Turnover mechanism based on vehicle-mounted charging and power distribution unit

By designing a flip mechanism including a servo motor, lifting cylinder and clamping mechanism, the problems of low flip efficiency and insufficient precision of the existing flip mechanism are solved, and efficient and precise flip operation is achieved, and production efficiency and quality are improved.

CN222573515UActive Publication Date: 2025-03-07RULAMATE AUTOMATIC TECHN SUZHOU
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420528392.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-03-07
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

During use, the existing flip mechanism based on the vehicle charging and distribution unit has a low flip efficiency and a low flip angle accuracy, resulting in flip failure, increasing production time and reducing production quality.

Method used

A flip mechanism including a servo motor, a lifting cylinder, a clamping mechanism, a guide shaft and a linear bearing is designed to achieve efficient flip operation through precise positioning of the clamping mechanism and rapid motion response of the rotating cylinder.

Benefits of technology

It improves the flip efficiency and accuracy, reduces the probability of flip failure, reduces the production time, and improves the production quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222573515U_ABST
    Figure CN222573515U_ABST
Patent Text Reader

Abstract

The utility model discloses a turnover mechanism based on a vehicle-mounted charging and power distribution unit, which comprises a servo motor, a lifting cylinder arranged at the right side of the servo motor, a telescopic pipe arranged in the lifting cylinder, a clamping mechanism arranged at the top of the lifting cylinder, and guide shafts arranged at the bottom of the turnover mechanism in an array manner, a linear bearing is arranged in the guide shaft, accurate positioning of the position of the clamping jaw can be provided through the arrangement of the limiting plate, it is ensured that the clamping jaw can be accurately aligned with an object to be clamped or released in the operation process, it can be ensured that the position and angle of the clamping jaw are within the controllable range through limitation of the limiting plate, and the clamping accuracy and stability are improved; the clamp can be shared through the handle, the types of the clamps are determined through the sensors, the determining and replacing speed of the clamps is increased, the production efficiency of the device is further improved, centering of the left clamping jaw and the right clamping jaw can be guaranteed through the adjusting blocks, and the centering accuracy of the clamping jaws is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field related to a flipping mechanism, and in particular relates to a flipping mechanism based on a vehicle-mounted charging and distribution unit. Background Art

[0002] A flipping mechanism is a mechanical device that can flip or rotate an object or component. It is widely used in industrial machinery, automation systems, transportation vehicles, household appliances and other fields. It consists of a rotating platform and a drive device. The platform can rotate or flip in the horizontal or vertical direction and is used for positioning, handling or assembly operations of objects. It has a rotating swing arm and a drive device. The object is flipped or rotated by the rotation of the swing arm. It consists of a transmission device, a drive device and a flipping device. The flipping or rotation of the object is achieved by changing the direction of the gear transmission, using a hydraulic system to flip or rotate the object, and controlling the movement of the hydraulic cylinder to achieve the flipping operation. The flipping or rotation of the object is achieved by a motor and a transmission device. The motor provides the driving force and the transmission device realizes the rotation of the object. It can be used in various scenarios such as workpiece flipping on an assembly line, robot motion control, and positioning adjustment of a lifting platform. The design and selection of the flipping mechanism should consider factors such as the size, weight, flipping speed, and accuracy requirements of the object to meet specific application requirements.

[0003] However, the existing flipping mechanism based on the on-board charging and distribution unit has low flipping efficiency during use, and often fails to flip due to low flipping angle accuracy during the flipping process, which increases production time and causes a decrease in production quality. Utility Model Content

[0004] The purpose of the utility model is to provide a flipping mechanism based on an on-board charging and distribution unit to solve the problem that the existing flipping mechanism based on the on-board charging and distribution unit proposed in the above background technology has low flipping efficiency during use, and often fails to flip due to low flipping angle accuracy during the flipping process, thereby increasing production time and causing a decrease in production quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flip mechanism based on a vehicle-mounted charging and distribution unit, comprising a servo motor;

[0006] A lifting cylinder is arranged at the right side of the servo motor, a telescopic tube is arranged at the inner position of the lifting cylinder, a clamping mechanism is arranged at the top position of the lifting cylinder, a guide shaft is arranged at the bottom array of the flip mechanism, a linear bearing is arranged at the inner position of the guide shaft, the linear bearing is slidably connected with the guide shaft, and the flip mechanism is powered by a power cord;

[0007] A clamping piece is arranged at an inner position of the clamping mechanism, a left clamping jaw and a right clamping jaw are arranged at a front position of the clamping piece, and a limiting plate is arranged at an outer position of the left clamping jaw and the right clamping jaw.

