Soft needle pressing and assembling device
By designing soft needle pressing assembly devices, including linear motors, mobile vehicles, soft needle robots, vehicle unlocking components and soft needle pressing assembly, the problem of the soft needle being unable to escape from the robot during assembly is solved, resulting in the failure of assembly to be assembled, and automated production and efficient assembly are achieved.
Patent Information
- Application Number
- CN202420553616.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-21
AI Technical Summary
During the assembly process of the soft needle and bottom shell of the blood glucose meter, the soft needle cannot be separated from the robot, resulting in the problem of unqualified assembly.
A soft needle pressing assembly device is designed, including a linear motor, a mobile vehicle, a soft needle robot, a vehicle unlocking assembly and a soft needle pressing assembly. The linear motor drives the moving vehicle to the assembly position, and the soft needle manipulator grabs and inserts the soft needle to the bottom shell installation position. The vehicle unlocking assembly realizes automatic unlocking, and the soft needle presses the soft needle to ensure assembly is in place.
It realizes automated production, improves production efficiency, reduces the number of times of artificial contact with products, and improves the yield of soft needle assembly.
Smart Images

Figure CN222569824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated equipment, in particular to a soft needle pressing and assembling device. Background Art
[0002] Currently, when assembling the soft needle and bottom shell of the blood glucose meter, a grasping device is first required to grasp the soft needle from the loading device, and then a single detection camera is used to detect the posture of the grasped soft needle to ensure that the soft needle can be docked with the bottom shell. The grasped soft needle is then inserted into the bottom shell, and the soft needle is pressed into the bottom shell by a pressing device to complete the assembly. After that, the assembled bottom shell is placed in the discharge position by the feeding device.
[0003] However, during the process of assembling the soft needle and the bottom shell, there is a risk that the soft needle will be lifted up by the grasping device, resulting in failure of assembling the soft needle. Utility Model Content
[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problem in the prior art that during the assembly process of the soft needle and the bottom shell, the soft needle cannot be separated from the robot arm, resulting in unqualified soft needle assembly.
[0005] In order to solve the above technical problems, the utility model provides a soft needle pressing assembly device, comprising: a linear motor; a moving carrier, which is connected to the mover of the linear motor, and the moving carrier is provided with a bottom shell to be assembled, and the linear motor is used to drive the moving carrier to move linearly to the assembly position; a soft needle manipulator, which is used to grab the soft needle, and the soft needle manipulator is used to insert the soft needle into the bottom shell installation position; a carrier unlocking component, which is used to unlock the bottom shell installation position of the mobile carrier to facilitate the insertion of the bottom shell; a soft needle pressing component, which is used when the soft needle manipulator clamps the soft needle to assemble it to the bottom shell of the moving carrier, and the soft needle pressing component presses down the soft needle for assembling the soft needle to the bottom shell installation position.
[0006] In one embodiment of the utility model, the soft needle pressing assembly includes a column, a lifting cylinder, an adapter plate, a push-out cylinder, a pressure head mounting plate and a soft needle limiting pressure head. The lifting cylinder is fixedly mounted on the column, the adapter plate is connected to the piston rod of the lifting cylinder, the push-out cylinder is fixedly mounted on the adapter plate, the pressure head mounting plate is connected to the piston rod of the push-out cylinder, the soft needle limiting pressure head is mounted on the pressure head mounting plate, and the lifting cylinder and the push-out cylinder cooperate to drive the soft needle limiting pressure head to press down the soft needle.
[0007] In one embodiment of the utility model, a vision-guiding CCD camera and a light source 1 are provided on the column. The vision-guiding CCD camera is located directly above the installation position of the mobile vehicle, and the light source 1 is used to provide light for the vision-guiding CCD camera.
[0008] In one embodiment of the utility model, the soft needle pressing assembly device further comprises a mounting base, on which a linear guide rail is provided, and the linear guide rail is arranged along the moving direction of the mover of the linear motor.
[0009] In one embodiment of the utility model, a linear slider is connected to the mobile carrier, and the linear slider slides along the linear guide rail.
[0010] In one embodiment of the utility model, the soft needle manipulator includes a robotic arm, a gripper cylinder mounting plate and a gripper cylinder, the gripper cylinder mounting plate is connected to the robotic arm, the gripper cylinder is mounted on the gripper cylinder mounting plate, and the gripper of the gripper cylinder is used to clamp the soft needle.
[0011] In one embodiment of the utility model, the mobile carrier includes a base, a rectangular support plate, a bearing plate and a locking assembly, the base is connected to the mover of the linear motor, the rectangular support plate and the base are fixedly connected, the bearing plate and the locking assembly are arranged on the rectangular support plate, a bottom shell is provided on the bearing plate, and the locking assembly is used to press the bottom shell onto the bearing plate.
