Adhesive tape coating machine with deviation rectifying function
By setting a bias correction mechanism in the Z-axis and Y-axis directions in the tape coating machine, the problem of substrate inclination caused by loosening of the guide roller is solved, and the sufficient contact between the substrate and the coating roller is achieved, and the adhesive ability of the tape is improved.
Patent Information
- Application Number
- CN202420465990.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-11
AI Technical Summary
In long-term use of the tape coating machine, the substrate is tilted due to loose or deformed parts of the guide roller, which affects the adhesive ability of the tape.
A tape coating machine with a bias correction function is designed. By setting a Z-axis direction correction roller, a support rod and an electric telescopic rod, it ensures that the substrate and the coating roller are in full contact; at the same time, the Y-axis direction correction box and an electric telescopic rod are used to achieve the deviation correction of the substrate in the Y-axis direction.
This design improves the adhesive ability of the tape, ensures full contact between the coating roller and the substrate, and improves the adhesive effect of the tape.
Smart Images

Figure CN222568266U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of adhesive tape coating machines, and in particular relates to an adhesive tape coating machine with a deviation correction function. Background Art
[0002] Adhesive tape is composed of two parts: a base material and an adhesive. It connects two or more unconnected objects together through bonding. A layer of adhesive is coated on its surface. The earliest adhesives came from animals and plants. In the 19th century, rubber was the main component of adhesives. Various polymers are widely used in modern times. Adhesives can stick to things because bonds are formed between their own molecules and the molecules of the objects to be connected. This bond can firmly bond the molecules together. The composition of adhesives varies according to different brands and types, and there are various polymers.
[0003] In actual operation, the tape coating machine needs to rely on the coating roller to spread the adhesive on the surface of the substrate. Due to the looseness or deformation of the guide rollers on both sides of the coating machine during long-term use, it is easy to cause the substrate on the surface of the guide roller to tilt slightly under the coating roller. At this time, it is difficult for the coating roller to maintain full contact with the substrate, affecting the adhesive ability of the tape. Therefore, it is urgent to design a tape coating machine with a deviation correction function to solve the above problem. Utility Model Content
[0004] The utility model aims to provide a tape coating machine with a deviation correction function to solve the problems existing in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a tape coating machine with a deviation correction function, comprising:
[0006] A coating machine body, the coating machine body comprising a processing box and a mounting plate 1 fixed on both sides of the processing box;
[0007] A driving mechanism, the driving mechanism comprising a substrate roller, a tape roller and a guide roller arranged at both ends of the mounting plate 1, and a motor 1 and a motor 2 arranged at one side of the mounting plate 1 and respectively connected to the substrate roller and the tape roller;
[0008] A coating mechanism, the coating mechanism comprising a glue sprayer and a coating roller fixed inside the processing box;
[0009] A deflection correction mechanism, the deflection correction mechanism comprising a Y-axis direction deflection correction box and a Z-axis direction deflection correction roller fixed inside the processing box, one end of the Y-axis direction deflection correction box is fixedly connected to an electric telescopic rod 1 fixed to a side wall of the processing box, a mounting plate 2 is fixed to the side wall of the processing box, an electric telescopic rod 2 is fixed to the mounting plate 2, and the Z-axis direction deflection correction roller is fixedly connected to the electric telescopic rod 2 through a support rod;
[0010] The drying mechanism is fixed inside the processing box, and a resistance wire and a blower are arranged inside the drying mechanism.
[0011] Furthermore, both sides of the processing box are provided with through openings for passing the substrate, and a control cabinet is fixed to one side of the mounting plate.
[0012] Furthermore, there are two guide rollers in total, the two guide rollers have the same horizontal height, and the top horizontal section of the guide roller is provided with a through opening.
[0013] Furthermore, the glue sprayer is arranged directly above the substrate, and the glue sprayer includes a glue box and a glue hose arranged at the bottom of the glue box, a nozzle is provided at the bottom of the glue hose, a water pump is provided on one side of the glue box, and a rotating motor is provided on the top of the glue box. One end of the output shaft of the rotating motor is keyed to a rotating shaft, the rotating shaft extends to the interior of the glue box, and stirring blades are fixed around the rotating shaft.
[0014] Furthermore, the coating roller is arranged directly above the substrate, and the central axis surface of the coating roller coincides with the central axis surface of the processing box.
[0015] Furthermore, the Y-axis direction correction box is arranged directly below the substrate, and there are two Y-axis direction correction boxes in total. The two Y-axis direction correction boxes have the same horizontal height and are symmetrically arranged with respect to the central axis plane of the processing box. An air pump is provided on one side of the Y-axis direction correction box, and a plurality of air inlet holes are provided on the top of the Y-axis direction correction box.
