Cushion block structure for pile foundation reinforcement cage and pile foundation reinforcement cage

By adopting a structure including a pad body, annular flange, an elastic sleeve and a limiting block on the pile foundation reinforced cage, the problems of slow installation speed and high labor cost in the prior art are solved, and a fast and efficient installation process is achieved and the cost is reduced.

CN222575938UActive Publication Date: 2025-03-07QINHUANGDAO ROAD&BRIDGE CONSTRUCT DEV CO LTD +1
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Patent Information

Application Number
CN202420900715.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-07
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, the installation operation speed of pile-based steel cage pads is slow and the labor cost is high.

Method used

A pile-based reinforced cage structure is adopted, including a pad body, an annular flange, an elastic sleeve and a limiting block. The steel bars are clamped through the elastic deformation of the elastic sleeve, and the steel bars are further extruded and fixed by using the rib bars of the limit block to achieve a stable connection between the pad and the steel bars and avoid welding operations.

Benefits of technology

Simplifies the installation steps of the pad, improves installation speed and efficiency, reduces labor costs, and eliminates welding operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cushion block structure for a pile foundation reinforcement cage and the pile foundation reinforcement cage, which belong to the technical field of building construction and comprise a cushion block body, an annular flange, an elastic sleeve and a limiting block body, the cushion block body is provided with a through hole, a mounting channel and a mounting groove, the length of the mounting groove is larger than the width of the mounting channel, the annular flange is arranged on the inner wall of the through hole and located on the lower side of the through hole, the inner diameter of the annular flange is larger than the outer diameter of a steel bar, and an avoiding notch is formed in the annular flange; the elastic sleeve is installed in the through hole, the lower end of the elastic sleeve is supported on the annular flange, the inner diameter of the elastic sleeve is smaller than the outer diameter of the steel bar, and an avoiding notch is formed in the elastic sleeve; the limiting block body is mounted in the mounting groove in a matched manner; and ribs are arranged on the limiting block body. According to the cushion block structure for the pile foundation reinforcement cage, the cushion block body and the reinforcement are stably and firmly installed together, the installation steps of the cushion block body are simplified, the installation speed and efficiency are improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, and more specifically relates to a cushion block structure for a pile foundation steel cage and a pile foundation steel cage. Background Art

[0002] During the construction of bridges, culverts or high-rise buildings, the foundation may be required to be piled according to the requirements. The method is to use machine punching and water grinding to drill holes, and the hole depth meets the design requirements, and then lower the steel cage into the pile hole, and then insert the guide tube for concrete pouring. Before lowering the steel cage into the pile hole, it is necessary to install multiple pads on the steel cage. The pads can effectively prevent the steel cage from damaging the lower structure. At the same time, the steel cage is limited, which improves the construction efficiency and ensures the stability of the steel cage, so that the steel cage will not deform or tilt. Traditional pile foundation steel cage pads generally use round pads. After the steel cage is welded, the pads are installed in conjunction with short steel bars and fixed together on the steel cage. This pad structure and installation method requires the staff to re-perform the welding operation, which is slow and inefficient, and has high labor costs. Utility Model Content

[0003] The utility model aims to provide a cushion block structure for a pile foundation reinforcement cage and a pile foundation reinforcement cage, so as to solve the technical problems in the prior art that the cushion block is installed on the reinforcement cage at a slow operation speed and has a high labor cost.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a pad structure for pile foundation steel cage is provided, comprising a pad body, an annular flange, an elastic sleeve and a limit block body; the pad body has a through hole for accommodating steel bars, a mounting channel for installing steel bars into the through hole, and a mounting groove located on one side of the through hole and intersecting with the mounting channel; the mounting groove extends downward from the upper end surface of the pad body, and the length of the mounting groove is greater than the width of the mounting channel; the annular flange is arranged on the inner wall of the through hole and is located on the lower side of the through hole; the inner diameter of the annular flange is greater than the outer diameter of the steel bar; the annular flange is provided with an avoidance notch connected to the mounting channel; the elastic sleeve is installed in the through hole, and the lower end is supported on the annular flange; the inner diameter of the elastic sleeve is smaller than the outer diameter of the steel bar, and the elastic sleeve is provided with an avoidance notch connected to the mounting channel; the limit block body is installed in the mounting groove in cooperation; the side of the limit block body close to the through hole is provided with a rib for contacting the steel bar.

[0005] In a possible implementation manner, an adhesive layer for connecting with the elastic sleeve is provided on the upper end surface of the annular flange or the inner wall of the through hole.

[0006] In a possible implementation, the annular flange and the cushion block body are integrally formed, and a lower end surface of the annular flange and a lower end surface of the cushion block body are located on the same plane.

[0007] In a possible implementation, the upper end of the cushion block body is provided with limiting grooves located on both sides of the installation groove, and the two limiting grooves are communicated with the installation groove; and both sides of the limiting block body are provided with clamping blocks that are installed in cooperation with the two limiting grooves.

[0008] In a possible implementation, there are multiple ribs, which are arranged in parallel and at intervals.

