Efficient cotton blending machine

By setting up a cotton mixing assembly and a waste collection assembly in the cotton mixer, the problem of waste easily blocked after the cotton layer is mixed is solved, the efficiency of the mixed cotton scrap is improved, and a more efficient production process is achieved.

CN222574883UActive Publication Date: 2025-03-07GAOCHENG ZHUO MEIDA TEXTILE CO LTD
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Patent Information

Application Number
CN202420519511.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-03-07
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing cotton mixers are prone to wool waste after the cotton layer is mixed, which causes the waste to easily clog the discharge port and reduce the efficiency of the cotton mixing waste discharge.

Method used

By setting up a cotton mixing assembly in the cotton mixer, including a cotton mixing roller, a cotton cleaning scraper and a waste collection assembly, the cotton mixing roller mixes the cotton layer and rolls it into the inner side of the cotton cleaning scraper. The cotton cleaning scraper scrapes off impurities and falls into the dust collection tank, and collects waste with the blower duct and vacuum cleaner.

Benefits of technology

It effectively solves the problem that waste is prone to blockage after the cotton layer is mixed, improves the efficiency of the mixed cotton waste discharge, and reduces the troubles in the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cotton blending machines, in particular to an efficient cotton blending machine. According to the technical scheme, the efficient cotton blending machine comprises a cotton blending bin and a cotton blending assembly, and further comprises a feeding bin assembly and a waste collecting assembly; a feeding bin assembly is arranged at the upper end of the cotton mixing bin; a cotton blending assembly is arranged in the cotton blending bin. Waste collecting assemblies are distributed below the cotton mixing assembly and at the front end of the cotton mixing bin. Cotton layers are mixed through the cotton mixing roller of the cotton mixing assembly and then are brought into the inner side of the scutching scraping plate in a rolling mode, mixed flocks on the surfaces of the cotton layers are scraped by the scutching scraping plate and fall into the dust collection groove along with rolling, air is blown inwards in cooperation with the air blowing pipe, and an external dust collector sucks out and collects dust from the dust collection pipeline. After the cotton layers are mixed, batting waste materials are easy to generate, so that the waste materials are easy to block a discharge port, and the cotton mixing and waste material discharging efficiency is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cotton mixers, and in particular relates to a high-efficiency cotton mixer. Background Art

[0002] The technical background of the cotton blending machine is mainly in the textile industry. The cotton blending process is one of the important links in textile production. It involves mixing different fiber raw materials in a certain proportion to obtain textiles with excellent performance. The performance of the cotton blending machine directly affects the uniformity of the blending, the degree of fiber damage and the quality of the final textile. During the operation of the existing cotton blending machine, there is often a problem of lint waste after the cotton layers are mixed. These lint wastes will block the discharge port and reduce the efficiency of cotton blending and waste discharge, causing great trouble to the production process of the enterprise. Therefore, the design and operation mode of the cotton blending machine are studied and improved to improve the cotton blending effect, reduce waste generation and reduce clogging problems. Utility Model Content

[0003] In order to overcome the problem that the existing cotton mixing machine is prone to produce lint waste after the cotton layers are mixed, causing the waste to easily block the discharge port and reduce the efficiency of the cotton mixing and waste discharge.

[0004] The technical solution of the utility model is: a high-efficiency cotton mixing machine, including a cotton mixing bin, a cotton mixing component, a feeding bin component, and a waste collection component; the feeding bin component is arranged at the upper end of the cotton mixing bin; the cotton mixing component is arranged inside the cotton mixing bin; the waste collection component is distributed below the cotton mixing component and at the front end of the cotton mixing bin.