[0016] Furthermore, the Z-axis direction deflection correction roller is arranged directly below the substrate, and there are two Z-axis direction deflection correction rollers in total. The two Z-axis direction deflection correction rollers are arranged between the two Y-axis direction deflection correction boxes, and the two Z-axis direction deflection correction rollers have the same horizontal height and are symmetrically arranged with respect to the central axis plane of the processing box.
[0017] Furthermore, laser rangefinders are provided at both ends of the Y-axis direction deviation correction box.
[0018] The technical effects and advantages of the utility model are as follows: the tape coating machine with a deviation correction function is advanced in design, compact in structure, and easy to use. By arranging a deviation correction roller, a support rod, and an electric telescopic rod 2 in the Z-axis direction, the substrate can be pushed toward the coating roller to ensure that the coating roller can fully contact with the substrate. By arranging a deviation correction box in the Y-axis direction and an electric telescopic rod 1, the substrate can be adsorbed on the deviation correction box in the Y-axis direction. By controlling the extension and retraction of the electric telescopic rod 1, the Y-axis deviation correction box is driven to move in the Y-axis direction, and then the substrate is driven to move in the Y-axis direction, thereby realizing the deviation correction of the substrate in the Y-axis direction, ensuring that the coating roller can fully contact with the substrate, and greatly improving the adhesion ability of the tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A vertical cross-sectional view of the main viewing direction of the utility model;
[0020] Figure 2 It is a schematic diagram of the structure of the utility model;
[0021] Figure 3 It is a structural schematic diagram of the Y-axis direction deviation correction box of the utility model.
[0022] In the figure: 100, coating machine body; 101, processing box; 102, mounting plate 1; 103, port; 104, control cabinet; 200, driving mechanism; 201, substrate roller; 202, tape roller; 203, guide roller; 204, motor 1; 205, motor 2; 300, coating mechanism; 301, glue sprayer; 3011, glue box; 3012, glue hose; 3013, nozzle; 3014, water pump; 3015, rotating Motor; 3016, rotating shaft; 3017, stirring blade; 302, coating roller; 400, correction mechanism; 401, correction box in Y-axis direction; 402, correction roller in Z-axis direction; 403, electric telescopic rod one; 404, mounting plate two; 405, electric telescopic rod two; 406, support rod; 407, air pump; 408, air inlet; 409, laser rangefinder; 500, drying mechanism; 501, resistance wire; 502, blower. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The utility model provides Figure 1-3 A tape coating machine with a deviation correction function as shown in the figure comprises:
[0027] The coating machine body 100 includes a processing box 101 and a mounting plate 102 fixed on both sides of the processing box 101;
[0028] The driving mechanism 200 includes a substrate roller 201, a tape roller 202 and a guide roller 203 arranged at both ends of the mounting plate 102, and a motor 1 204 and a motor 205 arranged at one side of the mounting plate 102 and respectively connected to the substrate roller 201 and the tape roller 202. The motor 1 204 drives the substrate roller 201 to rotate, so that the tape substrate fixedly sleeved on the substrate roller 201 can be unloaded. The tape roller 202 is fixedly sleeved with a tape paper tube. The motor 205 drives the tape roller 202 to rotate, so that the tape can be wound around the tape paper tube to realize the tape collection operation.
[0029] The coating mechanism 300 includes a glue sprayer 301 and a coating roller 302 fixed inside the processing box 101. After the tape substrate enters the processing box 101, the glue sprayer 301 sprays glue on the tape substrate, and then the coating roller 302 spreads the glue on the tape substrate evenly.
[0030] The deflection correction mechanism 400 includes a Y-axis direction deflection correction box 401 and a Z-axis direction deflection correction roller 402 fixed inside the processing box 101. One end of the Y-axis direction deflection correction box 401 is fixedly connected to an electric telescopic rod 1 403 fixed on the side wall of the processing box 101. By controlling the extension and contraction of the electric telescopic rod 1 403, the Y-axis direction deflection correction box 401 can be driven to move along the Y-axis direction. A mounting plate 2 404 is fixed to the side wall of the processing box 101. An electric telescopic rod 2 405 is fixed on the mounting plate 2 404. The Z-axis direction deflection correction roller 402 is fixedly connected to the electric telescopic rod 2 405 via a support rod 406. By controlling the extension and contraction of the electric telescopic rod 2 405, the Z-axis direction deflection correction roller 402 can be driven to move along the Z-axis direction.
[0031] The drying mechanism 500 is fixed inside the processing box 101. The drying mechanism 500 is provided with a resistance wire 501 and a blower 502 inside, so as to blow hot air to the adhesive tape substrate evenly smeared with glue, and can quickly air-dry the glue to a specified degree, so that the adhesive tape substrate becomes an adhesive tape.
