SAP quantitative distribution device

By designing a SAP quantitative spreading device including a hopper, feeding pipe and heating device, as well as a spattering device for a spattering component of a driving wheel, driven wheel and conveying belt, the problems of inaccurate SAP quantitation and moisture absorption in the prior art are solved, and the accurate spattering and drying state of SAP is realized, and the product quality is improved.

CN222573722UActive Publication Date: 2025-03-07SHANGHAI ZHILIAN PRECISION MACHINERY
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Patent Information

Application Number
CN202421338356.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-07
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing SAP quantitative addition device cannot guarantee the accurate application of SAP particles during high-speed operation, which affects product quality, and there is a problem of plate bonding or adhering to the belt after moisture absorption.

Method used

A SAP quantitative spreading device is designed, including a cutting assembly and a spreading assembly. The cutting assembly consists of a hopper, a feeding pipe and a heating device, and a heating device is provided outside the side walls of the feeding pipe to keep the SAP dry. The spreading assembly includes a driving wheel, a driven wheel and a conveying belt. The stenting surface of the conveying belt faces directly opposite the feeding channel outlet for stenting and spreading SAP.

Benefits of technology

Keep SAP dry through the heating device to reduce moisture rebate problems, and accurately measure SAP through the designed spatter assembly, avoiding temperature unevenness and motion obstacles and improving product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222573722U_ABST
    Figure CN222573722U_ABST
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Abstract

The utility model provides an SAP quantitative distribution device which comprises a discharging assembly and a distribution assembly, the discharging assembly comprises a hopper and a feeding pipe arranged below the hopper, the feeding pipe comprises a feeding channel defined by side walls, the tail end of the feeding channel comprises a channel outlet, and the channel outlet is communicated with the hopper. The distributing and spraying assembly comprises a driving wheel, a driven wheel and a conveying belt wound between the driving wheel and the driven wheel, the conveying belt comprises a supporting face, the supporting face right faces a channel outlet, a heating device is further arranged on the outer side of the side wall and comprises a soaking plate and a heating pipe arranged on the soaking plate, and the heating pipe is arranged on the side wall of the side wall. Compared with the prior art, the SAP drying can be effectively guaranteed, the moisture regaining problem is solved, meanwhile, uneven temperature caused by the fact that the heating device directly heats the feeding channel can be avoided, and movement in the feeding channel cannot be hindered.
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Description

Technical Field

[0001] The utility model relates to a SAP quantitative spreading device. Background Art

[0002] In disposable absorbent products such as diapers, sanitary napkins, breast pads and other products, SAP is usually added to improve the liquid absorption performance. For this purpose, a SAP quantitative addition device is used in the production equipment to add SAP to the core.

[0003] Existing SAP quantitative addition devices usually adopt the method of knurling or grooving on the roller. When the roller rotates, the SAP particles filled in the grooves on its surface are taken out from the silo and released. Regardless of knurling or grooving, the SAP particles cannot completely fill the grooves, and the filling amount changes nonlinearly with the change of roller speed. Therefore, during high-speed operation, the accurate quantitative addition of SAP particles cannot be guaranteed, thereby affecting product quality.

[0004] In further improvements, CN207580928U shows a quantitative adding device, in which the lower opening of the silo is arranged near the belt, and the SAP discharged from the silo is supported and spread when the belt rotates. However, it is found in practice that this method still fails to completely solve the problem of SAP absorbing moisture. More specifically, the SAP still becomes compacted or adheres to the belt after absorbing moisture.

[0005] Therefore, it is necessary to provide a new technical solution to solve the above technical problems. Utility Model Content

[0006] To this end, the utility model provides a SAP quantitative spreading device to solve the above technical problems.

[0007] A SAP quantitative spreading device comprises a feeding assembly and a spreading assembly, characterized in that the feeding assembly comprises a hopper and a feeding pipe arranged below the hopper, the feeding pipe comprises a feeding channel surrounded by side walls, the end of the feeding channel comprises a channel outlet, the spreading assembly comprises a driving wheel, a driven wheel and a conveying belt wound between the driving wheel and the driven wheel, the conveying belt comprises a supporting surface, the supporting surface is opposite to the channel outlet, a heating device is further arranged on the outer side of the side wall, and the heating device comprises a heat spreader and a heating tube arranged on the heat spreader.

[0008] Among them, the feeding tube is in the shape of a rectangular tube, the side walls include a first side wall and a second side wall opposite to each other, and a third side wall and a fourth side wall connecting the first side wall and the second side wall. There is a pair of heating devices, and the pair of heating devices are respectively arranged on the first side wall and the second side wall. The heat spreaders are in the shape of rectangular flat plates, which are respectively attached to the outer sides of the first side wall and the second side wall.

