Multilayer standby material workbench with fool-proof structure

Abstract

The multi-layer standby material workbench with the fool-proof structure comprises an assembling workbench, a controller and a material preparation machine body, a material preparation frame and a material supply lifting assembly are arranged in the material preparation machine body, the moving end of the material supply lifting assembly is connected with the material preparation frame, and a plurality of layers of material preparation trays are arranged on the material preparation frame. The material taking window matched with the assembling workbench is arranged on the material preparation machine body, the material taking induction piece is arranged on the side edge of the material taking window and can judge whether an operator conducts the material taking action or not, and by the adoption of the mechanism, the assembling mode of assembling personnel in the prior art can be effectively solved; in order to solve the problems of easy fatigue and low assembling efficiency in the prior art, the equipment is used, a material taking induction piece identifies whether material taking action is carried out or not, a material supply lifting assembly is matched to drive a material preparation frame to ascend and descend, sequential material taking is achieved, the problems of missing taking or wrong material taking sequence are avoided, the assembling and material taking efficiency can be effectively improved, and the labor intensity of workers is reduced. And the competitiveness of an enterprise is improved to a certain extent.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic product production, in particular to a multi-layer spare material workbench with a fool-proof structure. Background Art

[0002] With the continuous development of electronic products, electronic products are becoming more and more popular. In the production process of electronic products, assembly is one of the important processes in the production process.

[0003] Due to the complexity of electronic products, more and more types of materials are required for assembly. Because of the wide variety of materials, the materials are arranged around the processing personnel. When the processing personnel take the materials, the operation range is large, which not only causes waste of movement, but also accelerates the processing personnel's fatigue. In addition, during the long assembly process, the wrong order of taking materials can easily lead to the production of defective products, low assembly efficiency, and is not conducive to improving the competitiveness of the enterprise. Utility Model Content

[0004] In order to solve the problems in the prior art, the utility model provides a multi-layer spare material workbench with a fool-proof structure, which solves the problems of easy fatigue and low assembly efficiency of assemblers in the prior art.

[0005] The utility model discloses a multi-layer material preparation workbench with a fool-proof structure, comprising an assembly workbench, a controller and a material preparation machine body, a material preparation rack and a material feeding lifting assembly are arranged in the material preparation machine body, a moving end of the material feeding lifting assembly is connected to the material preparation rack, a multi-layer material preparation tray is arranged on the material preparation rack, a material taking window cooperating with the assembly workbench is arranged on the material preparation machine body, a material taking sensor is arranged on the side of the material taking window, the material taking sensor can judge whether the operator has performed the material taking action, and the material feeding lifting assembly can drive the material preparation rack to lift and lower to ensure that the user takes materials from the multi-layer material preparation tray in sequence.

[0006] The utility model is further improved in that a loading window cooperating with the material preparation rack is arranged on the material preparation machine, and a limit baffle is arranged on the side of the material preparation tray, which can prevent the material from leaving the material preparation tray due to the lifting movement of the material preparation rack.

[0007] The utility model is further improved in that one end of the material preparation tray close to the material taking window is tilted downward.

[0008] The utility model is further improved. The feeding lifting assembly includes a driving assembly and a lifting pulley assembly. The driving assembly can drive the lifting pulley assembly to move. The material preparation machine body is provided with a lifting slide rail. A lifting slider and a belt clamp are fixedly provided on the material preparation rack. The belt clamp is connected to the lifting pulley assembly. The lifting slider is slidably connected to the lifting slide rail. The lifting pulley assembly can cooperate with the belt clamp to control the lifting movement of the material preparation rack.

[0009] The utility model is further improved in that the number of lifting pulley assemblies is two groups, the two groups of lifting pulley assemblies are symmetrically arranged on both sides of the material preparation rack, and the number of lifting slide rails is also two groups.

[0010] The utility model is further improved, the driving assembly includes a linkage rod, a linkage rod bracket, a linkage pulley assembly and a driving motor, the linkage rod is fixedly arranged on the linkage rod bracket, the two ends of the linkage rod are respectively connected to one end of two sets of lifting pulley assemblies, one end of the linkage pulley assembly is sleeved on the linkage rod, and the other end of the linkage pulley assembly is sleeved on the moving end of the driving motor, and the driving motor can drive the linkage rod to rotate synchronously through the linkage pulley assembly.

[0011] The utility model is further improved in that an anti-wear bearing matched with the linkage rod is arranged in the linkage rod bracket.

[0012] The utility model is further improved in that the material taking induction component is a safety grating.

[0013] The utility model is further improved in that an upper buffer and a lower buffer which cooperate with the upper and lower end surfaces of the material preparation rack are respectively arranged in the material preparation machine body.

