Slab continuous casting machine fan-shaped section replacing device and slab continuous casting machine
By designing a sector-shaped section replacement device for slab continuous casting machines, and using the replacement vehicle to realize the installation and positioning of the sector-shaped sections, the problems of long replacement time and complex operation in the prior art are solved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202420500711.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing slab continuous casting machine sector replacement method requires more operators, long installation time, which affects production efficiency.
Design a fan section replacement device, including changing the frame, replacing the car and the turntable, and installing and positioning the fan section by replacing the car, avoiding the use of large spreaders, and simplifying the operation process.
It improves the efficiency and safety of sector section replacement, reduces the demand of workers, shortens equipment downtime, and improves the production efficiency of slab continuous casting machines.
Smart Images

Figure CN222569219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting equipment for annealing, in particular to a slab continuous casting machine sector segment replacement device with a sector segment replacement vehicle and a slab continuous casting machine. Background Art
[0002] In recent years, the plate and strip market has continued to prosper, and many steel companies have begun to equip slab continuous casting machines. The traditional way to replace the fan-shaped segments of the slab continuous casting machine is to use the workshop's overhead crane and the fan-shaped segment special lifting device to achieve the replacement of the fan-shaped segment. A guide rail is set on the large wall of the second cooling chamber, and the fan-shaped segment is installed in place by its own gravity. This method takes a long time to install, requires more operators, is time-consuming and labor-intensive, and affects the production efficiency of the continuous casting machine. Utility Model Content
[0003] The utility model aims to provide a slab continuous casting machine sector segment replacement device and a slab continuous casting machine, which have simple and compact layout, convenient and quick sector segment replacement, and can improve the production efficiency of the slab continuous casting machine.
[0004] On the one hand, the utility model provides a slab continuous casting machine segment replacement device, wherein the slab continuous casting machine has an arc cooling section provided with a segment base, and a plurality of segments can be mounted on the segment base; the segment replacement device comprises:
[0005] A replacement frame, on which a first guide rail located above the segment base is provided, and the replacement frame is provided with a transfer table for placing the segment to be replaced;
[0006] The replacement vehicle is slidably arranged on the first guide rail and can slide between the transfer platform and the fan-shaped segment base. The replacement vehicle is provided with a swing arm and a hook arranged on the swing arm for hanging the fan-shaped segment to be replaced.
[0007] The slab continuous casting machine sector segment replacement device described in the utility model can be used to replace multiple sector segments at the arc cooling section of the slab continuous casting machine. The sector segments to be replaced that are pre-placed on the turntable are hoisted to the sector segment base by a replacement vehicle that can slide on the replacement vehicle frame. The above operation is performed multiple times until the installation of all sector segments is completed.
[0008] The replacement device described in the utility model realizes the installation and positioning of the fan-shaped segment through the replacement vehicle, avoids the use of large-scale lifting equipment to install the fan-shaped segment, is relatively convenient to control, the replacement process is relatively simple, and the requirements for operators are relatively low, thereby improving the production efficiency of the slab continuous casting machine and avoiding its long-term shutdown.
[0009] In a preferred embodiment of the present invention, the sector replacement device further comprises:
[0010] A plurality of second guide rails are respectively arranged at the installation positions of the plurality of the sector segments on the sector segment base, the second guide rails extend along the radial direction of the arc-shaped cooling segment, and the plurality of second guide rails can be radially docked with the swing arm on the replacement vehicle.
[0011] In this embodiment, the cooperation between the second guide rail and the swing arm can facilitate the segment to be replaced to be inserted into the relative position in the segment base; when the replacement vehicle drives the segment to be replaced suspended thereon to move to the top of the segment base, the swing arm is rotated to drive the segment to be replaced to rotate around the rotation axis until the swing arm docks with the second guide rail at the installation position, at which time, the hook on the replacement vehicle is released, and the segment to be replaced can slide along the swing arm and the second guide rail to the relative position on the segment base. For installation operations at different positions in the segment base, it is only necessary to control the rotation angle of the swing arm to dock with the second guide rail at different angles, thereby achieving the installation of multiple segments to be replaced.