[0009] Wherein, the heat spreader also includes a through hole that runs through the width direction of the heat spreader, and the heating tube is arranged in the through hole, and the heating tube is in a horizontal direction.

[0010] Among them, a holding piece is also provided on the heat spreader, and the holding piece is a holding screw. A screw hole connected to the through hole is provided on the heat spreader. The holding screw is threadedly connected in the screw hole, and one end thereof facing the through hole abuts against the heating tube located in the through hole.

[0011] Wherein, a temperature sensor is also arranged on the heat spreader, and the temperature sensor is arranged between a pair of heating tubes, and the temperature sensor is arranged equidistantly from the pair of heating tubes.

[0012] Wherein, the heat spreader includes a lower edge, and the lower edge is spaced apart from the channel outlet and has a distance of at least 10 mm.

[0013] Wherein, an opening adjustment device is also arranged on the outer side of the side wall, and the opening adjustment device comprises a first adjustment plate and a second adjustment plate respectively arranged on the third side wall and the fourth side wall.

[0014] Among them, an adjustment support is also provided on the third side wall, and the adjustment support includes a socket and a protrusion arranged on the upper side of the socket. The first adjustment plate is inserted in the socket, and the protrusion is provided with a first adjustment bolt. One end of the first adjustment bolt abuts against the first adjustment plate.

[0015] Wherein, the spreading assembly also includes a cleaning device, the cleaning device and the feeding pipe are arranged back to back, the cleaning device is arranged on the lower side of the conveyor belt, and the cleaning device includes a cleaning brush that contacts the supporting surface.

[0016] Wherein, the cleaning device also includes a cleaning bracket, the cleaning brush is arranged at the end of the cleaning bracket, the cleaning bracket includes an adjustment hole, the adjustment hole is waist-shaped, including a length direction, and the second adjustment bolt is passed through the adjustment hole.

[0017] Beneficial effects: The utility model provides a SAP quantitative spreading device, including a feeding assembly and a spreading assembly, the feeding assembly including a hopper and a feeding pipe arranged below the hopper, the feeding pipe including a feeding channel surrounded by side walls, the end of the feeding channel including a channel outlet, the spreading assembly including a driving wheel, a driven wheel and a conveying belt wound between the driving wheel and the driven wheel, the conveying belt including a supporting surface, the supporting surface facing the channel outlet, a heating device is also provided on the outer side of the side wall, the heating device including a heat spreader and a heating tube arranged on the heat spreader, which can effectively ensure the drying of SAP and reduce the problem of moisture regain, and at the same time can avoid the heating device directly heating the feeding channel to cause uneven temperature, and will not cause obstruction to the movement in the feeding channel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Front view of the SAP quantitative spreading device according to the embodiment of the utility model;

[0019] Figure 2 for Figure 1 Left view of

[0020] Figure 3 for Figure 1 The enlarged schematic diagram at A in the middle;

[0021] Figure 4 for Figure 2 The enlarged schematic diagram of point B in the middle;

[0022] Component Description:

[0023] The hopper 11; the feeding pipe 12; the feeding channel 120; the channel outlet 1200; the side wall 121; the heat spreader 122; the heating tube 123; the holding piece 1231; the temperature sensor 124; the first adjusting plate 131; the second adjusting plate 132; the adjusting support 133; the first adjusting bolt 134; the driving wheel 21; the driven wheel 22; the conveying belt 23; the supporting surface 231; the transmission belt 24; the driving device 25; the tensioning wheel 26; the tensioning bracket 261; the cleaning brush 271; the cleaning bracket 272; the adjusting hole 2721; the second adjusting bolt 273. DETAILED DESCRIPTION

[0024] The embodiment of the utility model provides a SAP quantitative spreading device, and the application will be further described below with reference to the accompanying drawings.

[0025] At the same time, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] Please refer to the attached Figure 1-Figure 4 The SAP quantitative spreading device includes a feeding component and a spreading component.

[0027] The feeding assembly includes a hopper 11 and a feeding pipe 12 arranged below the hopper 11. The hopper 11 is used to hold SAP, which is also called a polymer absorbent resin. Usually, SAP is granular and has a particle size of 20 to 500 μm. Of course, in this embodiment, the SAP can have a larger or smaller particle size. In addition, the SAP is usually sodium polyacrylate particles, and can also be other suitable granular materials, which are not limited here.

[0028] The hopper 11 generally comprises a tubular body with a circular cross section and a conical tube body located below the tubular body. The SAP contained in the tubular body can easily flow into the feeding pipe 12 along the conical tube body under the action of gravity.

