Self-chip-removal three-shaft horizontal lathe
By designing a combined structure of a sedimentation tank, filter basket and cleaning brush in a horizontal lathe, the problem of low water filtration accuracy in the prior art is solved, and more efficient self-chip cleaning and water circulation filtration effects are achieved.
Patent Information
- Application Number
- CN202420488712.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In the prior art, metal waste chips generated by horizontal lathes during processing are difficult to effectively clean up, resulting in waste chips contained in circulating water and low filtration accuracy.
A self-chip discharge three-axis horizontal lathe is designed, using a combined structure of a sedimentation tank and a filter basket. It is used to perform secondary filtration through electromagnet adsorption of precipitation, filter sleeve and filter cloth to improve the filtration accuracy of water circulation, and the processing tank is brushed by an electric telescopic rod to drive the cleaning brush to improve cleaning efficiency.
It effectively improves the filtration accuracy of water circulation, reduces the content of waste chips in the circulating water, improves the cleaning efficiency of the processing tank, and ensures the self-chip removal function of the lathe.
Smart Images

Figure CN222570091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a self-chip removal three-axis horizontal lathe. Background Art
[0002] Horizontal lathes are often used to process internal and external rotating surfaces, end faces and various internal and external threads of workpieces. With the corresponding tools and accessories, they can also perform drilling, reaming, tapping and knurling. Lathes will produce a large amount of metal waste during the processing process, which is easy to remain on the surface of the bed and needs to be cleaned regularly.
[0003] Among them, China patents a self-chip removal horizontal precision lathe <publication number is CN216421098U>, which specifically includes a lathe body, a flushing tank, and a waste collection box, wherein the flushing tank is installed on the lathe bed at the first end of the lathe body, and the waste collection box is installed on the second end of the lathe body; a flushing nozzle is provided on the flushing tank. Flushing water on the lathe bed through the flushing tank installed on the lathe bed can wash away the metal chip waste on the lathe bed, and the washed away metal chip waste will fall into the waste collection box and be collected. Although this method can perform self-chip removal and cleaning on the lathe, it also has the problem that due to its low secondary filtration accuracy, it will still cause waste chips in the circulating water.
[0004] Therefore, it is particularly important to design a self-chip removal three-axis horizontal lathe to solve the above-mentioned defects. Utility Model Content
[0005] 1) Technical problems to be solved by the utility model
[0006] In view of the shortcomings of the prior art, the utility model designs a self-chip removal three-axis horizontal lathe, which aims to solve the technical problem of low water filtration accuracy in the prior art, resulting in waste chips in the circulating water.
[0007] 2) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A self-chip removal three-axis horizontal lathe comprises a lathe body, a machining groove is provided on the top of the lathe body, a water discharge head is installed on one side of the machining groove, a water outlet is provided on the side of the machining groove away from the water outlet head, both sides of the top of the lathe body are fixedly connected with adjustment platforms, and the tops of two groups of the adjustment platforms are provided with limited position slide grooves, the top of the left adjustment platform is rotatably connected with a threaded adjustment rod, the top of the right adjustment platform is fixedly connected with a slide rod, a moving platform is slidably connected between the adjustment platforms, an electric telescopic rod is installed below the moving platform, a cleaning brush is fixedly connected to the bottom of the electric telescopic rod, a sedimentation tank is provided below the water outlet and at the bottom of the lathe body, a support frame is fixedly connected to one side of the top of the sedimentation tank, a filter basket is embedded in the position above the support frame and corresponding to the water outlet, an electromagnet is installed at the bottom of the sedimentation tank, a water pump is fixedly connected to one side of the sedimentation tank, an end of the water pump is fixedly connected to a water reservoir away from the sedimentation tank, and a water supply pipe is connected between the side of the water reservoir away from the water pump and the water outlet head.
[0010] As a preferred solution of the utility model, the bottom corners of the processing groove are all designed as smooth arc angle structures, and the drainage outlet is designed as an inclined angle structure.
[0011] As a preferred solution of the utility model, one end of the threaded adjustment rod is located on one side of the adjustment platform and a rotating motor is installed.
[0012] As a preferred solution of the utility model, directional pulleys are rotatably connected to the positions corresponding to the limiting slide grooves on both sides of the bottom of the movable platform, the movable platform is slidably connected to the limiting slide grooves through the directional pulleys, a threaded adjustment hole is provided on the side of the movable platform corresponding to the threaded adjustment rod, the movable platform is threadedly connected to the threaded adjustment rod through the threaded adjustment hole, a through hole is provided at the position of the movable platform corresponding to the slide rod, and the movable platform is slidably connected to the slide rod through the through hole.
