Automatic adhesive tape adsorbing and shearing turntable
By sliding the sealing ring and bearing seat on the rotating shaft, the friction between the rotating ventilation block and the fixed ventilation block is internalized, and the problems of degraded sealing performance and lowered tape bonding quality in the prior art are solved, thereby achieving higher sealing performance and better tape bonding quality.
Patent Information
- Application Number
- CN202421357965.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The friction between the rotating ventilation block and the fixed ventilation block of existing photovoltaic module automatic tape stickers leads to a decrease in sealing performance, increased air leakage, and reduced tape bonding quality.
The sealing ring and bearing seat are installed on the rotating shaft. The sealing ring and bearing seat are closely matched. A ventilation channel is opened in the rotating shaft. A strip hole is opened on the sealing ring. An adsorption port is opened on the bearing seat. The ventilation channel is connected to the adsorption port through the strip hole, and friction is internalized to improve sealing performance.
Improves the sealing performance of the adsorption shear turntable, reduces the chance of air leakage, and improves the quality of tape fitting.
Smart Images

Figure CN222573881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic production equipment, and specifically relates to an automatic tape adsorption and shearing turntable. Background Art
[0002] During the production process of solar cell modules, the battery strings on the modules will be offset due to the inertia of the conveyor belt, so the battery strings need to be fixed in position. Currently, most of them are fixed by manual tape, that is, the operator sticks the tape horizontally along the gap between two battery strings, and the tape is pasted on the module in an offset manner. The manual trimming method is time-consuming, labor-intensive, and inefficient. The module body is prone to fragmentation and hidden cracks, and the product consistency is poor.
[0003] The existing automatic tape sticking machine for photovoltaic modules is equipped with a tape sticking mechanism at its execution end. The tape needs to be fed, cut, grabbed and stuck during the sticking process. The existing tape sticking mechanism, such as a new type of wheel-type tape sticking mechanism patented in China, has a notice number of CN215402198U. The automatic sticking of the tape is achieved by arranging a rotating shaft, a fixed ventilation block, a rotating ventilation block, a rotating spacer, an adsorption unit, a hose and other components in the rotating sticking mechanism. However, the end faces of the rotating ventilation block and the fixed ventilation block in the patent are tightly sealed. When this structure is actually used, as the relative rotation wear of the rotating ventilation block and the fixed ventilation block continues to increase, the gap between the rotating ventilation block and the fixed ventilation block will also increase, causing the tape sticking mechanism to leak, and finally weakening the adsorption force of the adsorption unit, thereby reducing the quality of tape sticking. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic tape adsorption and shearing turntable, which can improve the sealing performance of the adsorption and shearing turntable, reduce the probability of air leakage, and improve the tape laminating quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic tape adsorption and shearing turntable, comprising a rotating shaft, a bearing seat, a sealing ring, a center disk, a tape adsorption assembly, a support frame and a connecting pipe, wherein the center disk is fixedly arranged at the left end of the rotating shaft, and the tape adsorption assembly is arranged on the center disk through the support frame; the bearing seat and the sealing ring are both slidably sleeved on the rotating shaft, wherein the sealing ring is located on the inner side of the bearing seat and the bearing seat and the sealing ring are tightly fitted; an air duct is provided in the rotating shaft, an adsorption port is provided on the bearing seat, and a strip hole is provided on the sealing ring; the outlet of the air duct is connected with the adsorption port through the strip hole, and the inlet of the air duct is connected with the execution end of the tape adsorption assembly through the connecting pipe, so that the tape adsorption assembly has the functions of adsorbing and sticking tape.
[0006] Preferably, it also includes a locking nut and a bearing; the bearing seat slides relative to the rotating shaft through the bearing and the locking nut.
[0007] Preferably, the air ducts, tape adsorption components, and connecting tubes are each provided with a plurality of them and are arranged in groups; the plurality of air ducts are distributed around the axis on the rotating shaft body, wherein at least part of the outlets of the plurality of air ducts correspond to and are connected with the positions of the strip holes.
[0008] Preferably, the tape adsorption assembly includes a floating block, an adsorption disk, a connecting shaft and a sliding bearing; the floating block is movably arranged on the center disk, the adsorption disk is arranged on the floating block, and the sliding bearing is fixedly connected to the floating block through the connecting shaft; the adsorption disk is connected to the entrance of the air duct through a connecting pipe and the floating block; the sliding bearing is slidably connected to the support frame.