[0008] Preferably, a handle is provided at the left side of the left clamping jaw, a sensor is provided at the rear side of the handle, and an adjustment block is provided at the front side of the handle.

[0009] Preferably, a monitor is provided at the top position of the limit plate, a locking cylinder is provided at the bottom position of the monitor, and a supporting block is provided at the bottom position of the locking cylinder.

[0010] Preferably, a guide rail is provided at the middle position of the bottom of the limiting plate, and the limiting plate and the guide rail are fixedly connected by bolts.

[0011] Preferably, rotating shafts are respectively arranged at the front and rear sides of the outer side of the limiting plate, a rotating cylinder is arranged at the inner position of the inner rotating shaft, a transmission belt is wrapped around the outer side of the rotating shaft, and the outer rotating shaft is fixedly connected to the inner left clamp and right clamp.

[0012] Preferably, a connecting plate is provided at the bottom of the lifting cylinder, a reducer is provided at the left side of the connecting plate, and the reducer is fixedly connected to the top servo motor.

[0013] Preferably, the right clamp and the left clamp are rotatably connected to the limit plate via a handle, and the guide shaft, the lifting cylinder, the right clamp and the left clamp are made of steel.

[0014] Compared with the prior art, the utility model provides a flip mechanism based on the vehicle-mounted charging and distribution unit, which has the following beneficial effects:

[0015] 1. Through the setting of the clamping mechanism, clamping parts, left clamping jaw, right clamping jaw, handle and adjustment block, the setting of the limit plate can provide accurate positioning of the clamping jaw position, ensuring that the clamping jaw can accurately align with the object to be clamped or released during operation. Through the restriction of the limit plate, the position and angle of the clamping jaw can be guaranteed to be within the controllable range, improving the accuracy and stability of clamping. The handle can be used to share multiple clamps. Multiple clamps are determined by sensors to improve the speed of clamp determination and replacement, further improving the production efficiency of the device. The centering of the left and right clamps can be guaranteed by the adjustment block to improve the centering accuracy of the clamps.

[0016] 2. Through the setting of the rotating shaft, rotating cylinder, connecting plate and reducer, the rotating cylinder as a power source has a fast and accurate motion response, which is suitable for applications that require frequent rotation or rapid switching of direction. The high-speed rotation of the rotating cylinder can be converted into the appropriate speed and torque required by the driving end of the clamp through belt drive, ensuring the stability and accuracy of the rotation movement. The reducer, as a power transmission device, can convert the high-speed rotation of the servo motor into a more appropriate lifting speed and torque. The cylinder and the reducer are firmly connected together through the connecting plate, which can enhance the rigidity and stability of the entire structure, thereby reducing the vibration and deformation generated during the lifting process and ensuring the stability and accuracy of the lifting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the lifting system in the utility model.

[0019] Figure 3 It is a structural schematic diagram of the rotating unit in the utility model.

[0020] Figure 4 It is a structural schematic diagram of the locking unit in the utility model.

[0021] In the figure: 1. right clamping jaw; 2. left clamping jaw; 3. rotating cylinder; 4. limit plate; 5. lifting cylinder; 6. guide rail; 7. clamping mechanism; 8. monitor; 9. linear bearing; 10. guide shaft; 11. clamping part; 12. connecting plate; 13. reducer; 14. servo motor; 15. rotating shaft; 16. locking cylinder; 17. support block; 18. sensor; 19. adjustment block; 20. handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figure 1-4 A flipping mechanism based on a vehicle-mounted charging and distribution unit is shown, comprising a servo motor 14;

[0024] A lifting cylinder 5 is arranged at the right side of the servo motor 14, a telescopic tube is arranged inside the lifting cylinder 5, a clamping mechanism 7 is arranged at the top of the lifting cylinder 5, a guide shaft 10 is arranged at the bottom array of the flip mechanism, a linear bearing 9 is arranged inside the guide shaft 10, the linear bearing 9 is slidably connected with the guide shaft 10, and the flip mechanism is powered by a power cord;

[0025] A clamping member 11 is disposed at an inner position of the clamping mechanism 7 , a left clamping jaw 2 and a right clamping jaw 1 are disposed at a front position of the clamping member 11 , and a limit plate 4 is disposed at an outer position of the left clamping jaw 2 and the right clamping jaw 1 .