[0013] As a preferred solution of the utility model, clamping strips are fixedly connected to the two sides of the bottom of the filter basket and at positions corresponding to the support frame.
[0014] As a preferred solution of the utility model, a water pump is installed at one end of the water suction pipe connected to the water reservoir, and a water suction port is opened at the end of the water suction pipe away from the water pump. A filter sleeve is threadedly connected to the outer side of the water suction port, a filter mesh frame is fixedly connected to the inside of the filter sleeve, and a filter cloth is provided on the outer side of the filter mesh frame.
[0015] As a preferred solution of the utility model, a second water pump is installed at one end of the water pipe connected to the water outlet, and pulley blocks are rotatably connected to both sides of the bottom of the sedimentation tank and the water storage tank.
[0016] 3) Beneficial effects
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] First, the water flows through the processing tank after flushing, and then enters the sedimentation tank through the drain port. The filter basket intercepts and recovers the larger metal fragments in the water flow. After the electromagnet is energized, the metal debris in the water body is adsorbed and settled to the bottom. The water pump uses the water inlet at one end of the water pumping pipe to pump water. The water flows through the filter sleeve for secondary filtration and is then transported to the water storage tank through the water pumping pipe for water circulation and standby, thereby improving the filtration accuracy of the water circulation.
[0019] Secondly, the rotating motor drives the threaded adjusting rod to rotate, so that the moving platform slides back and forth on the adjusting platform. The moving platform drives the cleaning brush to brush the processing tank through the electric telescopic rod, thereby improving the cleaning efficiency of the processing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a self-chip removal three-axis horizontal lathe;
[0021] Figure 2 It is a schematic diagram of the internal structure of a three-axis horizontal lathe with self-chip removal;
[0022] Figure 3 It is a schematic diagram of the overall structure of the mobile station;
[0023] Figure 4 This is a schematic diagram of the structure of the sedimentation tank and the water storage tank;
[0024] Figure 5 It is a schematic diagram of the structure of the water pumping pipe;
[0025] Figure 6 Schematic diagram of the internal structure of the filter sleeve.
[0026] In the figure: 1. lathe body; 101. processing groove; 102. water outlet; 103. drain outlet; 2. adjustment table; 201. limit slide; 202. threaded adjustment rod; 2021. rotating motor; 203. slide rod; 3. moving table; 301. electric telescopic rod; 302. cleaning brush; 303. threaded adjustment hole; 304. through hole; 4. sedimentation tank; 401. support frame; 402. filter basket; 4021. clamping strip; 403. electromagnet; 5. water pump; 501. water pump 1; 502. water suction port; 503. filter sleeve; 5031. filter mesh frame; 5032. filter cloth; 6. water reservoir; 601. water pipe; 6011. water pump 2. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example:
[0029] The utility model provides a three-axis horizontal lathe with self-chip removal, which aims to solve the technical problem that the water filtering accuracy in the prior art is not high, resulting in waste chips in the circulating water;
[0030] See also Figure 1-Figure 6 , the utility model provides a technical solution:
[0031] A self-chip removal three-axis horizontal lathe includes a lathe body 1. A processing groove 101 is provided on the top of the lathe body 1. The bottom corners of the processing groove 101 are all designed with smooth arc angle structures, which is convenient for a cleaning brush 302 to brush and clean the bottom corners of the processing groove 101. A water discharge head 102 is installed on one side of the processing groove 101. The water discharge head 102 draws water through a water pump 6011 to flush the processing groove 101. A drain port 103 is provided on the side of the processing groove 101 away from the water discharge head 102. After the water flushes the processing groove 101, it enters the sedimentation tank 4 through the drain port 103. The drain port 103 is designed with an inclined angle structure, which effectively drains the water flow into the filter basket 402.
[0032] Among them, see Figure 1 , both sides of the top of the lathe body 1 are fixedly connected with adjusting platforms 2, and the tops of the two groups of adjusting platforms 2 are provided with limited sliding grooves 201. The top of the left adjusting platform 2 is rotatably connected with a threaded adjusting rod 202, and one end of the threaded adjusting rod 202 is located on one side of the adjusting platform 2 and a rotating motor 2021 is installed. The rotating motor 2021 drives the threaded adjusting rod 202 to rotate, so that the moving platform 3 slides back and forth on the adjusting platform 2 for displacement, driving the cleaning brush 302 to brush the processing groove 101, and the top of the right adjusting platform 2 is fixedly connected with a sliding rod 203.