[0014] The utility model is further improved in that the controller includes a main control panel and function buttons.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a multi-layer material preparation workbench with an anti-fool-proof structure. The adoption of its mechanism can effectively solve the problems of easy fatigue and low assembly efficiency of the assembly personnel in the prior art. By using this equipment, the material picking sensor identifies whether to take material, and then cooperates with the material feeding lifting assembly to drive the material preparation rack to lift and lower, so as to realize sequential material picking and avoid the problems of missing or incorrect material picking sequence. It can effectively improve the assembly material picking efficiency and improve the competitiveness of the enterprise to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0019] Figure 3 for Figure 2 Schematic diagram of the structure from another perspective. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those generally understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention in the application are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.

[0021] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.

[0022] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0023] like Figure 1-3 As shown, the utility model is a multi-layer material preparation workbench with an anti-foolproof structure, including an assembly workbench 1, a controller and a material preparation machine body 2, a material preparation rack 3 and a material feeding lifting assembly are arranged in the material preparation machine body 2, the moving end of the material feeding lifting assembly is connected to the material preparation rack 3, a multi-layer material preparation tray 31 is arranged on the material preparation rack 3, a material collection window cooperating with the assembly workbench 1 is arranged on the material preparation machine body 2, and a material collection sensor 4 is arranged on the side of the material collection window.

[0024] By setting the material taking sensor 4, it is possible to judge whether the operator has taken the material taking action.

[0025] The material feeding lifting assembly can drive the material preparation rack 3 to move up and down to ensure that the user can take materials from the multi-layer material preparation tray 31 in sequence, effectively avoiding the problem of missing or not taking materials in sequence.

[0026] A loading window cooperating with the material preparation rack 3 is arranged on the material preparation machine body 2 , and a limit baffle 311 is arranged on the side of the material preparation tray 31 .

[0027] The setting of the limiting baffle 311 can effectively prevent the material from being separated from the material preparation tray 31 due to the lifting movement of the material preparation rack 3.

[0028] The material preparation tray 31 is tilted downward near one end of the material taking window. The tilted setting enables the material to be close to one end of the material taking window, making it convenient for the user to take the material.

[0029] The feeding lifting assembly includes a driving assembly and a lifting pulley assembly 5. The material preparation machine body 2 is provided with a lifting slide rail 21. A lifting slider 32 and a belt clamp 33 are fixedly provided on the material preparation rack 3. The belt clamp 33 is connected to the lifting pulley assembly 5, and the lifting slider 32 is slidably connected to the lifting slide rail 21.

[0030] By setting the driving assembly, the lifting pulley assembly 5 can be effectively driven to move.

[0031] By setting the lifting pulley assembly 5, the lifting movement of the material preparation rack 3 can be effectively controlled in cooperation with the belt clamping member 33.

[0032] There are two groups of lifting pulley assemblies 5, which are symmetrically arranged on both sides of the material preparation rack 3. There are also two groups of lifting slide rails 21. Through the arrangement of two groups of lifting pulley assemblies 5 and lifting slide rails 21, the lifting movement of the material preparation rack 3 can be made more stable.

[0033] The driving assembly includes a linkage rod 6, a linkage rod bracket 7, a linkage pulley assembly 8 and a driving motor 9. The linkage rod 6 is fixedly arranged on the linkage rod bracket 7. Both ends of the linkage rod 6 are respectively connected to one end of two sets of lifting pulley assemblies 5. One end of the linkage pulley assembly 8 is sleeved on the linkage rod 6, and the other end of the linkage pulley assembly 8 is sleeved on the moving end of the driving motor 9.

[0034] By providing the driving motor 9 , the linkage rod 6 can be driven to rotate synchronously via the linkage pulley assembly 8 .

[0035] The linkage rod bracket 7 is provided with an anti-friction bearing that cooperates with the linkage rod 6. The provision of the anti-friction bearing can effectively make the linkage rod 6 rotate more smoothly.

[0036] The material taking sensor 4 is a safety grating.

[0037] An upper buffer 10 and a lower buffer 11 are respectively arranged in the material preparation machine body 2 to cooperate with the upper and lower end surfaces of the material preparation rack 3. The arrangement of the upper buffer 10 and the lower buffer 11 can effectively prevent the material preparation rack 3 from colliding with the material preparation machine body 2.

[0038] The controller includes a main control panel and function buttons, and the function buttons include a start button, a reset button, a pause button, and the like.

[0039] The present embodiment provides a test process of a multi-layer spare material workbench with a fool-proof structure as follows: The present utility model embodiment provides the advantages of high feeding efficiency and labor saving compared to the existing feeding and processing methods.

[0040] First, each material preparation tray 31 is loaded through the loading window.