[0009] Preferably, an air inlet is provided at the top of the floating block, the air inlet cover is buckled in the adsorption plate, an air outlet is provided on the right side of the floating block, the air outlet is connected to the air inlet through a channel inside the floating block, and the air outlet is connected to the inlet of the air duct through a connecting pipe.
[0010] Preferably, the adsorption disk is made of silica gel.
[0011] Preferably, the support frame includes a cam seat, a fixing plate and a connecting rod, the cam seat and the fixing plate are fixedly connected via the connecting rod, and the fixing plate is fixedly connected to the bearing seat; the sliding bearing is slidably connected to the cam seat.
[0012] Preferably, an annular cam groove is formed on the cam seat; a convex groove is formed on the lower part of the groove wall of the annular cam groove; and the sliding bearing at least partially extends into the cam groove.
[0013] Compared with the prior art, the beneficial effects of the utility model are: by slidingly sleeved a sealing ring and a bearing seat on the rotating shaft, wherein the sealing ring is tightly fitted with the bearing seat, an air duct is opened in the rotating shaft, a strip hole is opened on the sealing ring, and an adsorption port is opened on the bearing seat, and the air duct is connected with the adsorption port through the strip hole. Compared with the prior art, the tape adsorption and shearing turntable transfers the external friction between the rotating ventilation block and the fixed ventilation block in the prior art to the inside, thereby improving the sealing performance of the adsorption and shearing turntable, reducing the probability of air leakage, and improving the tape fitting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the axial cross section of the adsorption shearing turntable of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the adsorption shearing turntable of the utility model;
[0016] Figure 3 This is a schematic diagram of the rotating shaft structure of the utility model;
[0017] Figure 4This is a schematic diagram of the assembly of the center disk and the tape adsorption component of the utility model;
[0018] Figure 5 It is a schematic diagram of the local structure of the adsorption shearing turntable of the utility model;
[0019] Figure 6 This is a schematic diagram of the support frame structure of the utility model.
[0020] In the figure: 1 rotating shaft, 11 rotating shaft body, 12 fixed disk, 13 air passage, 111 rotating shaft air outlet, 112 fixed disk air outlet;
[0021] 2 bearing seats, 21 adsorption ports;
[0022] 3 sealing rings, 31 strip holes;
[0023] 4 center plate, 41 annular groove, 42 card slot;
[0024] 5 adhesive tape adsorption assembly, 51 floating block, 52 adsorption plate, 53 connecting shaft, 54 sliding bearing, 511 air outlet, 512 air intake;
[0025] 6 support frame, 61 cam seat, 62 fixing plate, 63 connecting rod, 611 cam groove, 612 convex groove;
[0026] 7 connecting pipe, 8 locking nut, 9 bearing, 10 pulley. DETAILED DESCRIPTION
[0027] The following describes the specific implementation of the utility model in detail in conjunction with the accompanying drawings so that those skilled in the art can more clearly understand how to practice the utility model. Although the utility model is described in conjunction with its preferred specific embodiments, these embodiments are only illustrative, rather than limiting the scope of the utility model.
[0028] Specific embodiment 1: Please refer to Figure 1-6An automatic tape adsorption and shearing turntable comprises: a rotating shaft 1, a bearing seat 2, a sealing ring 3, a center disk 4, a tape adsorption assembly 5, a support frame 6, a connecting pipe 7, a locking nut 8, a bearing 9 and a pulley 10, wherein the center disk 4 and the pulley 10 are fixedly arranged at the left end and the right end of the rotating shaft 1 respectively, the bearing seat 2 is slidably sleeved on the right end of the rotating shaft 1 through the locking nut 8 and the bearing 9, the sealing ring 3 is slidably sleeved on the right end of the rotating shaft 1 and the sealing ring 3 is located on the inner side of the bearing seat 2, and the sealing ring 3 is tightly matched with the bearing seat 2; an air duct 13 is provided in the rotating shaft 1, an adsorption port 21 is provided on the bearing seat 2, and a strip hole 31 is provided on the sealing ring 3; the tape adsorption assembly 5 is arranged on the center disk 4 through the supporting frame 6; the adsorption port 21 is connected with the tape adsorption assembly 5 through the strip hole 31, the air duct 13 and the connecting pipe 7 in sequence, so that the adsorption and shearing turntable has the functions of adsorbing and pasting tape.
