Round tube welding detection tool

By setting up a motor-driven connecting plate and a standing seat driven by electric push rod in the round tube welding detection tool, the problems of inconvenient rotation of the round tube and inconvenient adjustment of the ultrasonic detector are solved, and an efficient and low-strength detection process is achieved.

CN222569647UActive Publication Date: 2025-03-07ANHUI RUIYI AUTOMATION TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420655913.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the inspection process of the existing round tube welding testing tool, the round tube is inconvenient to rotate and the ultrasonic detector is inconvenient to adjust, resulting in high labor intensity for staff and low detection efficiency.

Method used

A circular tube welding inspection tool is designed, and the circular tube body is easy to rotate by setting up a connecting plate and a motor; at the same time, the scanner is easy to move by setting up a seat and an electric push rod.

Benefits of technology

It realizes convenient rotation of the circular tube and movement of the scanner, reduces the labor intensity of staff, and improves detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222569647U_ABST
    Figure CN222569647U_ABST
Patent Text Reader

Abstract

The utility model discloses a round tube welding detection tool which comprises a base, the left portion and the right portion of the lower end of the base are each fixedly provided with a set of supporting bases, the two sets of supporting bases are distributed in a bilateral symmetry mode, and the front portion and the rear portion of the upper end of the base are each provided with a sliding groove. And connecting plates are fixedly mounted on the left portion and the right portion of the upper end of the base correspondingly, a motor is fixedly mounted on the right portion of the upper end of the base, connecting frames are slidably mounted in the two sliding grooves correspondingly, a transverse plate is fixedly mounted at the upper ends of the two connecting frames jointly, and a circular pipe body is arranged between the two connecting plates. According to the circular tube welding detection tool, the connecting plate and the motor are arranged, the motor drives the rotating column and the first gear to rotate, the second gear drives the connecting column and the rotating column to rotate under the driving of the first gear, and the circular tube body can rotate under the assistance of the rotating column; and by arranging the vertical seat, the scanner is convenient to move.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of welding detection, in particular to a round pipe welding detection tool. Background Art

[0002] After the round tube is welded, it is often necessary to test the welding effect. Currently, it is usually tested by manual testing, that is, the tester takes out the welded round tube and judges whether the welding of the round tube is qualified based on his own experience.

[0003] The prior art (patent number: CN213658647U) discloses a round tube welding inspection tool, including a table body, a buffer material block located on the table body, and an ultrasonic detector for detection; the table body is provided with a detection slot, the buffer material block is inclined, the buffer material block is provided with a buffer material slot, the bottom of the buffer material block is provided with a push cylinder, the push cylinder pushes the round tube into the detection slot, and the ultrasonic detector is located directly above the detection slot. The beneficial effect of the utility model is that with the cooperation of the table body, the buffer material block and the ultrasonic detector, continuous detection of the round tube is achieved, there is no need to manually detect the welding quality of the round tube, the manpower consumption is reduced, the detection accuracy and efficiency are greatly improved, it will not be affected by human factors, and the detection accuracy is guaranteed.

[0004] The existing round tube welding inspection tooling has the following disadvantages. The existing equipment uses ultrasonic detectors to detect round tubes, but the existing ultrasonic detectors are not easy to adjust. Since the adjustment method is achieved manually, this method will greatly increase the labor intensity of the staff. Moreover, the existing round tubes need to be rotated by the staff during inspection, thereby increasing manpower consumption. Therefore, we propose a new type of round tube welding inspection tooling. Utility Model Content

[0005] The main purpose of the utility model is to provide a round tube welding detection tool, which can effectively solve the problem that the round tube is inconvenient to rotate and make the ultrasonic detector easy to move.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A round tube welding inspection tool comprises a base, a group of support seats are fixedly installed on the left and right lower ends of the base, the two groups of support seats are symmetrically distributed on the left and right sides, slide grooves are opened on the front and rear upper ends of the base, connecting plates are fixedly installed on the left and right upper ends of the base, a motor is fixedly installed on the right upper end of the base, connecting frames are slidably installed in the two slide grooves, a cross plate is fixedly installed on the upper ends of the two connecting frames, a round tube body is arranged between the two connecting plates, and a stand is fixedly installed on the front and rear upper ends of the base.