[0041] After the loading is completed, the operator presses the start button to drive the motor 9 to rotate forward, control the material preparation rack 3 to rise, and the first material preparation tray 31 moves to the material taking window.

[0042] The operator reaches out through the material taking window to take materials from the material preparation tray 31 , and the safety grating detects that there is an obstruction, which means that the operator has taken materials from the material preparation tray 31 .

[0043] The driving motor 9 rotates, and the second material preparation tray 31 moves to the material collection window. The operator reaches through the material collection window to collect materials from the material preparation tray 31 . If the safety grating detects obstruction, it means that the operator has collected materials from the material preparation tray 31 .

[0044] By analogy, the material preparation trays 31 rise one by one and take materials in sequence.

[0045] After the whole set of material taking process is completed, the driving motor 9 is reversed to reset and continue the next set of material feeding process.

[0046] From the above, it can be seen that the beneficial effect of the utility model is that: adopting its mechanism can effectively solve the problem of easy fatigue and low assembly efficiency of the assembly method of assemblers in the prior art. By using this equipment, the material picking sensor 4 identifies whether to take material, and then cooperates with the feeding lifting component to drive the material preparation rack 3 to lift and lower, so as to realize sequential material picking and avoid the problem of missing or incorrect material picking sequence. It can effectively improve the assembly material picking efficiency and improve the competitiveness of the enterprise to a certain extent.

[0047] The specific implementation methods described above are preferred implementation methods of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.

Claims

1. A multi-layer spare material workbench with a fool-proof structure, characterized in that: The invention comprises an assembly workbench, a controller and a material preparation machine body, wherein a material preparation rack and a material feeding lifting assembly are arranged in the material preparation machine body, a moving end of the material feeding lifting assembly is connected to the material preparation rack, a multi-layer material preparation tray is arranged on the material preparation rack, a material picking window cooperating with the assembly workbench is arranged on the material preparation machine body, a material picking sensor is arranged on the side of the material picking window, the material picking sensor can judge whether the operator has performed the material picking action, and the material feeding lifting assembly can drive the material preparation rack to lift and lower to ensure that the user picks up materials from the multi-layer material preparation tray in sequence.

2. The multi-layer standby material workbench with fool-proof structure according to claim 1 is characterized in that: The material preparation machine is provided with a loading window cooperating with the material preparation rack, and a limit baffle is provided on the side of the material preparation tray, and the limit baffle can prevent the material from leaving the material preparation tray due to the lifting movement of the material preparation rack.

3. The multi-layer standby material workbench with fool-proof structure according to claim 2 is characterized in that: The material preparation tray is arranged to tilt downwards at one end close to the material taking window.

4. The multi-layer standby material workbench with fool-proof structure according to claim 1 is characterized in that: The feeding lifting assembly includes a driving assembly and a lifting pulley assembly, the driving assembly can drive the lifting pulley assembly to move, the material preparation machine body is provided with a lifting slide rail, the material preparation rack is fixedly provided with a lifting slider and a belt clamp, the belt clamp is connected to the lifting pulley assembly, the lifting slider is slidably connected to the lifting slide rail, and the lifting pulley assembly can cooperate with the belt clamp to control the lifting movement of the material preparation rack.

5. The multi-layer standby material workbench with fool-proof structure according to claim 4 is characterized in that: The number of the lifting pulley assemblies is two groups, and the two groups of lifting pulley assemblies are symmetrically arranged on both sides of the material preparation rack. The number of the lifting slide rails is also two groups.

6. The multi-layer standby material workbench with fool-proof structure according to claim 5 is characterized in that: The driving assembly includes a linkage rod, a linkage rod bracket, a linkage pulley assembly and a driving motor. The linkage rod is fixedly arranged on the linkage rod bracket. Both ends of the linkage rod are respectively connected to one end of two sets of lifting pulley assemblies. One end of the linkage pulley assembly is sleeved on the linkage rod, and the other end of the linkage pulley assembly is sleeved on the moving end of the driving motor. The driving motor can drive the linkage rod to rotate synchronously through the linkage pulley assembly.

7. The multi-layer standby material workbench with fool-proof structure according to claim 6 is characterized in that: The linkage rod bracket is provided with an anti-friction bearing matched with the linkage rod.

8. The multi-layer standby material workbench with fool-proof structure according to any one of claims 1 to 7, characterized in that: The material taking sensor is a safety grating.

9. The multi-layer standby material workbench with fool-proof structure according to any one of claims 1 to 7, characterized in that: An upper buffer and a lower buffer which cooperate with the upper and lower end surfaces of the material preparation rack are respectively arranged in the main body of the material preparation machine.

10. The multi-layer standby material workbench with fool-proof structure according to any one of claims 1 to 7, characterized in that: The controller includes a main control panel and function buttons.

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