the rotating shaft is provided with a movable ring, the movable ring is fixedly connected to the lifting plate, the movable ring is slidably connected to the rotating shaft, the inner side of the rotating shaft is provided with a sliding groove, the inner side of the sliding groove is slidably connected to a sliding block, and the sliding block is fixedly connected to the movable ring.

[0008] Preferably, a mounting groove is provided inside the rotating shaft, a clamping block is rotatably connected inside the mounting groove, a spring is arranged between the clamping block and the mounting groove, a clamping groove is provided inside the sleeve, the clamping groove and the clamping block are used together, the clamping block and the clamping groove play the role of ratchet pawl, when the rotating shaft rotates forward, the rotating shaft rotates alone, when the rotating shaft rotates reversely, the rotating shaft drives the sleeve to rotate together through the clamping block and the clamping groove.

[0009] Preferably, limiting grooves are provided on corresponding two side edges of the lifting plate, the limiting grooves are internally slidably connected to limiting blocks, the limiting blocks are fixedly connected to the fixing frame, and the lifting plate is limited by the limiting grooves and the limiting blocks.

[0010] Preferably, a motor is fixedly connected to the bottom of the mounting frame, a first gear is fixedly connected to the output end of the motor, a second gear is fixedly connected to the outside of the rotating shaft, the second gear is meshingly connected to the first gear, and the motor starts to drive the first gear to rotate, and the first gear drives the rotating shaft to rotate through the second gear.

[0011] Preferably, a first pipeline is provided inside the rotating shaft, and the rotating shaft is a hollow structure. The first pipeline passes through the rotating shaft and extends to the bottom. The first pipeline and the nozzle are connected by a second pipeline. The user can connect the first pipeline with a high-pressure water pump or a high-pressure air pump as needed. The high-pressure water or high-pressure air sprayed by the nozzle directly disperses the sludge floating on the water surface of the sedimentation tank. A second pipeline is provided between the first pipeline and the nozzle, one end of the second pipeline is connected to the first pipeline, and the other end of the second pipeline is connected to the nozzle.

[0012] Preferably, the slide groove is a wave-shaped structure. When the rotating shaft rotates, the slide groove with the wave-shaped structure will squeeze the slider inside the movable ring through the inner wall, so that the rotating shaft drives the movable ring to move reciprocatingly up and down.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1) When the sedimentation tank water surface sludge cleaning device is in use and it is necessary to clean the sludge floating on the water surface of the sedimentation tank, the high-pressure water pump or high-pressure air pump is started, and the high-pressure water or high-pressure air is transported to the nozzle through the first pipeline and the second pipeline and sprayed out, so that the high-pressure water or high-pressure air can disperse the sludge floating on the water surface to ensure that the sludge can be normally settled. The motor is controlled to reverse, and the motor drives the rotating shaft to rotate. The rotating shaft drives the shaft sleeve to rotate through the engaged block and the slot, and the shaft sleeve finally drives the nozzle to rotate through the fixed frame, so that the sludge floating at various positions on the water surface of the sedimentation tank can be dispersed.

[0015] 2) When the sedimentation tank surface sludge cleaning device is in use and the inner wall of the sedimentation tank needs to be flushed, the motor is first controlled to rotate forward. At this time, the motor will only drive the rotating shaft to rotate. When the rotating shaft rotates, it will squeeze the slider inside the movable ring through the wavy structure of the slide groove, so that the rotating shaft drives the movable ring to move up and down reciprocatingly. During the process, the movable ring drives the fixed frame to move up and down through the lifting plate, and the fixed frame then squeezes the slide rod. Since the nozzle can rotate on the fixed frame, the fixed frame will drive the nozzle to swing up and down through the slide rod when it moves up and down, thereby changing the direction of the nozzle, so that the user can control the direction of the nozzle. When the nozzle is adjusted to face the inner wall of the sedimentation tank, the high-pressure water can be controlled to flush the inner wall of the sedimentation tank. In conjunction with the waterway, the inner wall of the canal around the sedimentation tank can also be flushed to disperse the floating foam generated by the water flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the second pipeline of the utility model;

[0018] Figure 3 It is a cross-sectional schematic diagram of the rotating shaft of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the slideway of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the slider of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the limiting groove of the utility model.

[0022] Explanation of the numbers in the figure: 1. Mounting frame; 2. Bushing; 3. Rotating shaft; 4. Fixed frame; 5. Nozzle; 6. Lifting plate; 7. Fixed frame; 8. Sliding rod; 9. Movable ring; 10. Sliding groove; 11. Sliding block; 12. Mounting groove; 13. Block; 14. Spring; 15. Slot; 16. Limiting groove; 17. Limiting block; 18. Motor; 19. First gear; 20. Second gear; 21. First pipeline; 22. Second pipeline. DETAILED DESCRIPTION

[0023] After a long period of use, some sludge will float on the water surface of the sedimentation tank. This floating sludge will block the pipes and reduce the effective volume of the sedimentation tank itself, thereby reducing the sedimentation effect of the sedimentation tank, and ultimately causing the effluent quality to fail to meet national environmental protection standards. At the same time, this floating sludge may contain harmful substances such as E. coli. If it enters the body of on-site staff, it will harm the health of the staff. The following solution can be used to solve this problem.

