ASA multilayer film winding device for plastic processing

By designing an ASA multi-layer film winding device with airbags and gear sets, the problem of the inability to quickly replace the finished film in the prior art is solved, and the rapid winding and replacement of the film is achieved, and the production efficiency is improved.

CN222573973UActive Publication Date: 2025-03-07SHANGHAI YUDAO XINSHENG TECH CO LTD

Patent Information

Application Number
CN202422603265.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-03-07
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

After completing the winding task, the existing ASA film winding device cannot quickly replace the finished film, which takes a long time to replace the roller sleeve.

Method used

An ASA multi-layer film winding device including a support base, a support guide roller, a scraping device and a winding mechanism is designed. The winding mechanism adopts a combination of airbags and gear sets to quickly wind and replace the membrane through inflation and deflation of the airbags.

Benefits of technology

Through the inflation and deflation mechanism of the airbag, the rapid winding and replacement of the membrane is achieved, shortening the time for replacing the roller sleeve and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ASA (Acrylonitrile Styrene Acrylate) multilayer film winding device for plastic processing, relates to the technical field of ASA films, and aims to solve the problem that after a winding task is finished, a wound film cannot be quickly replaced, so that the time consumed when a roller sleeve is replaced is longer. Comprising a supporting base, a supporting guide roller and a slicking device, the supporting guide roller and the slicking device are rotationally connected to the supporting base, and a winding mechanism is rotationally connected beside the supporting guide roller; by means of an air bag arranged in an inner cavity of an inner shaft in the winding mechanism, when the winding task is carried out, the air bag is inflated and expanded, so that the whole inner cavity space is filled with the air bag, sliding blocks are pushed outwards, the radius distance among four sets of movable plates is increased, after the winding task is completed, air in the air bag is released through another set of air nozzles, and therefore the winding task is completed. And under the cooperation of the reset springs and the positioning blocks, the sliding blocks and the movable plates are reset, the radius between the movable plates is reduced, the air cylinder retracts, and therefore the wound film can be taken down conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of ASA films, in particular to an ASA multilayer film winding device for plastic processing. Background Art

[0002] According to Chinese patent CN202120800712.7, a winding device for ASA film production is disclosed, including a reel positioning member, a reel shaft, a support base, a reel driving member and a scraping device, the support base including a U-shaped support, a reel driving member is provided on one side between the two vertical plates of the U-shaped support, a reel shaft is provided on the reel driving member, and a reel positioning member for positioning the reel shaft is provided on opposite sides of the two vertical plates of the U-shaped support, a scraping device is provided on the other side between the vertical plates of the U-shaped support, a rotatably connected support guide roller is provided in the middle of the U-shaped support, and the support guide roller is located at the upper end of the scraping device.

[0003] Although the above technical solution solves the technical problem of not being able to scrape the ASA mold flat, the following problems still exist: after completing the winding task, the wound film cannot be quickly replaced, resulting in a long time spent on replacing the roller sleeve.

[0004] Therefore, the present application provides an ASA multilayer film winding device for plastic processing to meet the needs. Utility Model Content

[0005] The purpose of the present application is to provide an ASA multi-layer film winding device for plastic processing, aiming to solve the problem that after completing the winding task, the wound film cannot be quickly replaced, resulting in a long time spent on replacing the roller sleeve.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an ASA multilayer film winding device for plastic processing, comprising a support base, a support guide roller, and a scraping device, the support base is rotatably connected to the support guide roller and the scraping device, and a winding mechanism is rotatably connected next to the support guide roller;

[0007] The winding mechanism also includes a lock, an inner shaft and an airbag. The end face of the inner shaft is provided with an inner cavity connected to the outside world. A lock is fixed to the end of the inner cavity by bolts. A group of locks are rotatably connected to the support base, and an airbag is provided in the inner cavity. Air nozzles are provided at both ends of the airbag, and the air nozzles pass through the lock. A gear set is provided on the support base, and a winding motor driving the winding mechanism is connected to the lock through the gear set. A sliding hole connected to the outside world is provided on the inner wall of the inner cavity, and a slider is slidably connected in the sliding hole. An arc-shaped movable plate is detachably connected to the outward end face of the slider, and the inner end of the slider is connected to the airbag. In the winding mechanism, an airbag is provided in the inner cavity of the inner shaft. When the winding task is performed, it is inflated and expanded, so that the airbag fills the entire inner cavity space, and the slider is pushed outward to increase the radius distance between the four sets of movable plates. When the winding task is completed, the gas in the airbag is released through another set of air nozzles. With the cooperation of the reset spring and the positioning block, the slider and the movable plate are reset, the radius between the movable plates is reduced, and the cylinder is retracted so that the wound film can be removed.

