Reaction kettle for preparing zinc plating additive

By designing a mixing shaft and scraper cleaning assembly that can be expanded and closed, the problems of small stirring range and difficult to clean up the inner wall dirt in the existing reactor are solved, achieving more uniform stirring and more thorough cleaning.

CN222567736UActive Publication Date: 2025-03-07HONGZHENG (FUJIAN) CHEM CO LTD
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Patent Information

Application Number
CN202420488095.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-07
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

In the existing reactor for preparation of galvanized additives, the agitator covers a small range, resulting in uneven mixing of reactants, and dirt is easily left on the inner wall of the reactor, making it difficult to clean.

Method used

A reactor for preparation of galvanized additives is designed, using a stirring shaft that can be expanded and closed. The stirring range is changed through the cooperation of the cross slider and the bidirectional threaded rod, and a scraper is provided on the side wall of the stirring shaft. With the support of the reset spring, the scraper can be bonded to the inner wall of the reactor and cleaned.

Benefits of technology

The agitation range is expanded to avoid uneven mixing of reactants. At the same time, the cleaning process of the inner wall of the reactor is simplified through the design of the scraper and dirt remains.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a reaction kettle for preparing a galvanization additive, which comprises a reaction kettle main body, a stirring assembly is arranged in the reaction kettle main body, the stirring assembly comprises a rotating shaft, one end of the rotating shaft is rotatably connected to the inner wall of the reaction kettle main body, and the other end of the rotating shaft is rotatably connected to the reaction kettle main body. The other end of the rotating shaft penetrates through and is rotatably connected to the top of the reaction kettle main body, two groups of symmetrically arranged sliding grooves are formed in the side wall of the rotating shaft, two groups of symmetrically arranged cross-shaped sliding blocks are slidably connected to the inner walls of the sliding grooves, and supporting rods are hinged to the side walls of the two groups of cross-shaped sliding blocks; and the same stirring shaft is hinged to the end parts of the two groups of supporting rods. According to the utility model, by rotating the brake wheel, one ends of the two groups of support rods are close to or far away from each other, and the other ends of the two groups of support rods drive the stirring shaft to unfold or fold, so that the stirring range is changed, and the condition that reactants in partial areas are not uniformly mixed is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle for preparing zinc plating additives. Background Art

[0002] Galvanizing is an anti-corrosion method that prevents corrosion by forming a protective layer of zinc on the metal surface. In the preparation process of galvanizing additives, a reactor can be used for reaction mixing. In order to ensure the progress of the reaction, produce the desired reaction products, and maintain the uniformity and efficiency of the reaction, it is necessary to control the reaction conditions such as temperature, pressure and stirring speed. The most direct method is to increase the stirring speed. A higher stirring speed can more effectively mix the reactants and increase the contact between them, thereby promoting more reactions.

[0003] In the prior art, for example, publication number CN218834334U discloses a reactor for preparing zinc plating additives. The reactor drives a stirring rod to rotate through a driving motor, and can quickly stir the solution. Then, through the coordinated arrangement of a filter box, a mounting frame, a heavy metal adsorption layer, an organic adsorption layer, an activated carbon filler layer, and a drain port, the heavy metals and impurities in the solution can be quickly and effectively filtered, thereby avoiding the use of other filtering devices, shortening the processing time, improving the preparation efficiency, and ensuring the quality of the additive.

[0004] During use of the above-mentioned reactor, the agitator can cover a small range inside the reaction container, which is prone to local dead zones, resulting in uneven mixing of reactants in some areas. In addition, after use, reactants and other dirt remain on the inner wall of the reactor, which is not easy to clean. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a reactor for preparing zinc plating additives, aiming to improve the problems in the prior art that the agitator covers a small range, the reactants are unevenly mixed in some areas, and the reactants and other dirt remain on the inner wall of the reactor after use, which is difficult to clean.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reactor for preparing galvanizing additives, comprising a reactor body, a stirring assembly is arranged inside the reactor body, the stirring assembly comprises a rotating shaft, one end of the rotating shaft is rotatably connected to the inner wall of the reactor body, the other end of the rotating shaft passes through and is rotatably connected to the top of the reactor body, two groups of symmetrically arranged sliding grooves are opened on the side wall of the rotating shaft, two groups of symmetrically arranged cross sliders are slidably connected to the inner wall of the sliding groove, support rods are hinged on the side walls of the two groups of the cross sliders, and the ends of the two groups of the support rods are hinged to the same stirring shaft.