[0029] Specifically, the rotating shaft 1 is composed of a rotating shaft body 11 and a fixed disk 12 arranged on the rotating shaft body 11. The inlet of the air duct 13 opened on the rotating shaft 1 is located on the fixed disk 12 and is named as the fixed disk exhaust port 112, and the outlet of the air duct 13 is located on the rotating shaft body 11 and is named as the rotating shaft exhaust port 111. The rotating shaft exhaust port 111 is located on the right side of the fixed disk exhaust port 112; further, the air duct 13 is provided with a plurality of rotating shaft exhaust ports 111 and a plurality of fixed disk exhaust ports 112 are evenly distributed around the axis of the rotating shaft 1; a plurality of rotating shaft exhaust ports 111 are at least partially connected with the strip holes 31, and as the sealing ring 3 rotates relative to the rotating shaft 1, the strip holes 31 of the sealing ring 3 always remain connected with part of the rotating shaft exhaust ports 111.
[0030] The center disk 4 is coaxially arranged with the rotating shaft 1 ; an annular groove 41 is provided in the middle of the outer circumference of the center disk 4 , and a plurality of evenly distributed slots 42 are provided in the outer circumference of the center disk 4 along the axial direction.
[0031] The tape suction component 5 and the connecting tube 7 are each provided with a plurality of them, and the tape suction component 5, the connecting tube 7, the card slot 42 and the air duct 13 are arranged in groups and in correspondence; the tape suction component 5 includes a floating block 51, an adsorption disk 52, a connecting shaft 53 and a sliding bearing 54, and the floating block 51 is a T-shaped structure; the floating block 51 is slidably arranged in the card slot 42, and an air suction port 512 is arranged at the top of the floating block 51, and the air suction port 512 is buckled in the adsorption disk 52 and is sealed and connected with the suction hole provided on the surface of the suction disk, and an air outlet 511 is arranged on the right side of the floating block 51, and the air outlet 511 is connected with the air suction port 512 through the channel inside the floating block 51, and the air outlet 511 is connected with the fixed disk exhaust port 112 through the connecting tube 7; the sliding bearing 54 is fixedly connected to the left end of the floating block 51 through the connecting shaft 53.
[0032] The support frame 6 includes a cam seat 61, a fixing plate 62 and three connecting rods 63. The cam seat 61 and the fixing plate 62 are connected and fixed by the three connecting rods 63. The right end of the cam seat 61 is provided with an annular cam groove 611, and the lower part of the groove wall of the annular cam groove 611 is provided with a convex groove 612. After assembly, the fixing plate 62 is fixedly connected to the bearing seat 2 and the fixing plate 62 is located on the right side of the fixing plate 12. A plurality of sliding bearings 54 are extended into the cam groove 611. Under the drive of external force, a plurality of sliding bearings 54 are The bearing 54 can revolve around the axis of the cam seat 61 in the cam groove 611, and the floating block 51 and the suction plate 52 rotate synchronously with the corresponding sliding bearing 54. When the sliding bearing 54 moves to the convex groove 612, the sliding bearing 54, the floating block 51 and the suction plate 52 will move in the radial direction of the cam groove 611 under the dual effects of their own gravity and the guidance of the convex groove 612, that is, they will protrude downward at the position of the convex groove 612, so that the suction plate 52 at this position will press the tape to complete the tape sticking action.
[0033] When in use, the suction port 21 is connected to an external vacuum generating device so that a negative pressure state is always maintained in the plurality of air ducts 13. The negative pressure in the air duct 13 is transmitted to the suction disk 52 through the connecting tube 7, so that the suction disk 52 generates suction. The tape is cut by the external cutting mechanism and then reaches the suction disk 52 and is adsorbed. The adsorption force will firmly hold the tape and drive the tape to rotate with the suction disk 52 when the rotating shaft 1 rotates, thereby completing the tape pasting action.
[0034] Furthermore, in the present embodiment, the adsorption plate 52 is made of silicone, which not only makes the adsorption plate 52 easy to assemble, but also improves the sealing performance of the adsorption end.