[0012] In a preferred embodiment of the present invention, a guide wheel is provided on the side of the sector to be replaced, and when the swing arm and the second guide rail are docked, the sector to be replaced hung on the hook slides along the second guide rail to the sector base and is installed in place.
[0013] In this embodiment, the guide wheels arranged on the side of the sector to be replaced can facilitate its sliding on the second guide rail and the swing arm, so that it can smoothly slide into the sector base and be installed in place in the unhooked state.
[0014] In a preferred embodiment of the present invention, a guide rail frame is provided on the sector base, and the second guide rail is fixed on the guide rail frame.
[0015] In this embodiment, the guide rail frame is used to support the second guide rail, enhance its structural strength, and avoid deformation of the second guide rail due to the load generated by the sector to be replaced.
[0016] In a preferred embodiment of the present invention, a second guide rail is respectively provided on both sides of the installation position of each sector on the sector base, and the guide wheels are provided on both sides of the sector to be replaced.
[0017] In this embodiment, second guide rails and guide wheels are arranged on both sides of the sector to be replaced, so that the force of the sector to be replaced is balanced during the sliding process, avoiding position deviation that requires manual adjustment by operators.
[0018] In a preferred embodiment of the present invention, a plurality of positioning seats are provided on the bottom surface of the sector base and are arranged at intervals along its extension direction, and the sector to be replaced that slides down along the second guide rail can be clamped into the positioning seats.
[0019] In this embodiment, the positioning seat is a mounting structure of multiple sector segments arranged on a sector base. After the multiple sector segments are respectively installed in the multiple positioning seats, an arc-shaped slab channel is formed between the sector segments.
[0020] In a preferred embodiment of the present invention, a driving member for driving the driving roller in the sector segment to rotate is provided above the second guide rail, and after the sector segment to be replaced is clamped into the positioning seat, the driving member is drivingly connected to the sector segment to be replaced.
[0021] In this embodiment, the driving member is used to provide power to the driving rollers in the fan-shaped segment to achieve continuous pulling of the slab so that it can be stably cooled through the arc-shaped cooling segment.
[0022] In a preferred embodiment of the present invention, steam exhaust pipes are provided on both sides of the sector base.
[0023] In this embodiment, the steam exhaust pipe is mainly used to discharge the steam generated by slab cooling to outside the factory.
[0024] In a preferred embodiment of the present invention, the slab continuous casting machine segment replacement device further comprises a crane for hoisting the segment to be replaced onto the transfer platform.
[0025] In this embodiment, the fan-shaped segment to be replaced is pre-hoisted by a crane and placed on a turntable. Since the positioning and installation process of the replacement fan-shaped segment is achieved by the replacement vehicle, there is no requirement for the corresponding angle and posture of the fan-shaped segment to be replaced placed on the turntable, so the hoisting process is relatively simple.
[0026] On the other hand, the utility model further provides a slab continuous casting machine, which comprises the slab continuous casting machine sector replacement device as described above.
[0027] After a long period of operation, the slab continuous casting machine described in the utility model needs to replace multiple fan-shaped segments in the arc cooling section. At this time, the fan-shaped segments can be efficiently replaced only by using the fan-shaped segment replacement device arranged at this position. The downtime of the slab continuous casting machine is relatively short, and the replacement process is relatively safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0029] The drawings described herein are only for explanation purposes and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the components in the drawings are only for illustration purposes to help understand the present invention, and are not intended to specifically limit the shapes and proportional dimensions of the components of the present invention. Under the guidance of the present invention, those skilled in the art can select various possible shapes and proportional dimensions to implement the present invention according to specific circumstances.
[0030] Figure 1 It is a front view structural schematic diagram of the slab continuous casting machine sector segment replacement device of the utility model;
[0031] Figure 2 It is a schematic diagram of the top view of the structure of the slab continuous casting machine sector segment replacement device described in the utility model.