[0007] As a further description of the above technical solution:

[0008] The side wall of the stirring shaft is provided with a cleaning assembly, and the cleaning assembly includes a positioning rod, the positioning rod passes through and is slidably connected to the side wall of the stirring shaft, one end of the positioning rod is fixedly connected to the limiting block, and the other end of the positioning rod is fixedly connected to a scraper.

[0009] As a further description of the above technical solution:

[0010] The two groups of cross sliders are threadedly connected by a bidirectional threaded rod, one end of the bidirectional threaded rod is rotatably connected to the inner wall of the slide groove, the bidirectional threaded rod penetrates and is rotatably connected to the top of the rotating shaft, and the other end of the bidirectional threaded rod is fixedly connected to a brake wheel.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the positioning rod is sleeved with a return spring, one end of the return spring is fixedly connected to the side wall of the stirring shaft, and the other end of the return spring is fixedly connected to the side wall of the scraper.

[0013] As a further description of the above technical solution:

[0014] A gear 1 is fixedly connected to the outer wall of the rotating shaft, a motor is fixedly connected to the top of the reactor body, a gear 2 is fixedly connected to the output end of the motor, and the gear 2 is meshed with the gear 1.

[0015] As a further description of the above technical solution:

[0016] A feed pipe is fixedly connected to the top of the reactor body, and a sealing cover is threadedly connected to the top of the feed pipe.

[0017] As a further description of the above technical solution:

[0018] A discharge pipe is fixedly connected to the side wall of the reactor body, and a valve is arranged on the outer wall of the discharge pipe.

[0019] As a further description of the above technical solution:

[0020] Two groups of symmetrically arranged handles are fixedly connected to the top of the reactor body, and four groups of array-distributed feet are fixedly connected to the bottom of the reactor body.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by rotating the brake wheel, two groups of cross slide blocks are driven to move toward or away from each other, so that one end of the two groups of support rods are moved closer to or away from each other, and the other ends of the two groups of support rods drive the stirring shaft to expand or retract, thereby changing the stirring range and avoiding uneven mixing of reactants in some areas. When the stirring shaft is retracted, the scraper is just separated from the inner wall of the reactor body, thereby avoiding unnecessary wear of the scraper, and can cooperate with the stirring shaft to further increase the stirring range.

[0023] 2. In the utility model, the scraper is fitted with the inner wall of the reactor body after the stirring shaft is opened to a certain extent, and the scraper is driven to rotate by the stirring shaft, so as to clean the inner wall of the reactor body. The reset spring is used to elastically support the scraper, so that when the scraper contacts the inner wall at the four corners of the reactor body, the scraper can be extended and fit with the inner wall at the four corners of the reactor body to prevent incomplete cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of a reaction kettle for preparing a zinc plating additive proposed in the utility model;

[0025] Figure 2 This is a schematic cross-sectional view of a reaction kettle for preparing a zinc plating additive proposed in the utility model;

[0026] Figure 3 This is a schematic diagram of the stirring shaft structure of a reaction kettle for preparing a zinc plating additive proposed by the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of a stirring assembly of a reaction kettle for preparing a zinc plating additive proposed by the utility model;

[0028] Figure 5 This is a schematic diagram of the structure of a reaction kettle cleaning component for preparing a zinc plating additive proposed by the utility model.

[0029] Legend:

[0030] 1. Reactor body; 11. Feed pipe; 12. Sealing cover; 13. Discharge pipe; 2. Handle; 3. Foot pad; 4. Stirring assembly; 41. Rotating shaft; 42. Slide; 43. Cross slide block; 44. Bidirectional threaded rod; 45. Brake wheel; 46. Support rod; 47. Stirring shaft; 5. Gear 1; 6. Motor; 7. Gear 2; 8. Cleaning assembly; 81. Positioning rod; 82. Limit block; 83. Scraper; 84. Return spring. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 - Figure 2 The utility model provides an embodiment: a reactor for preparing zinc plating additives, including a reactor body 1, the reactor body 1 provides a space for storing reactants, adopts corrosion-resistant materials, and is in the shape of a cuboid to adapt to the reaction process of the zinc plating additive. A feed pipe 11 is fixedly connected to the top of the reactor body 1, and a cover 12 is threadedly connected to the top of the feed pipe 11. The feed pipe 11 is used to put reactants into the reactor body 1, and the cover 12 is used to prevent external impurities from entering. A discharge pipe 13 is fixedly connected to the side wall of the reactor body 1, and a valve is arranged on the outer wall of the discharge pipe 13. The discharge pipe 13 is used to control the outflow of reactants, and the valve can open or close the discharge pipe 13 when needed. Two groups of symmetrically arranged handles 2 are fixedly connected to the top of the reactor body 1, and the handles 2 are used to facilitate carrying and moving the reactor body 1. Four groups of array-distributed pads 3 are fixedly connected to the bottom surface of the reactor body 1. The four groups of pads 3 provide support and stability for the reactor body 1 to ensure that the reactor body 1 is placed stably.