[0012] In one embodiment of the utility model, the locking assembly includes a locking block, a moving block, a return spring and a stop block, the stop block is installed on a rectangular supporting plate, the locking block is installed on the moving block, the moving block slides along the stop block, the return spring is arranged between the moving block and the stop block to provide a return force for the moving block, and the locking block is used to lock the bottom shell on the supporting plate.
[0013] In one embodiment of the utility model, the carrier unlocking assembly includes an unlocking support seat, an unlocking push cylinder and an unlocking push plate, the unlocking push cylinder is fixedly mounted on the unlocking support seat, the unlocking push plate and the piston rod of the unlocking push cylinder are connected, and the unlocking push cylinder drives the unlocking push plate to contact the moving block.
[0014] In one embodiment of the utility model, the unlocking push plate is a rectangular flat plate, the moving block is provided with a convex portion, the unlocking push plate is arranged opposite to the convex portion, and the unlocking push plate and the convex portion are in contact.
[0015] The above technical solution of the utility model has the following advantages compared with the prior art:
[0016] The soft needle pressing and assembling device described in the utility model has a linear motor capable of transporting a carrier to an assembly position. After the carrier is in place, it is automatically unlocked through the carrier result assembly, thereby meeting the requirements of automated production, improving production efficiency, reducing the number of times that humans touch products, and improving product yield. The designed soft needle manipulator can realize direct loading of the soft needle from the silo to the position of the carrier's bottom shell to be assembled. After the soft needle is assembled by the soft needle manipulator, the soft needle pressing assembly presses down the top of the soft needle to ensure that the soft needle is assembled in place, thereby improving the soft needle assembly yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein
[0018] Figure 1 It is a schematic diagram of the overall structure of the soft needle pressing assembly device of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the soft needle pressing assembly of the utility model;
[0020] Figure 3 It is a partial structural schematic diagram of the soft needle pressing assembly of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the soft needle manipulator of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the carrier unlocking component and the soft needle pressing component of the utility model. Figure 1 ;
[0023] Figure 6 This is a schematic diagram of the structure of the carrier unlocking component and the soft needle pressing component of the utility model. Figure 2 ;
[0024] Figure 7 This is a schematic diagram of the structure of the carrier unlocking component and the soft needle pressing component of the utility model. Figure 3 ;
[0025] Figure 8 It is a structural schematic diagram of the load-bearing plate of the utility model;
[0026] Fig. 9 It is a structural schematic diagram of the locking assembly of the utility model.
[0027] Explanation of the markings in the drawings in the specification: linear motor 1, moving carrier 2, linear slider 20, base 21, rectangular support plate 22, bearing plate 23, bottom shell placement groove 231, locking assembly 24, locking block 241, moving block 242, return spring 243, stop block 244, protrusion 245, soft needle manipulator 3, robot arm 31, clamping claw cylinder mounting plate 32, clamping claw cylinder 33, carrier unlocking assembly 4, unlocking support seat 41, unlocking push cylinder 42, unlocking push plate 43, soft needle pressing assembly 5, column 51, lifting cylinder 52, adapter plate 53, push cylinder 54, pressure head mounting plate 55, soft needle limit pressure head 56, visual guidance CCD camera 57, light source 1 58, mounting base 6, linear guide rail 61. DETAILED DESCRIPTION
[0028] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0029] Reference Figure 1 As shown, the soft needle pressing assembly device of the utility model comprises several main parts: a linear motor 1, a moving carrier 2, a soft needle manipulator 3, a carrier unlocking component 4 and a soft needle pressing component 5; the moving carrier 2 is connected to the mover of the linear motor 1, and the moving carrier 2 is provided with a bottom shell to be assembled, and the linear motor 1 is used to drive the moving carrier 2 to move linearly to the assembly position; the soft needle manipulator 3 is used to grab the soft needle, and the soft needle manipulator 3 is used to insert the soft needle into the bottom shell installation position; the carrier unlocking component 4 is used to unlock the bottom shell installation position of the moving carrier 2 so that the bottom shell can be placed in it; the soft needle pressing component 5 is used when the soft needle manipulator 3 clamps the soft needle to assemble it on the bottom shell of the moving carrier 2, and the soft needle pressing component 5 presses down the soft needle for assembling the soft needle to the bottom shell installation position.