[0032] In addition, both sides of the processing box 101 are provided with openings 103 for passing the substrate, which facilitates the tape substrate to pass through the processing box 101. A control cabinet 104 is fixed to one side of the mounting plate 102. The control cabinet 104 is electrically connected to the driving mechanism 200, the coating mechanism 300, the correction mechanism 400 and the drying mechanism 500, respectively, so that the above-mentioned mechanisms can be conveniently controlled uniformly through the control cabinet 104 so that they can operate in a coordinated manner.
[0033] Specifically, there are two guide rollers 203, which can guide the tape substrate to enter the processing box 101 and the tape to leave the processing box 101. The two guide rollers 203 have the same horizontal height, and the top horizontal section of the guide roller 203 is set through the opening 103, ensuring that the tape substrate can enter the processing box 101 horizontally and preventing the glue sprayed on the tape substrate from flowing due to gravity.
[0034] It is worth mentioning that the glue sprayer 301 is arranged directly above the substrate. The glue sprayer 301 includes a glue box 3011 and a glue hose 3012 arranged at the bottom of the glue box 3011. A nozzle 3013 is provided at the bottom of the glue hose 3012. A water pump 3014 is provided on one side of the glue box 3011 to facilitate spraying the glue in the glue box 3011 onto the substrate. A rotating motor 3015 is provided on the top of the glue box 3011. A rotating shaft 3016 is keyed to one end of the output shaft of the rotating motor 3015. The rotating shaft 3016 extends into the interior of the glue box 3011 and stirring blades 3017 are fixed around the rotating shaft 3016. The rotating shaft 3016 is driven to rotate by the rotating motor 3015, which can prevent the glue from being stratified due to long-term storage.
[0035] Specifically, the coating roller 302 is disposed directly above the substrate, and the central axis surface of the coating roller 302 coincides with the central axis surface of the processing box 101 .
[0036] It should be noted that the Y-axis direction correction box 401 is arranged directly below the substrate. There are two Y-axis direction correction boxes 401 in total. The two Y-axis direction correction boxes 401 have the same horizontal height and are symmetrically arranged about the central axis plane of the processing box 101. An air pump 407 is provided on one side of the Y-axis direction correction box 401, and a plurality of air inlet holes 408 are provided on the top of the Y-axis direction correction box 401. When it is necessary to correct the deviation of the tape substrate, the air pump 407 is started, and the air pump 407 draws out the air in the Y-axis direction correction box 401 to form a negative pressure inside the Y-axis direction. The tape substrate is adsorbed on the upper surface of the Y-axis direction correction box 401. When the electric telescopic rod 403 drives the Y-axis direction correction box 401 to move along the Y-axis direction, the Y-axis direction correction box 401 can drive the tape substrate to move together, thereby realizing the correction of the tape substrate.
[0037] Specifically, a Z-axis direction deflection correction roller 402 is arranged directly below the substrate. There are two Z-axis direction deflection correction rollers 402 in total. The two Z-axis direction deflection correction rollers 402 are arranged between two Y-axis direction deflection correction boxes 401. The two Z-axis direction deflection correction rollers 402 have the same horizontal height and are symmetrically arranged about the central axis plane of the processing box 101. When the electric telescopic rod 405 is started, the electric telescopic rod 405 drives the Z-axis direction deflection correction roller 402 to move along the Z-axis direction through the support rod 406, which can push the tape substrate toward the coating roller 302, ensuring that the coating roller 302 is in full contact with the tape substrate.
[0038] Specifically, laser rangefinders 409 are provided at both ends of the Y-axis direction correction box 401. When the tape substrate is offset, the back of the laser rangefinder 409 at one end of the Y-axis direction correction box 401 will be blocked. The offset of the tape substrate and the offset direction can be discovered in time according to the data changes of the laser rangefinder 409.