[0033] Reference Figure 2 - Figure 3 The reactor body 1 is provided with a stirring assembly 4, which is used to stir the reactants inside the reactor body 1, thereby accelerating the reaction rate of the reactants, and can change the stirring range to avoid the situation where the reactants are mixed unevenly in some areas. The stirring assembly 4 includes a rotating shaft 41, one end of which is rotatably connected to the inner wall of the reactor body 1, and the other end of the rotating shaft 41 penetrates and is rotatably connected to the top of the reactor body 1. The rotating shaft 41 is used to drive the entire stirring assembly 4 to rotate. A gear 1 5 is fixedly connected to the outer wall of the rotating shaft 41, and a motor 6 is fixedly connected to the top of the reactor body 1. The output end of the motor 6 is fixedly connected to a gear 2 7, which is meshed with the gear 1 5. The motor 6 drives the gear 2 7 to rotate, so that the gear 1 5 drives the rotating shaft 41 to rotate, thereby providing a power source for the rotation of the entire stirring assembly 4.

[0034] Reference Figure 3 - Figure 4Two groups of symmetrically arranged slide grooves 42 are provided on the side wall of the rotating shaft 41, and two groups of symmetrically arranged cross sliders 43 are slidably connected to the inner wall of the slide groove 42. The two groups of symmetrically arranged slide grooves 42 are used to install and guide the cross sliders 43, so that the two groups of cross sliders 43 can move stably. The two groups of cross sliders 43 are threadedly connected by a bidirectional threaded rod 44, and the bidirectional threaded rod 44 is used to drive the two groups of cross sliders 43 to move toward or away from each other, thereby adjusting the distance between the two groups of cross sliders 43. One end of the bidirectional threaded rod 44 is rotatably connected to the inner wall of the slide groove 42, the bidirectional threaded rod 44 penetrates and is rotatably connected to the top of the rotating shaft 41, and the other end of the bidirectional threaded rod 44 is fixedly connected to a brake wheel 45, which makes it more convenient to rotate the bidirectional threaded rod 44. Support rods 46 are hinged on the side walls of the two groups of cross sliders 43, and the ends of the two groups of support rods 46 are hinged to the same stirring shaft 47. The two groups of cross sliders 43 move toward each other or move away from each other, so that one ends of the two groups of support rods 46 are moved closer to or away from each other, and the other ends of the two groups of support rods 46 drive the stirring shaft 47 to expand or retract, thereby changing the stirring range and avoiding uneven mixing of reactants in some areas.

[0035] Reference Figure 4 - Figure 5 The side wall of the stirring shaft 47 is provided with a cleaning assembly 8, which is used to clean the inner wall of the reactor body 1 to prevent the inner wall from being left with dirt such as reactants, which is difficult to clean. The cleaning assembly 8 includes a positioning rod 81, which is used to install a scraper 83 on the side wall of the stirring shaft 47, and allows the position of the scraper 83 to be movable. The positioning rod 81 penetrates and is slidably connected to the side wall of the stirring shaft 47. One end of the positioning rod 81 is fixedly connected to a limiting block 82, and the limiting block 82 is used to limit the end of the positioning rod 81, thereby preventing the positioning rod 81 from being separated from the stirring shaft 47. The other end of the positioning rod 81 is fixedly connected with a scraper 83. After the stirring shaft 47 is opened to a certain extent, the scraper 83 fits with the inner wall of the reactor body 1, and the scraper 83 is driven to rotate by the stirring shaft 47, so as to clean the inner wall of the reactor body 1. When the stirring shaft 47 is retracted, the scraper 83 is just separated from the inner wall of the reactor body 1, thereby avoiding unnecessary wear of the scraper 83, and can cooperate with the stirring shaft 47 to further increase the stirring range. The outer wall of the positioning rod 81 is sleeved with a return spring 84, one end of the return spring 84 is fixedly connected to the side wall of the stirring shaft 47, and the other end of the return spring 84 is fixedly connected to the side wall of the scraper 83. The return spring 84 is used to elastically support the scraper 83, so that when the scraper 83 contacts the inner wall at the four corners of the reactor body 1, the scraper 83 can be extended to fit with the inner wall at the four corners of the reactor body 1 to prevent incomplete cleaning.