[0030] Reference Figure 2 , 3 As shown, the soft needle pressing assembly 5 includes a column 51, a lifting cylinder 52, an adapter plate 53, a push-out cylinder 54, a pressure head mounting plate 55 and a soft needle limiting pressure head 56. The lifting cylinder 52 is fixedly mounted on the column 51, the adapter plate 53 is connected to the piston rod of the lifting cylinder 52, the push-out cylinder 54 is fixedly mounted on the adapter plate 53, the pressure head mounting plate 55 is connected to the piston rod of the push-out cylinder 54, the soft needle limiting pressure head 56 is mounted on the pressure head mounting plate 55, and the lifting cylinder 52 and the push-out cylinder 54 cooperate to drive the soft needle limiting pressure head 56 to press the soft needle down. The lifting cylinder 52 drives the soft needle limiting pressure head 56 to move up and down in the vertical direction, so that the soft needle limiting pressure head 56 presses the soft needle from above, and the push-out cylinder 54 drives the soft needle limiting pressure head 56 to move linearly in the horizontal direction, so that the soft needle limiting pressure head 56 is close to the soft needle.
[0031] In order to ensure the assembly yield of the soft needle and the bottom shell, a visual guidance CCD camera 57 and a light source 58 are provided on the column 51. The visual guidance CCD camera 57 is located directly above the installation position of the mobile carrier 2, and the light source 58 is used to provide light for the visual guidance CCD camera 57. After the soft needle pressing assembly 5 presses the soft needle to the installation position of the bottom shell, the visual guidance CCD camera 57 takes pictures again to re-inspect the assembly effect of the soft needle and the bottom shell. If the re-inspection result is qualified, the linear motor 1 transports the mobile carrier 2 to the next station; if the re-inspection result is unqualified, the carrier unlocking assembly 4 is pushed out to unlock the mobile carrier 2. After the soft needle manipulator 3 takes away the unqualified materials, the carrier unlocking assembly 4 is reset, and the linear motor 1 transports the mobile carrier 2 to the next station.
[0032] The soft needle pressing assembly device of the utility model further includes a mounting base 6, on which a linear guide rail 61 is provided, and the linear guide rail 61 is provided along the moving direction of the mover of the linear motor 1. A linear slider 20 is connected to the moving carrier 2, and the linear slider 20 slides along the linear guide rail 61. The linear slider 20 can be provided to enable the moving carrier 2 to move to the next station along a linear direction.
[0033] Reference Figure 4 As shown, the soft needle manipulator 3 includes a mechanical arm 31, a clamping cylinder mounting plate 32 and a clamping cylinder 33. The clamping cylinder mounting plate 32 is connected to the mechanical arm 31, and the clamping cylinder 33 is mounted on the clamping cylinder mounting plate 32. The clamping claw of the clamping cylinder 33 is used to clamp the soft needle. The clamping claw cylinder 33 used in this embodiment clamps the soft needle. Different clamping structures can be selected for different parts to be assembled, such as a suction nozzle.
[0034] Reference Figure 5-7 As shown, the mobile carrier 2 includes a base 21, a rectangular supporting plate 22, a bearing plate 23 and a locking assembly 24. The base 21 is connected to the mover of the linear motor 1, the rectangular supporting plate 22 and the base 21 are fixedly connected, the bearing plate 23 and the locking assembly 24 are arranged on the rectangular supporting plate 22, and a bottom shell is provided on the bearing plate 23. The locking assembly 24 is used to press the bottom shell onto the bearing plate 23.
[0035] Reference Figure 8 As shown, a bottom shell placement groove 231 is provided on the upper end surface of the supporting plate 23, and the side of the bottom shell placement groove 231 close to the locking assembly 24 is set as an opening structure. The bottom shell is placed in the bottom shell placement groove 231, and the locking assembly 24 passes through the opening to press the bottom shell in the bottom shell placement groove 231, so that the bottom shell is positioned in the bottom shell placement groove 231.
[0036] In the above structure, the locking assembly 24 includes a locking block 241, a moving block 242, a return spring 243 and a stop block 244, the stop block 244 is installed on the rectangular supporting plate 22, the locking block 241 is installed on the moving block 242, the moving block 242 slides along the stop block 244, the return spring 243 is arranged between the moving block 242 and the stop block 244 to provide a return force for the moving block 242, and the locking block 241 is used to lock the bottom shell on the supporting plate 23.
[0037] In addition, the vehicle unlocking assembly 4 includes an unlocking support seat 41, an unlocking push cylinder 42 and an unlocking push plate 43. The unlocking push cylinder 42 is fixedly mounted on the unlocking support seat 41, and the unlocking push plate 43 is connected to the piston rod of the unlocking push cylinder 42. The unlocking push cylinder 42 drives the unlocking push plate 43 to contact the moving block 242.
[0038] Reference Fig. 9 As shown, the unlocking push plate 43 is a rectangular flat plate, a convex portion 245 is provided on the moving block 242 , the unlocking push plate 43 is arranged opposite to the convex portion 245 , and the unlocking push plate 43 and the convex portion 245 are in contact.
