Jean fabric with clear and soft lines and clothes
By using the front and back of the interwoven structure in denim fabrics and using warp and weft yarns with different fineness, the problem of blurred texture of denim fabrics after washing is solved, and the clear texture, soft feel and good elasticity of the fabric is achieved.
Patent Information
- Application Number
- CN202421357880.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing denim fabric shrinks after washing, the twill texture becomes blurred, the texture is unclear, and increasing the tissue interweaving points or yarn tightness will lead to the thick, hardness of the fabric, and the rough feel.
The front side formed by the first warp yarn and the weft yarn is formed with a structural structure of 4/1 right twill structure, and the reverse side formed by the second warp yarn and the weft yarn is formed with a structural structure of 2/3 left oblique structure. The fineness of the second warp yarn is smaller than the fineness of the first warp yarn. The reverse structure is covered by the front structure, and the front side of the fabric presents a clear 4/1 right twill structure, the reverse structure is loose and the fabric is soft.
The twill texture of denim fabric is achieved with clear texture, soft feel, thin, not heavy, and has good elasticity.
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Figure CN222574923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a denim fabric with clear texture and softness and a garment. Background Art
[0002] As a mainstream fashion, denim fabrics have always been loved by consumers. However, the conventional stretch denim fabrics on the market generally have unclear textures. In particular, after washing, the fabric shrinks, the twill texture of the fabric becomes blurred, and the denim style is not obvious. In order to improve the clarity of the surface texture of denim fabrics, the method of increasing the interlacing points of the fabric or increasing the tightness of the warp and weft yarns is generally used, but this method will make the fabric thicker, harder, and rough to the touch. Utility Model Content
[0003] Based on this, it is necessary to provide a denim fabric and clothing with a more comfortable feel and clearer texture.
[0004] In a first aspect of the present application, a denim fabric is provided, comprising a front side formed by interweaving first warp yarns and weft yarns, and a back side formed by interweaving second warp yarns and weft yarns; the structural tissue of the front side is a 4 / 1 right twill tissue, the structural tissue of the back side is a 2 / 3 left twill tissue, and the fineness of the second warp yarn is less than the fineness of the first warp yarn.
[0005] In the above denim fabric, the fineness of the second warp yarn is smaller than that of the first warp yarn, the first warp yarn and the weft yarn form the front side of the fabric, and the structural organization of the front side is 4 / 1 right twill weave, the second warp yarn and the weft yarn are interwoven to form the back side of the fabric, and the structural organization of the back side is 2 / 3 left diagonal weave. The fineness of the second warp yarn is smaller than that of the first warp yarn, and the back side structural organization is well covered by the front side structural organization. The front side of the fabric only shows the 4 / 1 right diagonal weave formed by the first warp yarn and the weft yarn, so that the twill texture of the denim fabric is clear; while the back side is 2 / 3 left diagonal weave, which has a loose structure, so that the fabric has a softer touch feel. The denim fabric with the above structure is light, thin, not thick, and has good elasticity.
[0006] In some embodiments, the warp tightness of the denim fabric is 80% to 100%, and the weft tightness of the denim fabric is 30% to 50%.
[0007] In some embodiments, the quantity ratio of the first warp yarn to the second warp yarn is 1:1.
[0008] In some embodiments, the yarn count of the first warp yarn is 8S~24S; the yarn count of the second warp yarn is 12S~32S.
[0009] In some embodiments, the yarn count of the weft yarn is 16S~40S.
[0010] In some embodiments, the first warp yarn is pure cotton yarn or cotton fiber blended yarn; the second warp yarn is a blended yarn formed by polyester fiber and viscose fiber.
[0011] In some embodiments, the weft yarns on the front side and the back side are each independently elastic core-spun yarn, and the elastic core-spun yarn includes a yarn core and an outer covering covered on the outer surface of the yarn core; the yarn core is spandex yarn or Lycra elastic yarn, and the outer covering is a blended yarn layer formed by at least one of cotton fiber, lyocell fiber and viscose fiber and polyester fiber.