[0005] Preferably, the cotton layers are mixed by the mixing roller of the cotton mixing assembly and then rolled into the inner side of the cotton cleaning scraper. As the cotton layers roll, the lint on the surface of the cotton layers is scraped off by the cotton cleaning scraper and falls into the dust collecting trough. The air blowing duct is used to blow air inward, and the external vacuum cleaner sucks the dust out from the dust suction duct and collects it, thereby solving the problem of existing cotton mixing machines in which lint waste is easily generated after the cotton layers are mixed, causing the waste to easily block the discharge port and reduce the efficiency of mixing and discharging waste.

[0006] Preferably, the feeding bin assembly includes a feeding bin, a feeding port, and a feeding hole; the feeding port is provided on the front end surface of the feeding bin; and the feeding hole is provided inside the feeding bin.

[0007] Preferably, the cotton mixing assembly includes a mixing roller, a pressing roller group, a feeding roller group, a cotton cleaning scraper, a first servo motor, and a second servo motor; the mixing roller is arranged inside the mixing bin, and the mixing roller is rotatably connected to the inner wall of the mixing bin.

[0008] Preferably, a pressing roller group is arranged above the mixing roller; a feeding roller group is arranged at the lower end of the pressing roller group; a cotton cleaning scraper is arranged on the outer side of the mixing roller, and the cotton cleaning scraper is fixedly connected to the inner wall of the mixing bin, and a protective cover is arranged on the upper edge of the cotton cleaning scraper; a first servo motor is arranged below the mixing roller, and the first servo motor is connected to the mixing roller belt drive.

[0009] Preferably, a second servo motor is provided on the rear end side of the pressing roller group, and the second servo motor is connected to the pressing roller group by belt transmission, and the roller shafts of the pressing roller group rotate in relative directions, and the roller shafts of the feeding roller group rotate in opposite directions. The pressing roller group fully stirs and compacts the cotton layer sent down from the feeding hole, and cooperates with the feeding roller group to push the cotton layer between the cotton cleaning scraper and the mixing roller to prevent the problem of blockage due to insufficient pushing power of the cotton layer.

[0010] Preferably, the waste collection assembly includes a dust collecting trough, a blowing duct, and a dust suction duct; a dust collecting trough is arranged directly below the cotton mixing roller; a blowing duct is arranged on one side of the dust collecting trough, and the dust collecting trough is used to collect cotton impurities scraped off the cotton cleaning scraper.

[0011] Preferably, a dust suction duct is provided at the front upper end of the mixing roller, and the dust suction duct is sealed and connected to the mixing bin. The cotton layers are mixed by the mixing roller of the mixing assembly and then rolled into the inner side of the cotton cleaning scraper. As the cotton layers roll, the debris on the surface of the cotton layers is scraped off by the cotton cleaning scraper and falls into the dust collecting trough. The air blowing duct is used to blow air inside, and the external vacuum cleaner sucks out the dust from the dust suction duct and collects it.

[0012] Beneficial effects of the utility model:

[0013] 1. The existing cotton blending machine is prone to produce fluff waste after the cotton layers are mixed, which causes the waste to easily block the discharge port and reduce the efficiency of waste discharge of the mixed cotton; the cotton layers are mixed by the mixing roller of the cotton blending assembly and rolled into the inner side of the cotton cleaning scraper. As the cotton layers roll, the fluff on the surface of the cotton layers is scraped off by the cotton cleaning scraper and falls into the dust collecting tank. The air blowing duct is used to blow air inside, and the external vacuum cleaner sucks out and collects the dust from the dust suction duct; the existing cotton blending machine is solved because the fluff waste is prone to produce fluff waste after the cotton layers are mixed, which causes the waste to easily block the discharge port and reduce the efficiency of waste discharge of the mixed cotton;

[0014] 2. Through the setting of the pressing roller group and the feeding roller group, the pressing roller group will fully stir and compact the cotton layer sent down from the feeding hole, and cooperate with the feeding roller group to push the cotton layer to between the cotton cleaning scraper and the mixing roller to prevent the problem of insufficient power to push the cotton layer and blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 What is shown is a schematic diagram of the overall three-dimensional structure of a high-efficiency cotton mixing machine of the utility model;

[0016] Figure 2What is shown is a schematic diagram of the internal three-dimensional structure of a high-efficiency cotton blending machine of the utility model from the overall side view;

[0017] Figure 3 What is shown is a three-dimensional structure schematic diagram of a cotton mixing component of a high-efficiency cotton mixing machine of the utility model;

[0018] Figure 4 What is shown is a three-dimensional structural schematic diagram of a waste collection component of a high-efficiency cotton mixing machine of the utility model.