[0039] The working principle of the locking assembly 24 and the vehicle unlocking assembly 4 is as follows:
[0040] The piston rod of the unlocking and pushing cylinder 42 extends out, and pushes the unlocking push plate 43 to contact the moving block 242, thereby driving the moving block 242 to move, so that the locking block 241 changes from the state of pressing the bottom shell in the bottom shell placement groove 231 to the released state. At this time, the return spring 243 is compressed and can drive the bottom shell in the bottom shell placement groove 231; when the bottom shell to be assembled is placed in the bottom shell placement groove 231, when the piston rod of the unlocking and pushing cylinder 42 is retracted, the unlocking push plate 43 is separated from the moving block 242, and the moving block 242 moves toward the inside of the bottom shell placement groove 231 under the action of the elastic restoring force of the return spring 243, and the locking block 241 pushes the bottom shell to be assembled to abut against the inner wall of the bottom shell placement groove 231, thereby completing the pressing and positioning of the bottom shell to be assembled.
[0041] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.
Claims
1. A soft needle pressing assembly device, characterized in that: include: Linear motors; A mobile carrier, which is connected to the mover of the linear motor and is provided with a bottom shell to be assembled, and the linear motor is used to drive the mobile carrier to move linearly to an assembly position; A soft needle manipulator, which is used to grab the soft needle, and the soft needle manipulator is used to insert the soft needle into the bottom shell installation position; A carrier unlocking assembly, which is used to unlock the bottom shell installation position of the mobile carrier so that the bottom shell can be inserted; The soft needle pressing assembly is used when the soft needle manipulator clamps the soft needle and assembles it to the bottom shell of the mobile carrier. The soft needle pressing assembly presses the soft needle down so that the soft needle is assembled to the bottom shell installation position.
2. The soft needle pressing and assembling device according to claim 1, characterized in that: The soft needle pressing assembly includes a column, a lifting cylinder, an adapter plate, a push-out cylinder, a pressure head mounting plate and a soft needle limiting pressure head. The lifting cylinder is fixedly mounted on the column, the adapter plate is connected to the piston rod of the lifting cylinder, the push-out cylinder is fixedly mounted on the adapter plate, the pressure head mounting plate is connected to the piston rod of the push-out cylinder, the soft needle limiting pressure head is mounted on the pressure head mounting plate, and the lifting cylinder and the push-out cylinder cooperate to drive the soft needle limiting pressure head to press the soft needle down.
3. The soft needle pressing and assembling device according to claim 2, characterized in that: The column is provided with a visual guidance CCD camera and a light source 1, wherein the visual guidance CCD camera is located directly above the installation position of the mobile vehicle, and the light source 1 is used to provide light for the visual guidance CCD camera.
4. The soft needle pressing and assembling device according to claim 1, characterized in that: The soft needle pressing and assembling device also includes a mounting base, on which a linear guide rail is provided, and the linear guide rail is arranged along the moving direction of the mover of the linear motor.
5. The soft needle pressing and assembling device according to claim 4, characterized in that: The moving carrier is connected with a linear slider, and the linear slider slides along the linear guide rail.
6. The soft needle pressing and assembling device according to claim 1, characterized in that: The soft needle manipulator includes a mechanical arm, a clamping cylinder mounting plate and a clamping cylinder. The clamping cylinder mounting plate is connected to the mechanical arm, the clamping cylinder is mounted on the clamping cylinder mounting plate, and the clamping claw of the clamping cylinder is used to clamp the soft needle.
7. The soft needle pressing and assembling device according to claim 1, characterized in that: The mobile carrier includes a base, a rectangular support plate, a bearing plate and a locking assembly. The base is connected to the mover of the linear motor. The rectangular support plate and the base are fixedly connected. The bearing plate and the locking assembly are arranged on the rectangular support plate. A bottom shell is provided on the bearing plate. The locking assembly is used to press the bottom shell onto the bearing plate.
8. The soft needle pressing and assembling device according to claim 7, characterized in that: The locking assembly includes a locking block, a moving block, a return spring and a stop block, wherein the stop block is mounted on a rectangular supporting plate, the locking block is mounted on the moving block, the moving block slides along the stop block, the return spring is arranged between the moving block and the stop block to provide a return force for the moving block, and the locking block is used to lock the bottom shell on the supporting plate.
9. The soft needle pressing and assembling device according to claim 8, characterized in that: The carrier unlocking assembly includes an unlocking support seat, an unlocking push cylinder and an unlocking push plate, wherein the unlocking push cylinder is fixedly mounted on the unlocking support seat, the unlocking push plate is connected to the piston rod of the unlocking push cylinder, and the unlocking push cylinder drives the unlocking push plate to contact the moving block.
10. The soft needle pressing and assembling device according to claim 9, characterized in that: The unlocking push plate is a rectangular flat plate, a convex portion is provided on the moving block, the unlocking push plate is arranged opposite to the convex portion, and the unlocking push plate and the convex portion are in contact.
Citation Information
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