[0012] In some embodiments, the fineness of the core yarn is 20D~40D.
[0013] In some embodiments, the yarn twist of the first warp yarn is 60 twists / 10cm to 90 twists / 10cm; and / or,
[0014] The yarn twist of the second warp yarn is 60 twists / 10cm to 90 twists / 10cm; and / or,
[0015] The yarn twist of the weft yarn is 80 twists / 10cm to 110 twists / 10cm.
[0016] In a second aspect of the present application, a garment is provided, wherein the garment comprises the above-mentioned denim fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the drawings required for use in the embodiments or the conventional technology descriptions are briefly introduced below. Obviously, the drawings described below are merely embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the disclosed drawings without paying any creative work.
[0018] Figure 1 This is a structural diagram of a denim fabric in one embodiment of the present application. DETAILED DESCRIPTION
[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below, and preferred embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. It should be understood that the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0022] See also Figure 1 In one embodiment of the present application, a denim fabric is provided, including a front side formed by interweaving a first warp yarn and a weft yarn, and a back side formed by interweaving a second warp yarn and a weft yarn; the structural tissue of the front side is a 4 / 1 right twill tissue, and the structural tissue of the back side is a 2 / 3 left twill tissue, and the fineness of the second warp yarn is less than the fineness of the first warp yarn.
[0023] In the above denim fabric, the fineness of the second warp yarn is smaller than that of the first warp yarn, the first warp yarn and the weft yarn form the front side, and the structural organization of the front side is 4 / 1 right twill weave, and the second warp yarn and the weft yarn interweave to form the back side, and the structural organization of the back side is 2 / 3 left diagonal weave. The fineness of the second warp yarn is smaller than that of the first warp yarn, and the back side structural organization is well covered by the front side structural organization. The front side of the fabric only shows the 4 / 1 right diagonal weave formed by the first warp yarn and the weft yarn, so that the twill texture of the denim fabric is clear; while the back side is 2 / 3 left diagonal weave, which has a loose structure, so that the fabric has a softer touch feel; and the denim fabric of the above structure is light, thin, not thick, and has good elasticity.
[0024] In some embodiments, the warp tightness of the denim fabric is 80% to 100%. It is understood that the warp tightness of the denim fabric can be 80%, 85%, 90%, 95% or 100%. Further, the warp tightness of the denim fabric can be a range value consisting of any two of the above-mentioned point values as end values. Further controlling the warp tightness of the denim fabric can make the overall structure of the denim fabric tight while ensuring the strength of the entire fabric.
[0025] In some embodiments, the weft tightness of the denim fabric is 30% to 50%. It is understood that the weft tightness of the denim fabric can be 30%, 35%, 40% or 50%. Further, the weft tightness of the denim fabric can be a range value consisting of any two of the above-mentioned point values as end values. Controlling the weft tightness of the denim fabric can further control the structural looseness of the denim fabric, making the denim fabric feel softer to the touch.
[0026] In some embodiments, the ratio of the first warp yarn to the second warp yarn is 1:1.
[0027] In some embodiments, each first warp yarn and each second warp yarn are alternately arranged.
[0028] The larger the yarn count, the smaller the fineness of the yarn. The fineness of the second warp yarn is smaller than that of the first warp yarn, which also means that the yarn count of the second warp yarn is greater than that of the first yarn.
[0029] In some embodiments, the yarn count of the first warp yarn is 8S to 24S. It is understood that the yarn count of the first warp yarn can be 8S, 10S, 12S, 14S, 15S, 16S, 18S, 20S, 22S or 24S. Further, the yarn count of the first warp yarn can be a range value consisting of any two of the above point values as end values.
[0030] In some embodiments, the yarn count of the second warp yarn is 12S to 32S. It can be understood that the yarn count of the second warp yarn is 12S, 15S, 18S, 20S, 22S, 25S, 28S, 30S or 32S. Further, the yarn count of the second warp yarn can be a range value consisting of any two of the above point values as end values.