[0029] The feed pipe 12 includes a feed channel 120 surrounded by a side wall 121. In the present embodiment, the feed channel 120 is vertically oriented, and the end of the feed channel 120 includes a channel outlet 1200. SAP falls from the channel outlet 1200 onto the spreading assembly and is spread downstream by the spreading assembly.

[0030] A heating device is also provided on the outside of the side wall 121, and the heating device includes a heat spreader 122 and a heating tube 123 arranged on the heat spreader 122. The heat spreader 122 is heated by the heating tube 123, and the corresponding feeding channel 120 is heated by the heat spreader 122. In this way, on the one hand, it is avoided that the heating device directly heats the feeding channel 120 and causes uneven temperature. On the other hand, the heating device is arranged on the outside of the side wall 121, which will not hinder the movement of SAP in the feeding channel 120, so that SAP can pass through the feeding channel 120 smoothly.

[0031] In this embodiment, the feeding tube 12 is in the shape of a rectangular tube, and the side wall 121 includes a first side wall 121 and a second side wall 121 that are opposite to each other, and a third side wall 121 and a fourth side wall 121 that are opposite to each other and connect the first side wall 121 and the second side wall 121. There is a pair of heating devices, and the pair of heating devices are respectively arranged on the first side wall 121 and the second side wall 121. The heat spreaders 122 are in the shape of rectangular flat plates and are respectively attached to the outer sides of the first side wall 121 and the second side wall 121.

[0032] The heat spreader 122 includes a length direction, a width direction and a thickness direction, wherein the length direction of the heat spreader 122 is a vertical direction, the width direction is a horizontal direction, and the thickness direction is a direction perpendicular to the length direction and the width direction. Figure 1 In the middle, it is perpendicular to the paper surface. The heat spreader 122 also includes a through hole that runs through the heat spreader 122 in the width direction. The heating tube 123 is arranged in the through hole. It can be understood that the heating tube 123 is in a horizontal direction.

[0033] Furthermore, at least two heating tubes 123 are disposed on each heat spreader 122. Preferably, there is a pair of heating tubes 123, which are spaced apart in the vertical direction.

[0034] Furthermore, a holding piece 1231 is provided on the heat spreader 122 for fixing the heating tube 123 inserted in the through hole. In the present embodiment, the holding piece 1231 is a holding screw. A screw hole connected to the through hole is provided on the heat spreader 122. The holding screw is threadedly connected in the screw hole, and one end thereof facing the through hole abuts against the heating tube 123 in the through hole, thereby limiting the position of the heating tube 123.

[0035] It can be understood that there is at least one pair of the pressing members 1231 so as to better define the position of the heating tube 123 .

[0036] Furthermore, a temperature sensor 124 is also provided on the heat spreader 122 for monitoring the temperature of the heat spreader 122. When there is a pair of heating tubes 123, the temperature sensor 124 is arranged between the pair of heating tubes 123. More preferably, the temperature sensor 124 is arranged equidistantly from the pair of heating tubes 123.

[0037] Furthermore, the heating tube 123 is an electric heating tube 123, and the temperature sensor 124 is a thermocouple.

[0038] Furthermore, a heat insulating plate is provided on the outer side of the heat spreader 122 to prevent burns.

[0039] The heat spreader 122 includes a lower edge, and the lower edge is spaced apart from the channel outlet 1200 and has a distance of at least 10 mm. More preferably, the distance between the lower edge and the channel outlet 1200 is 12-45 mm.

[0040] An opening adjustment device is also provided on the outer side of the side wall 121 for adjusting the amount of SAP delivered to the spreading assembly. The opening adjustment device includes a first adjustment plate 131 and a second adjustment plate 132 respectively provided on the third side wall 121 and the fourth side wall 121, wherein the structure of the first adjustment plate 131 and the second adjustment plate 132 are basically the same. Only the first adjustment plate 131 is described in detail below, and the second adjustment plate 132 is not described in detail.

[0041] An adjustment support 133 is also provided on the third side wall 121. The adjustment support 133 includes a socket and a protrusion arranged on the upper side of the socket. The first adjustment plate 131 is inserted in the socket and can move movably in the vertical direction. The protrusion is provided with a first adjustment bolt 134. One end of the first adjustment bolt 134 abuts against the first adjustment plate 131 to limit the position of the first adjustment plate 131 in the vertical direction, thereby adjusting the gap between the first adjustment plate 131 and the conveyor belt 23.

[0042] The spreading assembly includes a driving wheel 21, a driven wheel 22 and a conveying belt 23 wound between the driving wheel 21 and the driven wheel 22. The conveying belt 23 includes a supporting surface 231, which faces the channel outlet 1200 and is used to receive the SAP output from the channel outlet 1200. When the conveying belt 23 rotates, the SAP on the supporting surface 231 is spread downstream.