[0024] See also Figures 1 to 6 A device for cleaning sludge on the surface of a sedimentation tank comprises a mounting frame 1, wherein the mounting frame 1 is rotatably connected to a shaft sleeve 2, wherein the shaft sleeve 2 is rotatably connected to a rotating shaft 3, wherein the shaft sleeve 2 is externally fixedly connected to a fixing frame 4, wherein three fixing frames 4 are provided and symmetrically distributed on the outside of the shaft sleeve 2, wherein a nozzle 5 is rotatably connected to the side of the fixing frame 4 away from the shaft sleeve 2, wherein a lifting plate 6 is slidably connected to the side of the fixing frame 4 close to the shaft sleeve 2, wherein the lifting plate 6 is externally fixedly connected to a fixing frame 7, wherein the fixing frame 7 is internally slidably connected to a sliding rod 8, wherein the lifting plate 6 drives the fixing frame 7 to move upward and downward. When the fixed frame 7 moves up and down, the nozzle 5 will be driven to swing up and down through the fixed frame 7 and the sliding rod 8, so as to adjust the direction of the nozzle 5 spraying high-pressure water or high-pressure gas. The sliding rod 8 is fixedly connected to the nozzle 5. A movable ring 9 is sleeved on the outside of the rotating shaft 3. The movable ring 9 is fixedly connected to the lifting plate 6. The movable ring 9 is slidably connected to the rotating shaft 3. A sliding groove 10 is provided inside the rotating shaft 3. A slider 11 is slidably connected inside the sliding groove 10. The slider 11 is fixedly connected to the movable ring 9. When the rotating shaft 3 rotates, the movable ring 9 is driven to move back and forth up and down through the sliding groove 10 and the slider 11.

[0025] A mounting groove 12 is provided inside the rotating shaft 3, and a clamping block 13 is rotatably connected inside the mounting groove 12. A spring 14 is provided between the clamping block 13 and the mounting groove 12. A clamping groove 15 is provided inside the sleeve 2, and the clamping groove 15 is used in conjunction with the clamping block 13. The elastic force of the spring 14 makes the clamping block 13 always engage with the clamping groove 15. When the rotating shaft 3 rotates forward, the rotating shaft 3 rotates alone. When the rotating shaft 3 rotates reversely, the rotating shaft 3 drives the sleeve 2 to rotate together through the clamping block 13 and the clamping groove 15. The clamping block 13 and the clamping groove 15 play the role of a ratchet pawl.

[0026] Limiting grooves 16 are provided on the corresponding two side edges of the lifting plate 6, and the limiting grooves 16 are internally slidably connected to limiting blocks 17, and the limiting blocks 17 are fixedly connected to the fixing frame 4. The lifting plate 6 is limited by the limiting grooves 16 and the limiting blocks 17 so that the lifting plate 6 can only move up and down.

[0027] A motor 18 is fixedly connected to the bottom of the mounting frame 1, a first gear 19 is fixedly connected to the output end of the motor 18, a second gear 20 is fixedly connected to the outside of the rotating shaft 3, the second gear 20 is meshed with the first gear 19, and the motor 18 starts to drive the first gear 19 to rotate, and the first gear 19 drives the rotating shaft 3 to rotate through the second gear 20.

[0028] A first pipeline 21 is arranged inside the rotating shaft 3. The rotating shaft 3 is a hollow structure. The first pipeline 21 passes through the rotating shaft 3 and extends to the bottom. The first pipeline 21 and the nozzle 5 are connected by a second pipeline 22. The user can connect the first pipeline 21 with a high-pressure water pump or a high-pressure air pump as needed, and transport the high-pressure water or high-pressure air to the nozzle 5 and spray it out through the first pipeline 21 and the second pipeline 22. The sprayed high-pressure water or high-pressure air directly disperses the sludge floating on the water surface of the sedimentation tank. A second pipeline 22 is arranged between the first pipeline 21 and the nozzle 5. One end of the second pipeline 22 is connected to the first pipeline 21, and the other end of the second pipeline 22 is connected to the nozzle 5.

[0029] The slide groove 10 is a wave-shaped structure. When the shaft 3 rotates, the slide groove 10 with the wave-shaped structure will squeeze the slider 11 inside the movable ring 9 through the inner wall, so that the shaft 3 drives the movable ring 9 to move up and down reciprocatingly.