[0008] Preferably, a positioning hole connected to the outside is provided on the inner wall of the sliding hole, a positioning block is slidably connected in the positioning hole, a reset groove is provided on the outer wall of the sliding block, the inner end of the positioning block is slidably connected in the reset groove, and a reset spring is pressed between the reset groove and the positioning block.

[0009] Preferably, the gear set includes a driving gear and a driven gear, a coaxial driven gear is provided on the lock head, a driving gear meshing with the driven gear is provided on the support base, and the driving gear is driven by a winding motor.

[0010] Preferably, a cylinder is provided on the support base, and a clamp is provided on the telescopic end of the cylinder. The clamp is a U-shaped piece, and the clamp is adapted to fit with another set of lock heads.

[0011] Preferably, two sets of top rings are slidably connected to the support guide roller, and the top rings are connected to the support base via connecting springs. The top rings are arranged on the support guide roller, so that the winding mechanism can be used normally without affecting the centering of the film.

[0012] In summary, the technical effects and advantages of the utility model are:

[0013] The utility model uses an airbag provided in the inner cavity of the inner shaft in the winding mechanism. When the winding task is performed, the airbag is inflated to expand, thereby filling the entire inner cavity space, pushing the slider outward, and increasing the radius distance between the four groups of movable plates. When the winding task is completed, the gas in the airbag is released through another group of air nozzles. With the cooperation of the reset spring and the positioning block, the slider and the movable plate are reset, the radius between the movable plates is reduced, and the cylinder is retracted so that the wound film can be removed.

[0014] The utility model enables the winding mechanism to be used normally without affecting the centering of the film by arranging the top ring on the supporting guide roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 The schematic diagram of the structure of the utility model Figure 1 ;

[0017] Figure 2 The structure diagram of the utility model is Figure 2 ;

[0018] Figure 3 It is a schematic diagram of the partial explosion structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the inner shaft cross-section structure of the utility model.

[0020] In the figure: 1. support base; 2. cylinder; 21. clamp; 3. lock; 4. inner shaft; 41. inner cavity; 42. sliding hole; 43. positioning hole; 5. air bag; 51. air nozzle; 6. slider; 61. reset groove; 7. reset spring; 8. movable plate; 9. driven gear; 10. driving gear; 11. support guide roller; 12. top ring; 13. connecting spring; 14. scraping device; 15. positioning block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example: Reference Figure 1-4The shown device is an ASA multi-layer film winding device for plastic processing, comprising a support base 1, which is a U-shaped structure. A cylinder 2 is provided on the support base 1, and a clamp 21 is provided at the telescopic end of the cylinder 2, which is a U-shaped structure, and its purpose is to quickly dock one end of the winding mechanism (the winding mechanism is rotatably connected to the support base 1); a support guide roller 11 and a scraping device 14 are rotatably connected to the support base 1 (on the side of the winding mechanism), and the film is scraped and flattened by the scraping device 14 to avoid quality problems of the film when winding.

[0023] As an implementation method in this embodiment, two groups of top rings 12 are slidably connected to the support guide roller 11, and the opposite sides of the two groups of top rings 12 are connected to the support base 1 through connecting springs 13. Under the action of the connecting springs 13, the film passing through the support guide roller 11 is centered.

[0024] As an implementation method in this embodiment, the winding mechanism: the inner shaft 4 is provided with an inner cavity 41 connected to the outside, and a lock head 3 is fixed at both ends of the inner cavity 41 by bolts, the lock head 3 is cross-shaped, and a hole communicating with the left and right is provided at the center of the lock head 3, a sliding hole 42 communicating with the outside is provided on the inner wall of the inner cavity 41, and the sliding hole 42 is provided with four groups, and each group of sliding holes 42 is provided with positioning holes 43 communicating with the outside on the left and right inner walls; a slider 6 is slidably connected in the sliding hole 42, and a reset groove 61 is provided on the outer wall of the slider 6, a positioning block 15 is slidably connected in the positioning hole 43, the inner end of the positioning block 15 is inserted into the reset groove 61, and in order to realize the reset function of the slider 6 after it is extended, A return spring 7 is installed in the positioning groove 61, and the return spring 7 is pressed between the return groove 61 and the positioning block 15 (in order to prevent the positioning block 15 from falling off during use, the diameter of the lock head 3 covers part of the positioning hole 43). An air bag 5 that can push the slider 6 outward is provided inside the inner cavity 41. Air nozzles 51 are provided at both ends of the air bag 5, and the air nozzles 51 pass through the holes of the lock head 3 to connect to the outside world. One group is used for inflation and the other group is used for deflation. An arc-shaped movable plate 8 is fixed to the outward end surface of the slider 6 by bolts. Therefore, through the above technical solution, after the air bag 5 is inflated, the four groups of sliders 6 are pushed outward to increase the spacing between the four groups of movable plates 8. After completing the winding task, the air bag 5 is deflated to remove the film.