[0009] In a possible implementation manner, a distance between a side of the rib away from the limiting block and the limiting block gradually increases from bottom to top.

[0010] In a possible implementation manner, the limiting block and the rib are integrally formed.

[0011] In a possible implementation, the longitudinal cross-section of the mounting groove is a right-angled trapezoid, and the vertical surface of the mounting groove is arranged close to the through hole; the limiting block body has an inclined protrusion that is installed in cooperation with the inclined surface of the mounting groove.

[0012] In a possible implementation, the cushion block body is made of cement, and the limiting block body is made of plastic.

[0013] The beneficial effect of the pad block structure for pile foundation steel cage provided by the utility model is as follows: compared with the prior art, the pad block structure for pile foundation steel cage of the utility model, after the welding of the steel cage is completed, the elastic sleeve is pre-installed in the through hole and abuts against the annular flange; the staff manipulates the pad block body to be installed on the steel cage, and the steel bars on the steel cage enter the through hole through the installation channel and interact with the elastic sleeve, and the steel bars of the steel cage are clamped by the elastic deformation of the elastic sleeve, so that a fixed connection is formed between the steel bars and the pad block body; then the limiting block body is used to be installed into the installation groove from top to bottom, and the ribs on the limiting block body pass through the avoidance notch of the elastic sleeve and contact and squeeze the outer side of the steel bar, further squeezing and fixing the steel bar; in this way, the pad block body and the steel bar are stably and securely installed together, and no welding operation is required, which simplifies the installation steps of the pad block body, improves the installation speed and efficiency, and reduces labor costs.

[0014] Another object of the utility model is to provide a pile foundation reinforcement cage, comprising any one of the above-mentioned pad structures for the pile foundation reinforcement cage.

[0015] The pile foundation steel cage provided by the utility model adopts a pad structure for the pile foundation steel cage, so that the pad body and the steel bars are stably and securely installed together without the need for welding operations, thereby simplifying the installation steps of the pad body, improving the installation speed and efficiency, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 A schematic diagram of a use state of a cushion block structure for a pile foundation reinforcement cage provided by an embodiment of the utility model;

[0018] Figure 2 A schematic diagram of the structure of the cushion block body provided in an embodiment of the utility model;

[0019] Figure 3 for Figure 2 Sectional view along AA;

[0020] Figure 4 for Figure 2 Sectional view along BB;

[0021] Figure 5 An axonometric view of a cushion block provided in an embodiment of the utility model;

[0022] Figure 6 A schematic structural diagram of a cushion block body provided by an embodiment of the utility model and equipped with an elastic sleeve;

[0023] Figure 7 A front view of a limit block provided in an embodiment of the utility model;

[0024] Figure 8 A top view of a limit block provided in an embodiment of the utility model;

[0025] Fig. 9 A left side view of a limit block provided in an embodiment of the utility model;

[0026] Fig.10 A side view of the limit block provided in the embodiment of the utility model Figure 1 ;

[0027] Fig.11 A side view of the limit block provided in the embodiment of the utility model Figure 2 .

[0028] Among them, the reference numerals in the figure are:

[0029] 1. Pad body; 11. Through hole; 12. Installation channel; 13. Installation groove; 14. Limiting groove; 2. Annular flange; 21. Avoidance gap; 3. Elastic sleeve; 4. Limiting block; 41. Reinforcement bar; 42. Block; 43. Inclined protrusion; 5. Reinforcement bar. DETAILED DESCRIPTION

[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0031] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0032] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0034] See also Figures 1 to 11The present invention provides a cushion block structure for pile foundation reinforcement cage, which includes a cushion block body 1, an annular flange 2, an elastic sleeve 3 and a limiting block body 4; the cushion block body 1 has a through hole 11 for accommodating reinforcement 5, an installation channel 12 for installing reinforcement 5 into the through hole 11, and an installation groove 13 located on one side of the through hole 11 and intersecting with the installation channel 12; the installation groove 13 extends downward from the upper end surface of the cushion block body 1, and the length of the installation groove 13 is greater than the width of the installation channel 12; the annular flange 2 is arranged on the inner wall of the through hole 11, and is located at the inner wall of the through hole 11. On the lower side of the through hole 11; the inner diameter of the annular flange 2 is larger than the outer diameter of the steel bar 5; the annular flange 2 is provided with an avoidance notch 21 connected to the installation channel 12; the elastic sleeve 3 is installed in the through hole 11, and the lower end is supported on the annular flange 2; the inner diameter of the elastic sleeve 3 is smaller than the outer diameter of the steel bar 5, and the elastic sleeve 3 is provided with an avoidance notch 21 connected to the installation channel 12; the limit block 4 is installed in the installation groove 13; the side of the limit block 4 close to the through hole 11 is provided with a rib 41 for contacting the steel bar 5.