[0036] Working principle: When in use, the reactor body 1 is placed in a suitable position by the handle 2, ensuring that the foot 3 is stably supported, the cover 12 is opened, and the material to be reacted is put into the reactor body 1 through the feed pipe 11. According to the reaction requirements, the brake wheel 45 is rotated to drive the two groups of cross slides 43 to move toward or away from each other, so that one end of the two groups of support rods 46 is close to or away from each other, and the other end of the two groups of support rods 46 drives the stirring shaft 47 to expand or retract, thereby changing the stirring range, and starting the motor 6, the motor 6 meshes with the gear 1 5 through the gear 2 7 The transmission drives the stirring shaft 47 to rotate, mixes the materials in the reactor body 1 evenly, promotes the reaction, and avoids the situation that the reactants are mixed unevenly in some areas. After the stirring shaft 47 is opened to a certain extent, the scraper 83 fits with the inner wall of the reactor body 1, and the scraper 83 is driven to rotate by the stirring shaft 47, so as to clean the inner wall of the reactor body 1. When the stirring shaft 47 is retracted, the scraper 83 is just separated from the inner wall of the reactor body 1, thereby avoiding unnecessary wear of the scraper 83, and can cooperate with the stirring shaft 47 to further increase the stirring range. The reset spring 84 is used to elastically support the scraper 83, so that when the scraper 83 contacts the inner wall at the four corners of the reactor body 1, the scraper 83 can be extended and fit with the inner wall at the four corners of the reactor body 1 to prevent incomplete cleaning.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A reaction kettle for preparing a zinc plating additive, comprising a reaction kettle body (1), characterized in that: A stirring assembly (4) is arranged inside the reactor body (1), and the stirring assembly (4) comprises a rotating shaft (41), one end of the rotating shaft (41) is rotatably connected to the inner wall of the reactor body (1), and the other end of the rotating shaft (41) passes through and is rotatably connected to the top of the reactor body (1), and two groups of symmetrically arranged sliding grooves (42) are opened on the side wall of the rotating shaft (41), and the inner wall of the sliding groove (42) is slidably connected to two groups of symmetrically arranged cross sliders (43), and the side walls of the two groups of the cross sliders (43) are hinged with support rods (46), and the ends of the two groups of the support rods (46) are hinged with the same stirring shaft (47).

2. The reaction kettle for preparing a zinc plating additive according to claim 1, characterized in that: The side wall of the stirring shaft (47) is provided with a cleaning assembly (8), and the cleaning assembly (8) comprises a positioning rod (81), the positioning rod (81) passes through and is slidably connected to the side wall of the stirring shaft (47), one end of the positioning rod (81) is fixedly connected to a limiting block (82), and the other end of the positioning rod (81) is fixedly connected to a scraper (83).

3. The reaction kettle for preparing a zinc plating additive according to claim 1, characterized in that: The two groups of cross slide blocks (43) are threadedly connected via a bidirectional threaded rod (44), one end of the bidirectional threaded rod (44) is rotatably connected to the inner wall of the slide groove (42), the bidirectional threaded rod (44) penetrates and is rotatably connected to the top end of the rotating shaft (41), and the other end of the bidirectional threaded rod (44) is fixedly connected to a brake wheel (45).

4. The reaction kettle for preparing a zinc plating additive according to claim 2, characterized in that: The outer wall of the positioning rod (81) is sleeved with a return spring (84), one end of the return spring (84) is fixedly connected to the side wall of the stirring shaft (47), and the other end of the return spring (84) is fixedly connected to the side wall of the scraper (83).

5. The reaction kettle for preparing a zinc plating additive according to claim 1, characterized in that: A gear 1 (5) is fixedly connected to the outer wall of the rotating shaft (41), a motor (6) is fixedly connected to the top of the reactor body (1), a gear 2 (7) is fixedly connected to the output end of the motor (6), and the gear 2 (7) is meshed with the gear 1 (5).

6. The reaction kettle for preparing a zinc plating additive according to claim 1, characterized in that: A feed pipe (11) is fixedly connected to the top of the reactor body (1), and a sealing cover (12) is threadedly connected to the top of the feed pipe (11).

7. The reaction kettle for preparing a zinc plating additive according to claim 1, characterized in that: A discharge pipe (13) is fixedly connected to the side wall of the reactor body (1), and a valve is provided on the outer wall of the discharge pipe (13).

8. The reaction kettle for preparing a zinc plating additive according to claim 1, characterized in that: Two groups of symmetrically arranged handles (2) are fixedly connected to the top of the reactor body (1), and four groups of array-distributed feet (3) are fixedly connected to the bottom of the reactor body (1).

Citation Information

Patent Citations

  • A reaction vessel for preparing zinc plating additives

    CN218834334U