[0033] For further information, see Figure 1 , Figure 2 and Figure 3The movable platform 3 is slidably connected between the adjusting platforms 2, and directional pulleys are rotatably connected at both sides of the bottom of the movable platform 3 and at positions corresponding to the limiting slide grooves 201. The movable platform 3 is slidably connected to the limiting slide grooves 201 through the directional pulleys, so as to improve the smoothness of the movement of the movable platform 3. An electric telescopic rod 301 is installed below the movable platform 3, and the electric telescopic rod 301 drives the cleaning brush 302 to rise and fall, so that water can flow into the drain port 103. The cleaning brush 302 is fixedly connected to the bottom of the electric telescopic rod 301, and the cleaning brush 302 brushes the processing groove 101 to improve the cleaning efficiency of the processing groove 101. A threaded adjustment hole 303 is provided on one side of the movable platform 3 corresponding to the threaded adjustment rod 202, and the movable platform 3 is threadedly connected to the threaded adjustment rod 202 through the threaded adjustment hole 303 to drive the cleaning brush 302 to move. A through hole 304 is provided at the position corresponding to the movable platform 3 and the slide rod 203, and the movable platform 3 is slidably connected to the slide rod 203 through the through hole 304, so as to improve the stability of the movement of the movable platform 3.
[0034] For further information, see Figure 1 , Figure 2 and Figure 4 A sedimentation tank 4 is provided below the drain outlet 103 and at the bottom of the lathe body 1. A support frame 401 is fixedly connected to one side of the top of the sedimentation tank 4. The support frame 401 supports a filter basket 402. A filter basket 402 is embedded in the position above the support frame 401 and corresponding to the drain outlet 103. The filter basket 402 intercepts and recovers larger metal fragments in the water flow. Clip strips 4021 are fixedly connected to the bottom of the filter basket 402 and at positions corresponding to the support frame 401. The filter basket 402 is embedded in the top of the support frame 401 through the clip strips 4021. An electromagnet 403 is installed at the bottom of the sedimentation tank 4. When the electromagnet 403 is energized, it absorbs and sinks metal debris in the water body to the bottom, making it convenient for the pumping pipe 5 to extract water for water circulation.
[0035] For further information, see Figure 2 , Figure 4 , Figure 5 and Figure 6 A water suction pipe 5 is fixedly connected to one side of the sedimentation tank 4, and a water pump 501 is installed at one end of the water suction pipe 5 connected to the water reservoir 6. The water pump 501 transports water to the water reservoir 6 through the water suction pipe 5. A water suction port 502 is opened at the end of the water suction pipe 5 away from the water suction pump 501, and the water suction pipe 5 pumps water through the water suction port 502. A filter sleeve 503 is threadedly connected to the outer side of the water suction port 502, and a filter rack 5031 is fixedly connected to the inside of the filter sleeve 503. A filter cloth 5032 is sleeved on the outer side of the filter rack 5031. The filter rack 5031 and the filter cloth 5032 perform secondary filtration on fine metal particles in the water to improve the filtration accuracy of the water circulation.
[0036] For further information, see Figure 2One end of the pumping pipe 5 away from the sedimentation tank 4 is fixedly connected to the water reservoir 6, and a water pipe 601 is connected to the side of the water reservoir 6 away from the pumping pipe 5 and between the water outlet head 102, and a pumping pump 6011 is installed at one end of the water pipe 601 connected to the water outlet head 102. The pumping pump 6011 transports the water in the water reservoir 6 to the water outlet head 102 through the water pipe 601 to flush the processing tank 101. The bottom sides of the sedimentation tank 4 and the water reservoir 6 are rotatably connected with pulley blocks, and the pulley blocks drive the sedimentation tank 4 and the water reservoir 6 to move, so as to facilitate the recovery of metal debris in the later stage.
[0037] In addition, it should be added based on the contents of the above embodiments that the rotating motor 2021, the electric telescopic rod 301, the electromagnet 403 and the water pump are all existing technologies, and their internal working principles and operating procedures will not be described in detail here.
[0038] The working process of the utility model is as follows: first, the water outlet 102 draws water through the water pump 6011 to flush the processing tank 101, the rotating motor 2021 drives the threaded adjustment rod 202 to rotate, so that the moving platform 3 is threadedly connected with the threaded adjustment rod 202 through the threaded adjustment hole 303 to drive the cleaning brush 302 to move, and the cleaning brush 302 brushes the processing tank 101, and the electric telescopic rod 301 drives the cleaning brush 302 to rise and fall, so that the water that has flushed the processing tank 101 enters the sedimentation tank 4 through the drain port 103, and the filter basket 402 is relatively large in the water flow. Large metal fragments are intercepted and recovered, and the electromagnet 403 is energized to absorb and sink the metal debris in the water body. The water pump 501 uses the water suction port 502 at the end of the water pump pipe 5 to transport the water in the sedimentation tank 4 to the water reservoir 6. The filter sleeve 503 uses the filter frame 5031 and the filter cloth 5032 to perform secondary filtration on the fine metal particles in the water body to improve the filtration accuracy of the water circulation. The water pump 6011 transports the water in the water reservoir 6 to the water outlet 102 through the water pipe 601 to rinse the processing tank 101 for recycling.