[0008] Preferably, a connecting column is movably inserted between the two connecting plates, a rotating column is fixedly sleeved on the outer surface of the connecting column, the output end of the motor is fixedly connected to the rotating column, the left end of the rotating column is fixedly connected to a No. 1 gear, and a No. 2 gear is arranged above the No. 1 gear.

[0009] Preferably, the second gear is fixedly sleeved on the right part of the outer surface of the connecting column, the first gear and the second gear are meshed and connected together, and there is a gap between the first gear and the base.

[0010] Preferably, the left end of the stand is fixedly connected to an electric push rod, and the left end of the electric push rod is fixedly connected to a sliding block.

[0011] Preferably, the slider is slidably connected in the slide groove, and the connecting frame is fixedly connected to the upper end of the slider.

[0012] Preferably, a support is fixedly connected to the middle part of the lower end of the horizontal plate, and a scanner is fixedly connected to the lower end of the support.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. In the utility model, by setting the connecting plate and the motor, the circular tube body is easy to rotate. When in use, when the other side of the circular tube body needs to be inspected, the rotating column is first fixedly sleeved on the connecting column, and the connecting column is movably inserted and connected between the two connecting plates, and the second gear is fixedly sleeved on the connecting column, and the rotating column and the first gear are driven by the motor to rotate, and under the drive of the first gear, the second gear drives the connecting column and the rotating column to rotate, and with the assistance of the rotating column, the circular tube body can be rotated;

[0015] 2. In the utility model, a stand is provided to facilitate movement of the scanner. When in use, the detection of the round tube body is first achieved through the scanner. When the scanner needs to be moved, the slider and the electric push rod are first fixed together, and the slider is fixed to the lower end of the connecting frame, and the slider is slidably connected in the slide groove. Under the action of the electric push rod and the slider, the connecting frame and the cross plate are easy to drive the scanner to move, thereby reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a round pipe welding detection tooling of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of a connecting plate of a round pipe welding inspection tooling of the utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of a stand for a round tube welding inspection tooling of the utility model;

[0019] Figure 4 The utility model is a schematic diagram of the overall structure of a horizontal plate of a round tube welding detection tool.

[0020] In the figure: 1. base; 2. support base; 3. slide groove; 4. connecting plate; 5. motor; 6. stand; 7. connecting frame; 8. cross plate; 9. round tube body; 41. connecting column; 42. rotating column; 51. rotating column; 52. gear No. 1; 53. gear No. 2; 61. electric push rod; 62. slider; 81. support; 82. scanner. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] like Figure 1-4As shown, a round tube welding detection tooling comprises a base 1, a group of support seats 2 are fixedly installed on the left and right lower ends of the base 1, the two groups of support seats 2 are symmetrically distributed, slide grooves 3 are opened on the front and rear upper ends of the base 1, connecting plates 4 are fixedly installed on the left and right upper ends of the base 1, a motor 5 is fixedly installed on the right upper end of the base 1, connecting frames 7 are slidably installed in the two slide grooves 3, a cross plate 8 is fixedly installed on the upper ends of the two connecting frames 7, a round tube body 9 is arranged between the two connecting plates 4, and a stand 6 is fixedly installed on the front and rear upper ends of the base 1.

[0025] A connecting column 41 is movably inserted between the two connecting plates 4, and a rotating column 42 is fixedly sleeved on the outer surface of the connecting column 41. A rotating column 51 is fixedly connected to the output end of the motor 5. A No. 1 gear 52 is fixedly connected to the left end of the rotating column 51, and a No. 2 gear 53 is arranged above the No. 1 gear 52; the No. 2 gear 53 is fixedly sleeved on the right part of the outer surface of the connecting column 41, and the No. 1 gear 52 and the No. 2 gear 53 are meshed and connected together, and there is a gap between the No. 1 gear 52 and the base 1; by arranging the connecting plate 4 and the motor 5, the round tube body 9 is convenient to implement Now rotate. During use, when the other side of the circular tube body 9 needs to be inspected, first the rotating column 42 is fixedly sleeved on the connecting column 41, and the connecting column 41 is movably inserted and connected between the two connecting plates 4, and the second gear 53 is fixedly sleeved on the connecting column 41, and the rotating column 51 and the first gear 52 are driven by the motor 5 to rotate, and under the drive of the first gear 52, the second gear 53 drives the connecting column 41 and the rotating column 42 to rotate, and with the assistance of the rotating column 42, the circular tube body 9 can be rotated.