[0032] Description of reference numerals:
[0033] 10. Segment base; 11. Segment; 12. Segment to be replaced; 13. Guide wheel; 14. Positioning seat; 15. Driving roller;
[0034] 20. Replace the frame; 21. First guide rail; 22. Transfer table;
[0035] 30. Replacement vehicle; 31. Swing arm; 32. Hook;
[0036] 40. Guide rail frame; 41. Second guide rail;
[0037] 50. Driving parts; 51. Steam exhaust pipe;
[0038] A. Arc cooling section; B. Straight line section. DETAILED DESCRIPTION
[0039] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0040] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment.
[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0042] Implementation method 1:
[0043] like Figure 1 and Figure 2 As shown, the utility model provides a slab continuous casting machine sector replacement device, a sector base 10 is provided at the arc cooling section A of the slab continuous casting machine, and a plurality of sector segments 11 can be installed on the sector base 10; the sector replacement device comprises: a replacement frame 20, on which a first guide rail 21 located above the sector base 10 is provided, and a transfer table 22 for placing the sector 12 to be replaced is provided on the replacement frame 20; a replacement vehicle 30, which is slidably arranged on the first guide rail 21 and can slide between the transfer table 22 and the sector base 10, and the replacement vehicle 30 has a swing arm 31 and a hook 32 arranged on the swing arm 31 for hanging the sector 12 to be replaced.
[0044] The slab continuous casting machine segment replacement device described in the utility model can be used to replace multiple segment 11 at the arc cooling section A of the slab continuous casting machine. The segment 12 to be replaced, which is pre-placed on the transfer table 22, is hoisted to the segment base 10 by a replacement vehicle 30 that can slide on the replacement vehicle frame 20. The above operation is performed multiple times until the installation of all the segment 11 is completed.
[0045] The replacement device described in the utility model realizes the installation and positioning of the sector segment 11 through the replacement vehicle 30, avoiding the use of large-scale lifting equipment to install the sector segment 11. The control is relatively convenient, the replacement process is relatively simple, and the requirements for operators are relatively low, thereby improving the production efficiency of the slab continuous casting machine and avoiding its long-term shutdown.
[0046] The detailed structure of the slab continuous casting machine sector replacement device described in the utility model will be described below.
[0047] Firstly, the slab continuous casting machine has a connected arc cooling section A and a straight section B. The slab produced by casting can enter the arc cooling section A and the straight section B in sequence and can be cooled in the arc cooling section A.
[0048] The utility model only relates to the replacement of the fan-shaped segment 11 in the arc-shaped cooling segment A, and the structure of the straight segment B is not further introduced here. A fan-shaped segment base 10 is provided at the arc-shaped cooling segment A, and the fan-shaped segment base 10 is an arc-shaped support member as a whole, and its inner side surface is an arc-shaped surface. Along the extension direction of the arc-shaped surface, a plurality of positioning seats 14 are arranged at intervals on the inner side surface of the fan-shaped segment base 10, and a plurality of fan-shaped segments 11 can be respectively clamped and installed on the plurality of positioning seats 14 at different angles.
[0049] The sector segment 11 is a device for clamping and supporting the slab and cooling and solidifying the slab. A plurality of driving rollers 15 are arranged inside the sector segment 11, and an arc channel for the slab to pass through is formed between the driving rollers 15. The arc channels in the plurality of sector segments 11 installed adjacent to each other in sequence on the sector segment base 10 are connected in sequence, thereby forming a quarter-circle arc channel in the arc cooling section A of the slab continuous casting machine.
[0050] Furthermore, the replacement frame 20 is a support frame erected above the arc-shaped cooling section A and the straight section B, which is mainly composed of columns and track beams connected to form a frame structure as a whole, and is framed on the outside of the arc-shaped cooling section A and the straight section B.
[0051] The replacement frame 20 is provided with a first guide rail 21 extending along the conveying direction of the straight section B, and one end of the first guide rail 21 can cover the arc cooling section A. The end of the replacement frame 20 away from the arc cooling section A is provided with a transfer table 22, and the transfer table 22 can place the sector 12 to be replaced.
[0052] The replacement vehicle 30 slidably arranged on the first guide rail 21 can slide along the first guide rail 21, and then move between the turntable 22 and the arc-shaped cooling section A, so as to move the sector segment 12 to be replaced from the turntable 22 to the arc-shaped cooling section A, and then install the sector segment 12 to be replaced on the sector base 10.