[0025] The return spring 7 in the above structural description is used when the airbag 5 is deflated. The return spring 7 uses the positioning block 15 as a support point to push the slider 6 inward.

[0026] As an implementation method in this embodiment, when the above task is completed, the telescopic end of the cylinder 2 is retracted to release the contact with the lock head 3 so that the rolled-up film can be removed from it.

[0027] As an implementation method in this embodiment, the lock head 3 rotating on the support base 1 is connected to the winding motor through a gear group. The driven gear 9 in the gear group is coaxially arranged with the lock head 3. The driving gear 10 is rotatably connected to the support base 1, and the driving gear 10 and the driven gear 9 are meshed with each other. When starting, the winding motor drives the driving gear 10 to rotate, thereby driving the driven gear 9 to rotate.

[0028] The working principle of the utility model is as follows: by using the air delivery device, a group of air nozzles 51 are connected to deliver the gas into the airbag 5, the volume of the airbag 5 gradually expands, and while filling the inner cavity 41, it presses against the inner end surface of the slider 6, so that the slider 6 slides in the slide hole 42, and the slider 6 sliding outward pushes the movable plate 8 outward, thereby expanding the distance between the four groups of movable plates 8. After completing the above operations, the winding motor is started, and the winding motor drives the driven gear 9 meshing with it to rotate through the driving gear 10, and then the driven gear 9 drives the lock head 3 to rotate on the support base 1, and the other group of lock heads 3 rotates on the clamp 21. In the process of winding the film, the film is centered by the top ring 12 on the support guide roller 11. The top ring 12 is autonomously adapted to films of different specifications under the action of the connecting spring 13, and the film is scraped and leveled by the scraping device 14 to avoid quality problems.

[0029] After completing the above-mentioned winding task, the gas in the airbag 5 is discharged by using another set of air nozzles 51, so that under the action of the reset spring 7, the reset spring 7 uses the positioning block 15 as a support point to push the reset groove 61 in the opposite direction, so that the reset groove 61 completes the reset and retraction of the movable plate 8 when pushing back. When the reset spring 7 needs to be maintained, the lock head 3 is first removed, and then the positioning block 15 in the positioning hole 43 is taken out to release the limit with the slider 6, and then the slider 6 is taken out from the slide hole 42, and then the reset spring 7 is taken out.

[0030] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.

[0031] Components not described in detail herein are prior art.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An ASA multilayer film winding device for plastic processing, comprising a support base (1), a support guide roller (11), and a scraping device (14), wherein the support base (1) is rotatably connected to the support guide roller (11) and the scraping device (14), and characterized in that: A winding mechanism is rotatably connected beside the supporting guide roller (11); The winding mechanism further comprises a lock head (3), an inner shaft (4), and an airbag (5); an end surface of the inner shaft (4) is provided with an inner cavity (41) communicating with the outside world; a lock head (3) is fixed to the end of the inner cavity (41) by means of bolts; a group of the lock heads (3) are rotatably connected to the support base (1); an airbag (5) is provided in the inner cavity (41); both ends of the airbag (5) are provided with air nozzles (51); the air nozzles (51) pass through the lock head (3); a gear set is provided on the support base (1); a winding motor driving the winding mechanism is connected to the lock head (3) via the gear set; an inner wall of the inner cavity (41) is provided with a sliding hole (42) communicating with the outside world; a slider (6) is slidably connected in the sliding hole (42); an arc-shaped movable plate (8) is detachably connected to the outward end surface of the slider (6); the inner end of the slider (6) is connected to the airbag (5).

2. The ASA multilayer film winding device for plastic processing according to claim 1, characterized in that: A positioning hole (43) communicating with the outside is provided on the inner wall of the sliding hole (42), a positioning block (15) is slidably connected in the positioning hole (43), a reset groove (61) is provided on the outer wall of the sliding block (6), the inner end of the positioning block (15) is slidably connected in the reset groove (61), and a reset spring (7) is press-fitted between the reset groove (61) and the positioning block (15).

3. The ASA multilayer film winding device for plastic processing according to claim 1, characterized in that: The gear set comprises a driving gear (10) and a driven gear (9); a coaxial driven gear (9) is provided on the lock head (3); a driving gear (10) meshing with the driven gear (9) is provided on the support base (1); and the driving gear (10) is driven by a winding motor.

4. The ASA multilayer film winding device for plastic processing according to claim 1, characterized in that: A cylinder (2) is provided on the support base (1), and a clamp (21) is provided on the telescopic end of the cylinder (2). The clamp (21) is a U-shaped piece, and the clamp (21) is adapted to fit with another group of lock heads (3).

5. The ASA multilayer film winding device for plastic processing according to claim 1, characterized in that: Two groups of top rings (12) are slidably connected to the support guide roller (11), and the top rings (12) are connected to the support base (1) via a connecting spring (13).

Citation Information

Patent Citations

  • Winding device for ASA film production

    CN214610672U

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