[0030] The use steps of the utility model are as follows: when the device for cleaning the sludge on the water surface of the sedimentation tank is in use, the device is installed as a whole on the waterway above the sedimentation tank through the mounting frame 1, and the first pipeline 21 is connected with the high-pressure water pump or the high-pressure air pump as needed. When it is necessary to clean the sludge floating on the water surface of the sedimentation tank, the high-pressure water pump or the high-pressure air pump is started, and the high-pressure water or high-pressure air is transported to the nozzle 5 through the first pipeline 21 and the second pipeline 22 and sprayed out, so that the high-pressure water or high-pressure air can disperse the sludge floating on the water surface to ensure that the sludge can be normally settled. The motor 18 is controlled to reverse, and the motor 18 drives the rotating shaft 3 to rotate. The rotating shaft 3 drives the shaft sleeve 2 to rotate through the engaged clamping block 13 and the clamping groove 15. The shaft sleeve 2 finally drives the nozzle 5 to rotate through the fixing frame 4, so that the sludge floating at various positions on the water surface of the sedimentation tank can be dispersed. When the inner wall of the sedimentation tank is to be flushed, the user can control the motor 18 to rotate forward. At this time, the motor 18 will only drive the rotating shaft 3 to rotate. When the rotating shaft 3 rotates, it will squeeze the slider 11 inside the movable ring 9 through the wavy structure of the slide groove 10, so that the rotating shaft 3 drives the movable ring 9 to move up and down reciprocatingly. During the process, the movable ring 9 drives the fixed frame 7 to move up and down through the lifting plate 6, and the fixed frame 7 then squeezes the slide bar 8. Since the nozzle 5 can rotate on the fixed frame 4, the fixed frame 7 will drive the nozzle 5 to swing up and down through the slide bar 8 when it moves up and down, thereby changing the direction of the nozzle 5, so that the user can control the direction of the nozzle 5. When the nozzle 5 is adjusted to face the inner wall of the sedimentation tank, the high-pressure water can be controlled to flush the inner wall of the sedimentation tank. In conjunction with the waterway, the inner wall of the canal around the sedimentation tank can also be flushed to disperse the floating foam generated by the water flow.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for cleaning sludge on the surface of a sedimentation tank, comprising a mounting frame (1), characterized in that: The interior of the mounting frame (1) is rotatably connected to a shaft sleeve (2), the interior of the shaft sleeve (2) is rotatably connected to a rotating shaft (3), the exterior of the shaft sleeve (2) is fixedly connected to a fixing frame (4), the interior of the fixing frame (4) away from the shaft sleeve (2) is rotatably connected to a nozzle (5), the interior of the fixing frame (4) close to the shaft sleeve (2) is slidably connected to a lifting plate (6), the exterior of the lifting plate (6) is fixedly connected to a fixing frame (7), the interior of the fixing frame (7) is slidably connected to a sliding rod (8), the sliding rod (8) is fixedly connected to the nozzle (5), the exterior of the rotating shaft (3) is sleeved with a movable ring (9), the movable ring (9) is fixedly connected to the lifting plate (6), the movable ring (9) is slidably connected to the rotating shaft (3), a sliding groove (10) is provided inside the rotating shaft (3), a sliding block (11) is slidably connected inside the sliding groove (10), and the sliding block (11) is fixedly connected to the movable ring (9).

2. A sedimentation tank surface sludge cleaning device according to claim 1, characterized in that: The rotating shaft (3) is provided with a mounting groove (12) inside, a clamping block (13) is rotatably connected inside the mounting groove (12), a spring (14) is provided between the clamping block (13) and the mounting groove (12), and the shaft sleeve (2) is provided with a clamping groove (15) inside, the clamping groove (15) and the clamping block (13) are used in conjunction with each other.

3. A sedimentation tank surface sludge cleaning device according to claim 1, characterized in that: The corresponding two side edges of the lifting plate (6) are provided with limiting grooves (16), the interior of the limiting grooves (16) is slidably connected to limiting blocks (17), and the limiting blocks (17) are fixedly connected to the fixing frame (4).

4. A sedimentation tank surface sludge cleaning device according to claim 1, characterized in that: The bottom of the mounting frame (1) is fixedly connected to a motor (18), the output end of the motor (18) is fixedly connected to a first gear (19), the outside of the rotating shaft (3) is fixedly connected to a second gear (20), and the second gear (20) is meshingly connected to the first gear (19).

5. A sedimentation tank surface sludge cleaning device according to claim 1, characterized in that: A first pipeline (21) is arranged inside the rotating shaft (3); a second pipeline (22) is arranged between the first pipeline (21) and the nozzle (5); one end of the second pipeline (22) is connected to the first pipeline (21); and the other end of the second pipeline (22) is connected to the nozzle (5).

6. A sedimentation tank surface sludge cleaning device according to claim 1, characterized in that: The slide groove (10) is a wave-shaped structure.