[0053] The replacement vehicle 30 has a rotatable swing arm 31 and a hook 32 arranged on the swing arm 31; when the replacement vehicle 30 is located above the transfer table 22, the swing arm 31 can be rotated to a suitable angle to facilitate the hook 32 to lift the sector segment 12 to be replaced placed on the transfer table 22, and then the replacement vehicle 30 moves along the first guide rail 21 to above the sector base 10, the swing arm 31 rotates to a predetermined installation angle of the sector segment 12 to be replaced, and then the hook 32 is unhooked to install the sector segment 12 to be replaced to a predetermined position.
[0054] The structure and technical effects of the preferred implementation of the slab continuous casting machine sector replacement device of the utility model will be further described below.
[0055] According to one embodiment of the present utility model, Figure 1 As shown, the slab continuous casting machine sector segment replacement device also includes: a plurality of second guide rails 41, which are respectively arranged at the installation positions of the plurality of sector segments 11 on the sector segment base 10, and the second guide rails 41 extend along the radial direction of the arc-shaped cooling segment A, and the plurality of second guide rails 41 can be radially docked with the swing arm 31 on the replacement vehicle 30.
[0056] In this embodiment, the cooperation between the second guide rail 41 and the swing arm 31 can facilitate the segment 12 to be replaced to be clamped into the relative position in the segment base 10; when the replacement vehicle 30 drives the segment 12 to be replaced suspended thereon to move to the top of the segment base 10, the swing arm 31 is rotated to drive the segment 12 to be replaced to rotate around the rotation axis until the swing arm 31 docks with the second guide rail 41 at the installation position, at which time, the hook 32 on the replacement vehicle 30 is released, and the segment 12 to be replaced can slide along the swing arm 31 and the second guide rail 41 to the relative position on the segment base 10. For the installation operation at different positions in the segment base 10, it is only necessary to control the rotation angle of the swing arm 31 to dock with the second guide rail 41 at different angles, thereby realizing the installation of multiple segments 12 to be replaced.
[0057] Specifically, Figure 2 As shown, a guide rail frame 40 is provided on the segment base 10, and a second guide rail 41 is fixed on the guide rail frame 40; the guide rail frame 40 is used to support the second guide rail 41, enhance its structural strength, and prevent the second guide rail 41 from being deformed due to the load generated by the segment 12 to be replaced. A second guide rail 41 extending in the radial direction is provided at the corresponding position of each positioning seat 14 of the segment base 10, and multiple second guide rails 41 all point to the center position of the arc cooling segment A; when the replacement vehicle 30 is located above the segment base 10, the rotation axis of its swing arm 31 coincides with the above center position, so that the swing arm 31 can be radially docked with all the second guide rails 41 during the rotation process.
[0058] According to one embodiment of the present utility model, Figure 1 As shown, the side of the segment 12 to be replaced is provided with a guide wheel 13, and when the swing arm 31 and the second guide rail 41 are connected, the segment 12 to be replaced hung on the hook 32 slides along the second guide rail 41 to the segment base 10 and is installed in place. The guide wheel 13 provided on the side of the segment 12 to be replaced can facilitate its sliding on the second guide rail 41 and the swing arm 31, so that it can smoothly slide into the segment base 10 and be installed in place in the unhooked state.
[0059] Preferably, a second guide rail 41 is provided on both sides of the installation position of each segment 11 on the segment base 10, and a guide wheel 13 is provided on both sides of the segment 12 to be replaced. The second guide rail 41 and the guide wheel 13 are provided on both sides of the segment 12 to be replaced, so that the force of the segment 12 to be replaced is balanced during the sliding process, and the position deviation thereof is avoided, which requires manual adjustment by the operator.
[0060] According to one embodiment of the present utility model, Figure 2 As shown, a driving member 50 for driving the driving roller 15 in the sector segment 11 to rotate is provided above the second guide rail 41. After the sector segment 12 to be replaced is clamped into the positioning seat 14, the driving member 50 is drivingly connected to the sector segment 12 to be replaced. The driving member 50 is used to provide power to the driving roller 15 in the sector segment 11, so as to achieve continuous pulling with the slab, so that it can stably pass through the arc-shaped cooling section A for cooling.