[0043] It can be understood that the spreading assembly also includes a driving device 25 and a transmission belt 24 for driving the driving wheel 21 to rotate, and a tensioning assembly arranged between the driving device 25 and the driving wheel 21, and the tensioning assembly includes a tensioning wheel 26 and a tensioning bracket 261 for adjusting the position of the tensioning wheel 26.

[0044] The spreading assembly also includes a cleaning device for cleaning the SAP on the conveyor belt 23. The cleaning device is arranged back to back with the feed pipe 12. Specifically, the cleaning device is arranged on the lower side of the conveyor belt 23 and cleans the supporting surface 231 rotated to the bottom. In this embodiment, the cleaning device includes a cleaning brush 271 that contacts the supporting surface 231.

[0045] Furthermore, the cleaning device further comprises a cleaning bracket 272 , and the cleaning brush 271 is arranged at the end of the cleaning bracket 272 and faces the direction of the conveyor belt 23 .

[0046] Furthermore, the cleaning bracket 272 includes an adjustment hole 2721 , and the adjustment hole 2721 is waist-shaped and includes a length direction. The second adjustment bolt 273 is passed through the adjustment hole 2721 to adjust the position of the cleaning bracket 272 along the length direction of the adjustment hole 2721 .

[0047] The above description is only an implementation method of the present utility model, and does not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present utility model.

Claims

1. A SAP quantitative spreading device, comprising a feeding component and a spreading component, characterized in that: The material discharge assembly includes a hopper and a feeding pipe arranged below the hopper, the feeding pipe includes a feeding channel surrounded by side walls, the end of the feeding channel includes a channel outlet, the spreading assembly includes a driving wheel, a driven wheel and a conveying belt wound between the driving wheel and the driven wheel, the conveying belt includes a supporting surface, the supporting surface is opposite to the channel outlet, a heating device is also arranged on the outer side of the side wall, and the heating device includes a heat spreader and a heating tube arranged on the heat spreader.

2. The SAP quantitative dispensing device according to claim 1, characterized in that: The feed tube is in the shape of a rectangular tube, the side walls include a first side wall and a second side wall opposite to each other, and a third side wall and a fourth side wall connecting the first side wall and the second side wall. There is a pair of heating devices, and the pair of heating devices are respectively arranged on the first side wall and the second side wall. The heat spreaders are in the shape of rectangular flat plates, and are respectively attached to the outer sides of the first side wall and the second side wall.

3. The SAP quantitative spreading device according to claim 2, characterized in that: The heat spreader also includes a through hole that runs through the heat spreader in the width direction, and the heating tube is arranged in the through hole, and the heating tube is in a horizontal direction.

4. The SAP quantitative dispensing device according to claim 3, characterized in that: The heat spreader is also provided with a holding piece, which is a holding screw. The heat spreader is provided with a screw hole connected to the through hole. The holding screw is threadedly connected in the screw hole, and one end of the holding screw facing the through hole abuts against the heating tube in the through hole.

5. The SAP quantitative dispensing device according to claim 4, characterized in that: The heat spreader is also provided with a temperature sensor, which is arranged between a pair of heating tubes, and the temperature sensor is arranged equidistantly from the pair of heating tubes.

6. The SAP quantitative dispensing device according to claim 4, characterized in that: The heat spreader includes a lower edge, and the lower edge is spaced apart from the channel outlet and has a distance of at least 10 mm.

7. The SAP quantitative dispensing device according to claim 4, characterized in that: An opening adjustment device is also arranged on the outer side of the side wall, and the opening adjustment device comprises a first adjustment plate and a second adjustment plate which are arranged on the third side wall and the fourth side wall respectively.

8. The SAP quantitative dispensing device according to claim 7, characterized in that: An adjustment support is also provided on the third side wall, and the adjustment support includes a socket and a protrusion arranged on the upper side of the socket. The first adjustment plate is inserted into the socket, and the protrusion is provided with a first adjustment bolt. One end of the first adjustment bolt abuts against the first adjustment plate.

9. The SAP quantitative dispensing device according to claim 1, characterized in that: The spreading assembly also includes a cleaning device, which is arranged back to back with the feeding pipe, and is arranged on the lower side of the conveying belt, and includes a cleaning brush that abuts against the supporting surface.

10. The SAP quantitative dispensing device according to claim 9, characterized in that: The cleaning device also includes a cleaning bracket, the cleaning brush is arranged at the end of the cleaning bracket, the cleaning bracket includes an adjustment hole, the adjustment hole is waist-shaped and includes a length direction, and the second adjustment bolt is penetrated in the adjustment hole.

Citation Information

Patent Citations

  • Device is applyed to ration

    CN207580928U