[0026] The left end of the stand 6 is fixedly connected to an electric push rod 61, and the left end of the electric push rod 61 is fixedly connected to a slider 62; the slider 62 is slidably connected in the slide groove 3, and the connecting frame 7 is fixedly connected to the upper end of the slider 62; the middle part of the lower end of the cross plate 8 is fixedly connected to a support 81, and the lower end of the support 81 is fixedly connected to a scanner 82; by setting the stand 6, the scanner 82 is easy to move. When in use, the detection of the circular tube body 9 is first achieved through the scanner 82. When the scanner 82 needs to be moved, the slider 62 and the electric push rod 61 are first fixed together, and the slider 62 is fixed to the lower end of the connecting frame 7, and the slider 62 is slidably connected in the slide groove 3. Under the action of the electric push rod 61 and the slider 62, the connecting frame 7 and the cross plate 8 are easy to drive the scanner 82 to move, thereby reducing the labor intensity of the staff.

[0027] It should be noted that the utility model is a round tube welding detection tool. By setting the connecting plate 4 and the motor 5, the round tube body 9 is easy to rotate. When in use, when the other side of the round tube body 9 needs to be detected, the rotating column 42 is first fixedly sleeved on the connecting column 41, and the connecting column 41 is movably inserted and connected between the two connecting plates 4, and the second gear 53 is fixedly sleeved on the connecting column 41, and the rotating column 51 and the first gear 52 are driven by the motor 5 to rotate, and under the drive of the first gear 52, the second gear 53 drives the connecting column 41 and the rotating column 42 to rotate. The scanner 82 is easy to move by setting the stand 6. When in use, the detection of the tube body 9 is first realized by the scanner 82. When the scanner 82 needs to be moved, the slider 62 and the electric push rod 61 are first fixed together, and the slider 62 is fixed to the lower end of the connecting frame 7. At the same time, the slider 62 is slidably connected in the slide groove 3. Under the action of the electric push rod 61 and the slider 62, the connecting frame 7 and the cross plate 8 are easy to drive the scanner 82 to move, thereby reducing the labor intensity of the staff.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A round tube welding inspection tool, comprising a base (1), characterized in that: A group of support seats (2) are fixedly installed on the left and right lower ends of the base (1), and the two groups of support seats (2) are symmetrically distributed on the left and right sides. A slide groove (3) is provided on the front and rear upper ends of the base (1). A connecting plate (4) is fixedly installed on the left and right upper ends of the base (1). A motor (5) is fixedly installed on the right upper end of the base (1). A connecting frame (7) is slidably installed in the two slide grooves (3). A horizontal plate (8) is fixedly installed on the upper ends of the two connecting frames (7). A circular tube body (9) is arranged between the two connecting plates (4). A stand (6) is fixedly installed on the front and rear upper ends of the base (1).

2. The round tube welding detection tool according to claim 1, characterized in that: A connecting column (41) is movably inserted between the two connecting plates (4), a rotating column (42) is fixedly sleeved on the outer surface of the connecting column (41), a rotating column (51) is fixedly connected to the output end of the motor (5), a first gear (52) is fixedly connected to the left end of the rotating column (51), and a second gear (53) is arranged above the first gear (52).

3. The round tube welding detection tool according to claim 2, characterized in that: The second gear (53) is fixedly sleeved on the right part of the outer surface of the connecting column (41), the first gear (52) and the second gear (53) are meshed and connected together, and there is a gap between the first gear (52) and the base (1).

4. The round tube welding detection tool according to claim 3 is characterized in that: The left end of the stand (6) is fixedly connected to an electric push rod (61), and the left end of the electric push rod (61) is fixedly connected to a sliding block (62).

5. The round tube welding detection tool according to claim 4, characterized in that: The slide block (62) is slidably connected in the slide groove (3), and the connecting frame (7) is fixedly connected to the upper end of the slide block (62).

6. The round tube welding inspection tool according to claim 5, characterized in that: A support (81) is fixedly connected to the middle of the lower end of the transverse plate (8), and a scanner (82) is fixedly connected to the lower end of the support (81).

Citation Information

Patent Citations

  • Round tube welding detection tool

    CN213658647U