[0035] Through this technical solution, a sealing ring and a bearing seat are slidably sleeved on the rotating shaft, wherein the sealing ring is tightly fitted with the bearing seat, an air duct is opened in the rotating shaft, a strip hole is opened on the sealing ring, and an adsorption port is opened on the bearing seat, and the air duct is connected with the adsorption port through the strip hole. Compared with the prior art, the tape adsorption and shearing turntable transfers the external friction between the rotating ventilation block and the fixed ventilation block in the prior art to the inside, thereby improving the sealing performance of the adsorption and shearing turntable, reducing the probability of air leakage, and improving the tape fitting quality.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic tape adsorption and shearing turntable, characterized by: The invention comprises a rotating shaft (1), a bearing seat (2), a sealing ring (3), a center disk (4), a tape adsorption assembly (5), a support frame (6) and a connecting pipe (7), wherein the center disk (4) is fixedly arranged at the left end of the rotating shaft (1), and the tape adsorption assembly (5) is arranged on the center disk (4) through the support frame (6); the bearing seat (2) and the sealing ring (3) are both slidably sleeved on the rotating shaft (1), wherein the sealing ring (3) is located on the inner side of the bearing seat (2), and the bearing seat (2) and the sealing ring (3) are connected to the inner side of the bearing seat (2). The sealing ring (3) is tightly fitted; an air passage (13) is provided in the rotating shaft (1), a suction port (21) is provided on the bearing seat (2), and a strip hole (31) is provided on the sealing ring (3); the outlet of the air passage (13) is connected to the suction port (21) through the strip hole (31), and the inlet of the air passage (13) is connected to the execution end of the tape suction component (5) through the connecting pipe (7), so that the tape suction component (5) has the functions of suctioning and sticking the tape.
2. The automatic tape adsorption and shearing turntable according to claim 1, characterized in that: It also includes a locking nut (8) and a bearing (9); the bearing seat (2) slides relative to the rotating shaft (1) via the bearing (9) and the locking nut (8).
3. The automatic tape adsorption and shearing turntable according to claim 1, characterized in that: The vents (13), the tape adsorption components (5), and the connecting pipes (7) are each provided in plurality and are arranged in groups; the plurality of vents (13) are distributed around the rotating shaft (1) body, wherein at least a portion of the outlets of the plurality of vents (13) correspond to and are in communication with the strip holes (31).
4. The automatic tape adsorption and shearing turntable according to claim 1, characterized in that: The adhesive tape adsorption assembly (5) comprises a floating block (51), an adsorption disk (52), a connecting shaft (53) and a sliding bearing (54); the floating block (51) is movably disposed on the central disk (4), the adsorption disk (52) is disposed on the floating block (51), and the sliding bearing (54) is fixedly connected to the floating block (51) via the connecting shaft (53); the adsorption disk (52) is connected to the inlet of the air passage (13) via a connecting pipe (7) and the floating block (51); and the sliding bearing (54) is slidably connected to the support frame (6).
5. The automatic tape adsorption and shearing turntable according to claim 4, characterized in that: The top of the floating block (51) is provided with an air inlet, which is buckled in the adsorption plate (52). The right side of the floating block (51) is provided with an air outlet, which is connected to the air inlet through a channel inside the floating block, and the air outlet is connected to the inlet of the air passage (13) through a connecting pipe (7).
6. The automatic tape adsorption and shearing turntable according to claim 4, characterized in that: The adsorption disk (52) is made of silica gel.
7. The automatic tape adsorption and shearing turntable according to claim 4, characterized in that: The support frame (6) comprises a cam seat (61), a fixing plate (62) and a connecting rod (63); the cam seat (61) and the fixing plate (62) are fixedly connected via the connecting rod (63); the fixing plate (62) and the bearing seat (2) are fixedly connected; and the sliding bearing (54) and the cam seat (61) are slidably connected.
8. The automatic tape adsorption and shearing turntable according to claim 7, characterized in that: An annular cam groove is formed on the cam seat (61); a convex groove is formed at the lower part of the groove wall of the annular cam groove; and the sliding bearing (54) at least partially extends into the cam groove.
Citation Information
Patent Citations
Novel wheel disc type adhesive tape attaching mechanism
CN215402198U