[0031] In some embodiments, the yarn count of the weft yarn is 16S to 40S. It is understood that the yarn count of the weft yarn can be 8S, 10S, 12S, 14S, 15S, 16S, 18S, 20S, 22S or 24S. Further, the yarn count of the weft yarn can be a range value consisting of any two of the above point values as end values.
[0032] In some embodiments, the first warp yarn is pure cotton yarn or cotton fiber blended yarn.
[0033] In some embodiments, the cotton fiber blended yarn may be a blended yarn formed by at least one of lyocell fiber and viscose fiber and cotton fiber.
[0034] In some embodiments, the amount of cotton fiber in the cotton fiber blended yarn accounts for 60% to 80%.
[0035] In some embodiments, the second warp yarn is a blended yarn formed by polyester fiber and viscose fiber.
[0036] In some embodiments, the amount of polyester fiber in the second warp yarn accounts for 60% to 80%.
[0037] In some embodiments, the weft yarn in the front side is an elastic core-spun yarn, which includes a yarn core and an outer covering layer covering the outer surface of the yarn core; the yarn core is spandex yarn or Lycra elastic yarn, and the outer covering layer is a blended yarn layer formed by at least one of cotton fiber, lyocell fiber and viscose fiber and polyester fiber. Using elastic core-spun yarn as weft yarn can further improve the elasticity of denim fabric.
[0038] In some embodiments, the weft yarn in the reverse side is a stretch core-spun yarn. The stretch core-spun yarn in the reverse side is the same as the stretch core-spun yarn in the front side.
[0039] In some embodiments, the polyester fiber accounts for 60% to 80% of the outer layer.
[0040] In some embodiments, the fineness of the core yarn is 20D~40D. It is understood that the fineness of the yarn core can be 20D, 22D, 25D, 28D, 30D, 32D, 35D, 38D or 40D. Further, the fineness of the yarn core can be a range value consisting of any two of the above point values as end values. Controlling the fineness of the elastic yarn core can further control the elasticity of the weft yarn and thus control the elastic properties of the denim fabric.
[0041] In some embodiments, the yarn twist of the first warp yarn is 60 twists / 10cm to 90 twists / 10cm. It is understood that the yarn twist of the first warp yarn can be 60 twists / 10cm, 62 twists / 10cm, 65 twists / 10cm, 68 twists / 10cm, 70 twists / 10cm, 72 twists / 10cm, 75 twists / 10cm, 78 twists / 10cm, 80 twists / 10cm, 85 twists / 10cm, 88 twists / 10cm or 90 twists / 10cm. Further, the yarn twist of the first warp yarn can be a range value consisting of any two of the above point values as end values.
[0042] In some embodiments, the yarn twist of the second warp yarn is 60 twists / 10cm to 90 twists / 10cm. It is understood that the yarn twist of the second warp yarn can be 60 twists / 10cm, 65 twists / 10cm, 68 twists / 10cm, 70 twists / 10cm, 72 twists / 10cm, 75 twists / 10cm, 78 twists / 10cm, 80 twists / 10cm, 82 twists / 10cm, 85 twists / 10cm, 88 twists / 10cm or 90 twists / 10cm. Further, the yarn twist of the second warp yarn can be a range value consisting of any two of the above point values as end values.
[0043] In some embodiments, the yarn twist of the weft yarn is 80 twists / 10cm to 110 twists / 10cm. It is understood that the yarn twist of the weft yarn can be 80 twists / 10cm, 85 twists / 10cm, 88 twists / 10cm, 90 twists / 10cm, 92 twists / 10cm, 95 twists / 10cm, 98 twists / 10cm, 100 twists / 10cm, 102 twists / 10cm, 105 twists / 10cm, 108 twists / 10cm or 110 twists / 10cm. Further, the yarn twist of the weft yarn can be a range value consisting of any two of the above point values as end values.
[0044] In one embodiment of the present application, a garment is provided, which comprises the above-mentioned denim fabric.
[0045] In some embodiments, the above-mentioned clothing includes but is not limited to tops, pants, skirts, hats and scarves.