[0026] A handle 20 is provided at the left side of the left clamping jaw 2 , a sensor 18 is provided at the rear side of the handle 20 , and an adjustment block 19 is provided at the front side of the handle 20 .

[0027] A monitor 8 is arranged at the top of the limiting plate 4 , a locking cylinder 16 is arranged below the monitor 8 , and a supporting block 17 is arranged at the bottom of the locking cylinder 16 .

[0028] A guide rail 6 is provided at the middle position of the bottom of the limiting plate 4 , and the limiting plate 4 and the guide rail 6 are fixedly connected by bolts.

[0029] A rotating shaft 15 is respectively arranged at the front and rear sides of the outer side of the limiting plate 4, a rotating cylinder 3 is arranged inside the inner rotating shaft 15, a transmission belt is wrapped around the outer side of the rotating shaft 15, and the outer rotating shaft 15 is fixedly connected to the inner left clamp 2 and the right clamp 1.

[0030] A connecting plate 12 is provided at the bottom of the lifting cylinder 5 , a reducer 13 is provided at the left side of the connecting plate 12 , and the reducer 13 is fixedly connected to a top servo motor 14 .

[0031] The right clamping jaw 1 and the left clamping jaw 2 are rotatably connected to the limit plate 4 through the handle 20, and the guide shaft 10, the lifting cylinder 5, the right clamping jaw 1 and the left clamping jaw 2 are made of steel material.

[0032] In this embodiment, the flipping mechanism is mainly used to complete the 360° flipping of various products, which is achieved through two actions. When the product reaches the workstation, the servo system drives the left jaw 2 and the right jaw 1 to descend into place, and the self-clamping jaws clamp the product. Then, after the left jaw 2 and the right jaw 1 reach the specified position, the locking cylinder 16 opens, and the product can be lifted to the specified height and then rotated in the forward and reverse directions at any angle. After it is in place, the locking cylinder 16 locks the rotating jaws to complete the detection and manual installation requirements at any position.

[0033] like Figure 1-2 and Figure 4As shown, a clamping member 11 is provided at an internal position of the clamping mechanism 7, a left clamping jaw 2 and a right clamping jaw 1 are provided at a front position of the clamping member 11, a limit plate 4 is provided at an outer position of the left clamping jaw 2 and the right clamping jaw 1, a handle 20 is provided at a left position of the left clamping jaw 2, a sensor 18 is provided at a rear position of the handle 20, an adjusting block 19 is provided at a front position of the handle 20, a monitor 8 is provided at a top position of the limit plate 4, a locking cylinder 16 is provided at a lower position of the monitor 8, a supporting block 17 is provided at a bottom position of the locking cylinder 16, a guide rail 6 is provided at a middle position at the bottom of the limit plate 4, and the limit plate 4 and the guide rail 6 are fixedly connected by bolts.

[0034] Preferably, the clamp is designed to match the product shape. The centering of the left clamp 2 and the right clamp 1 can be ensured by the adjustment block 19. The handle 20 can be used to share multiple clamps. The type of multiple clamps is determined by the type recognition of the sensor 18. After the product is rotated into place, the next process is implemented after the presence of the product is detected. The clamping unit is a power clamp composed of a locking cylinder 16 and a guide rail 6. The purpose of self-clamping is achieved through the product's own limiting, thereby realizing the product clamping process.

[0035] like Figure 1-3 As shown, a rotating shaft 15 is respectively provided at the front and rear sides of the outer side of the limit plate 4, a rotating cylinder 3 is provided at the inner position of the inner rotating shaft 15, a transmission belt is wrapped around the outer side of the rotating shaft 15, the outer rotating shaft 15 is fixedly connected to the internal left clamp 2 and the right clamp 1, a connecting plate 12 is provided at the bottom position of the lifting cylinder 5, a reducer 13 is provided at the left side position of the connecting plate 12, and the reducer 13 is fixedly connected to the top servo motor 14.