[0019] The markings in the attached drawings are: 1. Cotton mixing bin; 2. Feeding bin assembly; 3. Cotton mixing assembly; 4. Waste collection assembly; 201. Feeding bin; 202. Feeding port; 203. Feeding hole; 301. Cotton mixing roller; 302. Pressing roller group; 303. Feeding roller group; 304. Cotton cleaning scraper; 305. First servo motor; 306. Second servo motor; 401. Dust collecting trough; 402. Blowing air duct; 403. Dust suction duct. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-4 The utility model provides an embodiment: a high-efficiency cotton mixing machine, including a cotton mixing bin 1, a cotton mixing component 3, a feeding bin component 2, and a waste collection component 4; the feeding bin component 2 is arranged at the upper end of the cotton mixing bin 1; the cotton mixing component 3 is arranged inside the cotton mixing bin 1; the waste collection component 4 is distributed below the cotton mixing component 3 and at the front end of the cotton mixing bin 1, the feeding bin component 2 includes a feeding bin 201, a feeding port 202, and a feeding hole 203; the front end surface of the feeding bin 201 is provided with the feeding port 202; the feeding bin 201 is provided with a feeding hole 203.

[0022] See also Figure 1-4 In this embodiment, the cotton mixing component 3 includes a cotton mixing roller 301, a pressing roller group 302, a feeding roller group 303, a cotton cleaning scraper 304, a first servo motor 305, and a second servo motor 306; the cotton mixing roller 301 is arranged inside the cotton mixing bin 1, and the cotton mixing roller 301 is rotatably connected to the inner wall of the cotton mixing bin 1.

[0023] See also Figure 1-4In this embodiment, a pressing roller group 302 is arranged above the mixing roller 301; a feeding roller group 303 is arranged at the lower end of the pressing roller group 302; a cotton cleaning scraper 304 is arranged on the outer side of the mixing roller 301, and the cotton cleaning scraper 304 is fixedly connected to the inner wall of the mixing bin 1, and a protective cover is arranged on the upper edge of the cotton cleaning scraper 304; a first servo motor 305 is arranged below the mixing roller 301, and the first servo motor 305 is connected to the mixing roller 301 by belt transmission, and a second servo motor 305 is arranged on one side of the rear end of the pressing roller group 302 06, and the second servo motor 306 is connected to the pressing roller group 302 by belt transmission, and the roller shafts of the pressing roller group 302 rotate in relative directions, and the roller shafts of the feeding roller group 303 rotate in opposite directions, and the waste collecting component 4 includes a dust collecting trough 401, a blowing air duct 402, and a dust suction duct 403; the dust collecting trough 401 is arranged directly below the mixing roller 301; the blowing air duct 402 is arranged on one side of the dust collecting trough 401, and the dust suction duct 403 is arranged at the front upper end of the mixing roller 301, and the dust suction duct 403 is sealed and connected to the mixing bin 1.

[0024] When working, the cotton layers are mixed by the cotton mixing roller 301 of the cotton mixing component 3 and then rolled into the inner side of the cotton cleaning scraper 304. As the cotton layers roll, the fluff on the surface of the cotton layers is scraped off by the cotton cleaning scraper 304 and falls into the dust collecting tank 401. The air blowing duct 402 blows air inside, and the external vacuum cleaner sucks out and collects the dust from the dust suction duct 403. This solves the problem of the existing cotton mixing machine that fluff waste is easy to appear after the cotton layers are mixed, causing the waste to easily block the discharge port and reduce the efficiency of mixing and discharging waste.