[0039] Working principle: When the tape coating machine with the correction function is used, the driving mechanism 200 is first started through the control cabinet 104. At this time, the motor 1 204 and the motor 2 205 are started at the same time, so that the substrate roller 201 discharges the material and the tape roller 202 retracts the material at the same time, and then the coating mechanism 300 and the drying mechanism 500 are started. When the tape substrate passes through the processing box 101, the electric telescopic rod 2 405 is started, and the tape substrate is pushed to the coating roller 302 through the Z-axis direction correction roller 402. The glue sprayer 301 sprays glue on the tape substrate and spreads it evenly through the coating roller 302, and then the glue is air-dried through the blower 502. When the tape substrate is found to be offset, the electric telescopic rod 1 403 is started, and the tape substrate is driven to move along the Y-axis direction through the Y-axis direction correction box 401 to complete the correction. The adhesive tape coating machine with a deflection correction function has an advanced design, a compact structure and is easy to use. By arranging a deflection correction roller 402 in the Z-axis direction, a support rod 406 and an electric telescopic rod 405, the substrate can be pushed toward the coating roller 302 to ensure that the coating roller 302 can fully contact with the substrate. By arranging a deflection correction box 401 in the Y-axis direction and an electric telescopic rod 403, the substrate can be adsorbed on the deflection correction box 401 in the Y-axis direction. By controlling the extension and retraction of the electric telescopic rod 403, the Y-axis deflection correction box 401 is driven to move in the Y-axis direction, and then the substrate is driven to move in the Y-axis direction, thereby realizing the deflection correction of the substrate in the Y-axis direction, ensuring that the coating roller 302 can fully contact with the substrate, and greatly improving the adhesive ability of the adhesive tape.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A tape coating machine with a deviation correction function, characterized in that: include: A coating machine body (100), the coating machine body (100) comprising a processing box (101) and a mounting plate (102) fixed on both sides of the processing box (101); A driving mechanism (200), the driving mechanism (200) comprising a substrate roller (201), a tape roller (202) and a guide roller (203) arranged at both ends of the first mounting plate (102), and a motor (204) and a motor (205) arranged on one side of the first mounting plate (102) and respectively connected to the substrate roller (201) and the tape roller (202); A coating mechanism (300), the coating mechanism (300) comprising a glue sprayer (301) and a coating roller (302) fixed inside the processing box (101); A deflection correction mechanism (400), the deflection correction mechanism (400) comprising a Y-axis direction deflection correction box (401) and a Z-axis direction deflection correction roller (402) fixed inside a processing box (101), one end of the Y-axis direction deflection correction box (401) being fixedly connected to an electric telescopic rod 1 (403) fixed to a side wall of the processing box (101), a mounting plate 2 (404) being fixed to the side wall of the processing box (101), an electric telescopic rod 2 (405) being fixed to the mounting plate 2 (404), and the Z-axis direction deflection correction roller (402) being fixedly connected to the electric telescopic rod 2 (405) via a support rod (406); A drying mechanism (500) is fixed inside the processing box (101), and a resistance wire (501) and a blower (502) are arranged inside the drying mechanism (500).
2. The adhesive tape coating machine with deviation correction function according to claim 1, characterized in that: Both sides of the processing box (101) are provided with through openings (103) for passing the substrate, and a control cabinet (104) is fixed to one side of the mounting plate (102).
3. The adhesive tape coating machine with a deviation correction function according to claim 2, characterized in that: There are two guide rollers (203) in total, the two guide rollers (203) have the same horizontal height, and the top horizontal section of the guide roller (203) is arranged to pass through the through opening (103).
4. The adhesive tape coating machine with deviation correction function according to claim 1, characterized in that: The glue spraying machine (301) is arranged directly above the substrate, and comprises a glue box (3011) and a glue hose (3012) arranged at the bottom of the glue box (3011), a nozzle (3013) is arranged at the bottom of the glue hose (3012), a water pump (3014) is arranged at one side of the glue box (3011), a rotating motor (3015) is arranged at the top of the glue box (3011), one end of the output shaft of the rotating motor (3015) is key-connected with a rotating shaft (3016), the rotating shaft (3016) extends into the interior of the glue box (3011), and stirring blades (3017) are fixed around the rotating shaft (3016).
5. The adhesive tape coating machine with deviation correction function according to claim 1, characterized in that: The coating roller (302) is arranged directly above the substrate, and the central axis surface of the coating roller (302) coincides with the central axis surface of the processing box (101).
6. The adhesive tape coating machine with deviation correction function according to claim 1, characterized in that: The Y-axis direction deviation correction box (401) is arranged directly below the substrate, and there are two Y-axis direction deviation correction boxes (401) in total. The two Y-axis direction deviation correction boxes (401) have the same horizontal height and are symmetrically arranged with respect to the central axis of the processing box (101). An air pump (407) is arranged on one side of the Y-axis direction deviation correction box (401), and a plurality of air inlet holes (408) are arranged on the top of the Y-axis direction deviation correction box (401).
7. The adhesive tape coating machine with deviation correction function according to claim 1, characterized in that: The Z-axis direction deflection correction roller (402) is arranged directly below the substrate, and there are two Z-axis direction deflection correction rollers (402) in total. The two Z-axis direction deflection correction rollers (402) are arranged between the two Y-axis direction deflection correction boxes (401), and the two Z-axis direction deflection correction rollers (402) have the same horizontal height and are arranged symmetrically with respect to the central axis plane of the processing box (101).
8. The adhesive tape coating machine with deviation correction function according to claim 1, characterized in that: Laser rangefinders (409) are provided at both ends of the Y-axis direction deviation correction box (401).