[0036] Preferably, the rotating unit is a power output unit composed of a rotating cylinder 3 and a reducer 13, which is transmitted to the driving end of the clamp through a belt, thereby realizing the rotation of the product. The mechanism controls the up and down lifting process of the device through a servo motor 14, thereby being compatible with the height difference of various products and achieving the process of completing the equipment requirements.

[0037] like Figure 1-4 As shown, the right clamping jaw 1 and the left clamping jaw 2 are rotatably connected to the limit plate 4 through the handle 20, and the guide shaft 10, the lifting cylinder 5, the right clamping jaw 1 and the left clamping jaw 2 are made of steel material.

[0038] Optionally, by rotationally connecting the handle 20 to the limit plate 4, the clamp 1 and the left clamp 2 can be quickly and easily assembled and disassembled. This connection method is stable and reliable, ensuring that the clamp is correctly fixed on the limit plate 4. By rotationally connecting the handle 20 to the limit plate 4, better use of space can be made, making the structure of the clamp 1 and the left clamp 2 more compact. This compact design can realize the movement and operation of the clamp within a limited space, thereby improving overall efficiency and usability. At the same time, the steel structure has strong rigidity and stability, which ensures the smooth operation of the device while improving the service life of the device.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A turning mechanism based on a vehicle-mounted charging and distribution unit, comprising a servo motor (14); A lifting cylinder (5) is arranged at the right side of the servo motor (14), a telescopic tube is arranged at the inner position of the lifting cylinder (5), a clamping mechanism (7) is arranged at the top position of the lifting cylinder (5), a guide shaft (10) is arranged at the bottom array of the flip mechanism, a linear bearing (9) is arranged at the inner position of the guide shaft (10), the linear bearing (9) is slidably connected to the guide shaft (10), and the flip mechanism is powered by a power cord; Features: A clamping member (11) is arranged at an inner position of the clamping mechanism (7), a left clamping jaw (2) and a right clamping jaw (1) are arranged at a front position of the clamping member (11), and a limiting plate (4) is arranged at an outer position of the left clamping jaw (2) and the right clamping jaw (1).

2. According to claim 1, a flipping mechanism based on a vehicle-mounted charging and distribution unit is characterized in that: A handle (20) is arranged at the left side of the left clamping jaw (2), a sensor (18) is arranged at the rear side of the handle (20), and an adjustment block (19) is arranged at the front side of the handle (20).

3. According to claim 2, a flipping mechanism based on a vehicle-mounted charging and distribution unit is characterized in that: A monitor (8) is arranged at the top of the limit plate (4), a locking cylinder (16) is arranged below the monitor (8), and a support block (17) is arranged at the bottom of the locking cylinder (16).

4. The flip mechanism based on the vehicle-mounted charging and distribution unit according to claim 3 is characterized in that: A guide rail (6) is provided at the middle position of the bottom of the limiting plate (4), and the limiting plate (4) and the guide rail (6) are fixedly connected by bolts.

5. According to claim 1, a flipping mechanism based on a vehicle-mounted charging and distribution unit is characterized in that: Rotating shafts (15) are respectively arranged at the front and rear sides of the outer side of the limit plate (4), a rotating cylinder (3) is arranged at the inner position of the inner rotating shaft (15), a transmission belt is arranged on the outer side of the rotating shaft (15), and the outer rotating shaft (15) is fixedly connected to the inner left clamping jaw (2) and the right clamping jaw (1).

6. The flip mechanism based on the vehicle-mounted charging and distribution unit according to claim 5 is characterized in that: A connecting plate (12) is arranged at the bottom of the lifting cylinder (5), a reducer (13) is arranged at the left side of the connecting plate (12), and the reducer (13) is fixedly connected to the top servo motor (14).

7. The flipping mechanism based on the vehicle-mounted charging and distribution unit according to claim 1 is characterized in that: The right clamping jaw (1) and the left clamping jaw (2) are rotatably connected to the limit plate (4) via a handle (20); the guide shaft (10), the lifting cylinder (5), the right clamping jaw (1) and the left clamping jaw (2) are made of steel.