[0039] The entire operation process is simple and convenient. Compared with the existing horizontal lathe, the utility model can enhance the filtering accuracy in the water circulation through design, facilitate the recycling of metal waste, and improve the cleaning efficiency of the processing tank.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A three-axis horizontal lathe with self-chip removal, comprising a lathe body (1), characterized in that: A processing groove (101) is provided on the top of the lathe body (1), a water discharge head (102) is installed on one side of the processing groove (101), and a water outlet (103) is provided on the side of the processing groove (101) away from the water discharge head (102). Adjustment platforms (2) are fixedly connected to both sides of the top of the lathe body (1), and limited sliding grooves (201) are provided on the tops of the two groups of adjustment platforms (2). A threaded adjustment rod (202) is rotatably connected to the top of the left adjustment platform (2), and a sliding rod (203) is fixedly connected to the top of the right adjustment platform (2). A moving platform (3) is slidably connected between the adjustment platforms (2), and an electric telescopic rod (301) is installed below the moving platform (3). The electric telescopic rod (301) is arranged on the bottom of the moving platform (3). A cleaning brush (302) is fixedly connected to the bottom of the retractable rod (301); a sedimentation tank (4) is provided below the drainage port (103) and at the bottom of the lathe body (1); a support frame (401) is fixedly connected to one side of the top of the sedimentation tank (4); a filter basket (402) is embedded above the support frame (401) and at a position corresponding to the drainage port (103); an electromagnet (403) is installed at the bottom of the sedimentation tank (4); a water extraction pipe (5) is fixedly connected to one side of the sedimentation tank (4); an end of the water extraction pipe (5) away from the sedimentation tank (4) is fixedly connected to a water reservoir (6); a water supply pipe (601) is connected between the side of the water reservoir (6) away from the water extraction pipe (5) and the water outlet (102).
2. The self-chip removal three-axis horizontal lathe according to claim 1, characterized in that: The bottom corners of the processing groove (101) are all designed as smooth arc angle structures, and the drainage port (103) is designed as an inclined angle structure.
3. The self-chip removal three-axis horizontal lathe according to claim 1, characterized in that: One end of the threaded adjustment rod (202) is located on one side of the adjustment platform (2) and is equipped with a rotating motor (2021).
4. The self-chip removal three-axis horizontal lathe according to claim 1, characterized in that: Directional pulleys are rotatably connected at the two sides of the bottom of the movable platform (3) and at positions corresponding to the limiting slide groove (201); the movable platform (3) is slidably connected to the limiting slide groove (201) via the directed pulleys; a threaded adjustment hole (303) is provided on one side of the movable platform (3) corresponding to the threaded adjustment rod (202); the movable platform (3) is threadedly connected to the threaded adjustment rod (202) via the threaded adjustment hole (303); a through hole (304) is provided at a position of the movable platform (3) corresponding to the slide rod (203); the movable platform (3) is slidably connected to the slide rod (203) via the through hole (304).
5. The self-chip removal three-axis horizontal lathe according to claim 1, characterized in that: Clamping strips (4021) are fixedly connected to the two sides of the bottom of the filter basket (402) and at positions corresponding to the support frame (401).
6. The self-chip removal three-axis horizontal lathe according to claim 1, characterized in that: A water pump (501) is installed at one end of the water pumping pipe (5) connected to the water reservoir (6); a water suction port (502) is provided at one end of the water pumping pipe (5) away from the water pump (501); a filter sleeve (503) is threadedly connected to the outside of the water suction port (502); a filter mesh frame (5031) is fixedly connected to the inside of the filter sleeve (503); and a filter cloth (5032) is sleeved on the outside of the filter mesh frame (5031).
7. The self-chip removal three-axis horizontal lathe according to claim 1, characterized in that: A second water pump (6011) is installed at one end of the water delivery pipe (601) connected to the water outlet head (102), and pulley blocks are rotatably connected on both sides of the bottom of the sedimentation tank (4) and the water storage tank (6).
Citation Information
Patent Citations
Self-chip-removal horizontal precision lathe
CN216421098U