[0046] In order to make the purpose, technical solution and advantages of the utility model more concise and clear, the utility model is described with the following specific embodiments, but the utility model is by no means limited to these embodiments. The embodiments described below are only preferred embodiments of the utility model, which can be used to describe the utility model and cannot be understood as limiting the scope of the utility model. It should be pointed out that any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
[0047] In order to better illustrate the present invention, the present invention is further described below in conjunction with the embodiments. The following are specific embodiments.
[0048] Example 1
[0049] See also Figure 1 In this embodiment, a denim fabric is prepared by a double warp beam weaving method, and the specific preparation method is as follows:
[0050] (1) The first warp yarn is made of 21S pure cotton yarn with a twist of 71 twists / 10cm, and the first warp yarn is piece-dyed; the second warp yarn is made of a blended yarn of polyester staple fiber and viscose fiber, wherein the ratio of polyester staple fiber to viscose fiber is 70:30; the yarn count of the second warp yarn is 32S, and the twist is 86 twists / 10cm.
[0051] (2) The weft yarn is made of elastic core-spun yarn, the outer covering is a blended yarn layer formed by polyester staple fiber and viscose fiber in a ratio of 70:30, and the yarn core is a spandex elastic yarn with a fineness of 20D; the yarn count of the weft yarn is 32S, and the yarn twist is 99 twists / 10cm.
[0052] (3) The ratio of the number of the first warp yarn to the second warp yarn is 1:1, and the regular threading pattern is: the ground yarn is threaded through 1.2.3.4.5.6.7.8.9.10, and the edge yarn is threaded through 11.12, among which the 1.3.5.7.9 heald frames are threaded through the first warp yarn (i.e. the lower axis), and the 2.4.6.8.10 heald frames are threaded through the second warp yarn (i.e. the upper axis).
[0053] (4) Fabric structure and machine process design: The warp and weft density is 100×70, and the fabric structure is 4 / 1 right oblique + 2 / 3 left oblique.
[0054] (5) The fabric weaving process is as follows: winding, warping, sizing, drawing-in, weaving, finishing, and finished product. The finishing processes include singeing, desizing, stentering, skewing, and shrinkage prevention.
[0055] Since the second warp yarn is finer than the first warp yarn, the first warp yarn and the weft yarn form a 4 / 1 right slant when viewed from the front of the fabric, the warp tightness is 85.2%, and the twill texture on the cloth surface is clear; the back side fabric base is 2 / 3 left slant, and the weft tightness is 42.5%. The resulting fabric is lighter, thinner, softer to the touch, and has good elasticity.
[0056] Comparative Example 1
[0057] This comparative example adopts a double warp beam weaving method to prepare a denim fabric, and the specific preparation method is as follows:
[0058] (1) The first warp yarn is made of 21S pure cotton yarn with a twist of 71 twists / 10cm, and the first warp yarn is piece-dyed; the second warp yarn is made of a blended yarn of polyester staple fiber and viscose fiber, wherein the ratio of polyester staple fiber to viscose fiber is 70:30; the yarn count of the second warp yarn is 32S, and the twist is 86 twists / 10cm.
[0059] (2) The weft yarn is made of elastic core-spun yarn, the outer covering is a blended yarn formed by polyester staple fiber and viscose fiber in a ratio of 70:30, and the yarn core is a spandex elastic yarn with a fineness of 20D; the yarn count of the weft yarn is 32S, and the yarn twist is 99 twists / 10cm.
[0060] (3) The ratio of the number of the first warp yarn to the second warp yarn is 1:1, and the regular threading pattern is: the ground yarn is threaded through 1.2.3.4.5.6.7.8.9.10, and the edge yarn is threaded through 11.12, among which the 1.3.5.7.9 heald frames are threaded through the first warp yarn (i.e. the lower axis), and the 2.4.6.8.10 heald frames are threaded through the second warp yarn (i.e. the upper axis).
[0061] (4) Fabric structure and machine process design: The warp and weft density is 100×70, and the fabric structure is 3 / 1 right oblique + 1 / 1 left oblique.