[0025] Next, the pressing roller group 302 fully stirs and compacts the cotton layer sent down from the feeding hole 203, and cooperates with the feeding roller group 303 to push the cotton layer to between the cotton cleaning scraper 304 and the mixing roller 301 to prevent the problem of insufficient power to push the cotton layer and blockage.

[0026] Through the above steps, the cotton layers are mixed by the mixing roller 301 of the cotton mixing component 3 and then rolled into the inner side of the cotton cleaning scraper 304. As the cotton layers roll, the lint on the surface of the cotton layers is scraped off by the cotton cleaning scraper 304 and falls into the dust collecting trough 401. The air blowing duct 402 blows air inward, and the external vacuum cleaner sucks out and collects the dust from the dust suction duct 403, thereby avoiding the problem of existing cotton mixing machines that lint waste is prone to appear after the cotton layers are mixed, causing the waste to easily block the discharge port and reduce the efficiency of mixing and discharging waste.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An efficient cotton blending machine, comprising a cotton blending bin (1) and a cotton blending assembly (3), characterized in that: It also comprises a feeding bin assembly (2) and a waste collection assembly (4); the feeding bin assembly (2) is arranged at the upper end of the cotton mixing bin (1); the cotton mixing assembly (3) is arranged inside the cotton mixing bin (1); and the waste collection assembly (4) is distributed below the cotton mixing assembly (3) and at the front end of the cotton mixing bin (1).

2. A high-efficiency cotton mixing machine according to claim 1, characterized in that: The feeding bin assembly (2) comprises a feeding bin (201), a feeding port (202), and a feeding hole (203); the front end surface of the feeding bin (201) is provided with the feeding port (202); and the inside of the feeding bin (201) is provided with the feeding hole (203).

3. The high-efficiency cotton mixing machine according to claim 1, characterized in that: The cotton mixing component (3) comprises a cotton mixing roller (301), a pressing roller group (302), a feeding roller group (303), a cotton cleaning scraper (304), a first servo motor (305), and a second servo motor (306); the cotton mixing roller (301) is arranged inside the cotton mixing bin (1), and the cotton mixing roller (301) is rotatably connected to the inner wall of the cotton mixing bin (1).

4. The high-efficiency cotton mixing machine according to claim 3, characterized in that: A pressing roller group (302) is arranged above the mixing roller (301); a feeding roller group (303) is arranged at the lower end of the pressing roller group (302); a cotton cleaning scraper (304) is arranged on the outer side of the mixing roller (301), and the cotton cleaning scraper (304) is fixedly connected to the inner wall of the mixing bin (1), and a protective cover is arranged on the upper edge of the cotton cleaning scraper (304); a first servo motor (305) is arranged below the mixing roller (301), and the first servo motor (305) is connected to the mixing roller (301) by belt transmission.

5. The high-efficiency cotton mixing machine according to claim 4, characterized in that: A second servo motor (306) is provided on one side of the rear end of the pressing roller group (302), and the second servo motor (306) is connected to the pressing roller group (302) by belt transmission, and the roller shafts of the pressing roller group (302) rotate in relative directions, and the roller shafts of the feeding roller group (303) rotate in opposite directions.

6. The high-efficiency cotton mixing machine according to claim 3, characterized in that: The waste collection assembly (4) comprises a dust collecting trough (401), a blowing duct (402), and a dust suction duct (403); the dust collecting trough (401) is arranged directly below the cotton mixing roller (301); and the blowing duct (402) is arranged on one side of the dust collecting trough (401).

7. The high-efficiency cotton mixing machine according to claim 3, characterized in that: A dust suction pipe (403) is provided at the front upper end of the cotton mixing roller (301), and the dust suction pipe (403) is sealed and connected to the cotton mixing bin (1).