[0061] According to one embodiment of the present utility model, Figure 2 As shown, steam exhaust pipes 51 are provided on both sides of the sector base 10; the steam exhaust pipes 51 are mainly used to exhaust the steam generated by the cooling of the slab to outside the factory.
[0062] According to one embodiment of the utility model, the slab continuous casting machine segment replacement device further includes a crane for hoisting the to-be-replaced segment 12 onto the turntable 22; the crane may be an overhead crane in a workshop. The to-be-replaced segment 12 is pre-hoisted by the crane and placed on the turntable 22. Since the positioning and installation process of the replacement segment 11 is realized by the replacement vehicle 30, the to-be-replaced segment 12 placed on the turntable 22 does not have corresponding angle and posture requirements, so the hoisting and installation process is relatively simple.
[0063] Implementation method 2:
[0064] The utility model also provides a slab continuous casting machine, which comprises the slab continuous casting machine sector segment replacement device as described in the first embodiment.
[0065] After a long period of operation, the slab continuous casting machine described in the utility model needs to replace multiple fan-shaped segments 11 in the arc cooling section A. At this time, the fan-shaped segments 11 can be efficiently replaced only by using a fan-shaped segment replacement device arranged at this position. The downtime of the slab continuous casting machine is relatively short, and the replacement process is relatively safe and reliable.
[0066] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above are only specific embodiments of the utility model and are not intended to limit the scope of protection of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A slab continuous casting machine segment replacement device, wherein a segment base is provided at an arc-shaped cooling section of the slab continuous casting machine, and a plurality of segments can be installed on the segment base, characterized in that: The sector replacement device comprises: A replacement frame, on which a first guide rail located above the segment base is provided, and the replacement frame is provided with a transfer table for placing the segment to be replaced; The replacement vehicle is slidably arranged on the first guide rail and can slide between the transfer platform and the fan-shaped segment base. The replacement vehicle is provided with a swing arm and a hook arranged on the swing arm for hanging the fan-shaped segment to be replaced.
2. The slab continuous casting machine segment replacement device according to claim 1, characterized in that: The sector replacement device also includes: A plurality of second guide rails are respectively arranged at the installation positions of the plurality of the sector segments on the sector segment base, the second guide rails extend along the radial direction of the arc-shaped cooling segment, and the plurality of second guide rails can be radially docked with the swing arm on the replacement vehicle.
3. The slab continuous casting machine segment replacement device according to claim 2, characterized in that: A guide wheel is provided on the side of the sector to be replaced. When the swing arm and the second guide rail are in contact with each other, the sector to be replaced hung on the hook slides along the second guide rail to the sector base and is installed in place.
4. The slab continuous casting machine segment replacement device according to claim 2, characterized in that: A guide rail frame is arranged on the sector base, and the second guide rail is fixed on the guide rail frame.
5. The slab continuous casting machine segment replacement device according to claim 3, characterized in that: A second guide rail is respectively provided on both sides of the installation position of each sector on the sector base, and the guide wheels are provided on both sides of the sector to be replaced.
6. The slab continuous casting machine segment replacement device according to claim 3, characterized in that: A plurality of positioning seats are provided on the bottom surface of the sector base and are arranged at intervals along the extension direction thereof. The sector to be replaced that slides down along the second guide rail can be clamped into the positioning seats.
7. The slab continuous casting machine segment replacement device according to claim 6, characterized in that: A driving member for driving the driving roller in the sector segment to rotate is provided above the second guide rail. After the sector segment to be replaced is clamped into the positioning seat, the driving member is drivingly connected to the sector segment to be replaced.
8. The slab continuous casting machine segment replacement device according to claim 1, characterized in that: Steam exhaust pipes are arranged on both sides of the sector base.
9. The slab continuous casting machine segment replacement device according to claim 1, characterized in that: The slab continuous casting machine segment replacement device also includes a crane for hoisting the segment to be replaced onto the transfer platform.
10. A slab continuous casting machine, characterized in that: The slab continuous casting machine comprises a slab continuous casting machine sector replacement device as claimed in any one of claims 1-9.