[0062] (5) The fabric weaving process is as follows: winding, warping, sizing, drawing-in, weaving, finishing, and finished product. The finishing processes include singeing, desizing, stentering, skewing, and shrinkage prevention.
[0063] The denim fabric obtained in this comparative example has a warp tightness of 76.8% and a weft tightness of 52.2%.
[0064] Performance Testing
[0065] (1) The elastic extensibility, elastic growth rate and elastic rebound rate of the denim fabrics prepared in the examples and comparative examples were measured according to the method specified in ASTM D3107.
[0066] (2) Softness: Ten testers touch the same batch of fabrics for 3 to 5 seconds and give a softness evaluation. The four levels are divided into comfortable, soft, soft-, and stiff from soft to stiff. The majority evaluation shall prevail.
[0067] (3) Twill texture clarity: Ten inspectors visually observe the twill texture and evaluate the texture recognition. The texture clarity is divided into three levels: "very clear", "generally clear" and "unclear". The majority evaluation shall prevail.
[0068] The performance test data of the embodiments and comparative examples are shown in Table 1 below:
[0069] Table 1
[0070]
[0071] As can be seen from Table 1, Example 1 adopts the method of the present application to prepare a denim fabric with a fabric structure of 3 / 1 right oblique + 1 / 1 left oblique, and the obtained denim fabric is soft and comfortable, with a clear twill texture and good elasticity. However, the fabric structure of the denim fabric prepared in Comparative Example 1 adopts a fabric structure of 3 / 1 right oblique + 1 / 1 left oblique, and the obtained denim fabric is not as soft and has a twill clarity as Example 1, and its elasticity is also not as good as Example 1.
[0072] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0073] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims, and the description can be used to interpret the content of the claims.
Claims
1. A denim fabric with clear texture and softness, characterized in that: It includes a front side formed by interweaving a first warp yarn and a weft yarn, and a back side formed by interweaving a second warp yarn and a weft yarn; the structural organization of the front side is a 4 / 1 right twill organization, the structural organization of the back side is a 2 / 3 left twill organization, and the fineness of the second warp yarn is smaller than the fineness of the first warp yarn.
2. The denim fabric according to claim 1, characterized in that: The warp tightness of the denim fabric is 80% to 100%, and the weft tightness of the denim fabric is 30% to 50%.
3. The denim fabric according to claim 1, characterized in that: The quantity ratio of the first warp yarn to the second warp yarn is 1:
1.
4. The denim fabric according to any one of claims 1 to 3, characterized in that: The yarn count of the first warp yarn is 8S~24S; the yarn count of the second warp yarn is 12S~32S.
5. The denim fabric according to any one of claims 1 to 3, characterized in that: The yarn count of the weft yarn is 16S~40S.
6. The denim fabric according to any one of claims 1 to 3, characterized in that: The first warp yarn is pure cotton yarn or cotton fiber blended yarn; the second warp yarn is blended yarn formed by polyester fiber and viscose fiber.
7. The denim fabric according to any one of claims 1 to 3, characterized in that: The weft yarns on the front side and the back side are independently elastic core-spun yarns, which include a yarn core and an outer covering layer covering the outer surface of the yarn core; the yarn core is spandex yarn or Lycra elastic yarn, and the outer covering layer is a blended yarn layer formed by at least one of cotton fiber, lyocell fiber and viscose fiber and polyester fiber.
8. The denim fabric according to claim 7, characterized in that: The fineness of the core yarn is 20D~40D.
9. The denim fabric according to any one of claims 1 to 3 and 8, characterized in that: The yarn twist of the first warp yarn is 60 twists / 10cm to 90 twists / 10cm; and / or, The yarn twist of the second warp yarn is 60 twists / 10cm to 90 twists / 10cm; and / or, The yarn twist of the weft yarn is 80 twists / 10cm to 110 twists / 10cm.
10. A garment, characterized in that: The clothing comprises the denim fabric as described in any one of claims 1 to 9.
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