[0035] The utility model provides a cushion block structure for pile foundation steel cage, compared with the prior art, in which the elastic sleeve 3 is pre-installed in the through hole 11 and abuts against the annular flange 2 after the steel cage is welded; the staff manipulates the cushion block body 1 to install it on the steel cage, and the steel bars 5 on the steel cage enter the through hole 11 through the installation channel 12, and interact with the elastic sleeve 3, and clamp the steel bars 5 of the steel cage by means of the elastic deformation of the elastic sleeve 3, so that a fixed connection is formed between the steel bars 5 and the cushion block body 1; then the limiting block body 4 is used to be installed into the installation groove 13 from top to bottom, and the ribs 41 on the limiting block body 4 pass through the avoidance notch 21 of the elastic sleeve 3 and come into contact and squeeze with the outer side of the steel bars 5, so as to further squeeze and fix the steel bars 5; in this way, the cushion block body 1 and the steel bars 5 are stably and securely installed together, and no welding operation is required, which simplifies the installation steps of the cushion block body 1, improves the installation speed and efficiency, and reduces the labor cost.

[0036] See also Figures 1 to 6 As a specific embodiment of the cushion block structure for pile foundation reinforcement cage provided by the utility model, an adhesive layer for connecting with the elastic sleeve 3 is provided on the upper end surface of the annular flange 2 or the inner wall of the through hole 11; that is, before installing the elastic sleeve 3, the adhesive layer is applied on the upper end surface of the annular flange 2 or the inner wall of the through hole 11, and then the elastic sleeve 3 is installed so that the elastic sleeve 3 is fixedly connected with the cushion block body 1 through the adhesive layer. When the steel bar 5 passes through the installation channel 12 and enters the through hole 11, it will not cause the elastic sleeve 3 to shift, ensuring that the elastic sleeve 3 is tightly stuck into the steel bar 5. The elastic sleeve 3 is made of high elastic plastic, or made of nylon, polyethylene material, etc.

[0037] See also Figures 2 to 5 As a specific embodiment of the cushion structure for pile foundation reinforcement cage provided by the utility model, the annular flange 2 is integrally formed with the cushion body 1, and the lower end surface of the annular flange 2 and the lower end surface of the cushion body 1 are located on the same plane; the connection strength between the annular flange 2 and the cushion body 1 is improved, so that the annular flange 2 is firmly installed on the cushion body 1, and then the elastic sleeve 3 is stably carried. The lower end surface of the annular flange 2 is set flush with the lower end surface of the cushion body 1, so that the space size for installing the elastic sleeve 3 in the through hole 11 is larger, ensuring that the elastic sleeve 3 is stably installed on the through hole 11 and the annular flange 2.

[0038] See also Figures 1 to 5 As a specific implementation of the cushion block structure for pile foundation steel cage provided by the utility model, the upper end of the cushion block body 1 is provided with limiting grooves 14 located on both sides of the installation groove 13, and the two limiting grooves 14 are communicated with the installation groove 13; both sides of the limiting block body 4 are provided with clamping blocks 42 installed in cooperation with the two limiting grooves 14; two limiting grooves 14 are set and respectively located on both sides of the installation groove 13, and the limiting grooves 14 are communicated with the installation groove 13; at the same time, clamping blocks 42 are set on both sides of the limiting block body 4, and after the limiting block body 4 is installed in the installation groove 13, the two clamping blocks 42 are respectively inserted into the two limiting grooves 14, so as to further position the limiting block body 4 and prevent the limiting block body 4 from moving.

[0039] See also Figure 7 and Figure 8 As a specific embodiment of the cushion block structure for the pile foundation steel cage provided by the utility model, there are multiple ribs 41, which are arranged in parallel and spaced apart; multiple ribs 41 are arranged in parallel and spaced apart, and are located on one side surface of the limiting block body 4 close to the through hole 11; therefore, when the limiting block body 4 is installed into the installation groove 13, multiple ribs 41 act on the steel bar 5, so that the steel bar 5 is more firmly placed in the cushion block body 1 and will not move.

[0040] See also Fig.10 As a specific implementation of the cushion block structure for pile foundation steel cage provided by the utility model, the spacing between the side of the rib 41 away from the limiting block 4 and the limiting block 4 gradually increases from bottom to top; through the rib 41 of this structure, during the process of installing the limiting block 4 into the installation groove 13, the size of the cross-section of the rib 41 changes continuously, so that the force of the rib 41 on the steel bar 5 is gradually enhanced to ensure that the steel bar 5 is subjected to greater force.

[0041] See also Figures 7 to 9As a specific embodiment of the cushion block structure for pile foundation steel cage provided by the utility model, the limiting block 4 and the rib 41 are integrally formed, which improves the connection strength between the limiting block 4 and the rib 41, so that the rib 41 can stably act on the steel bar 5. At the same time, when the limiting block 4 is installed in the installation groove 13, when the rib 41 contacts the steel bar 5, the rib 41 reacts on the limiting block 4, so that the rib 41 acts on the steel bar 5 more firmly.

[0042] See also Fig.11 As a specific embodiment of the cushion block structure for pile foundation steel cage provided by the utility model, the longitudinal section of the installation groove 13 is a right-angle trapezoid, and the vertical surface of the installation groove 13 is arranged close to the through hole 11; the limit block body 4 has an inclined protrusion 43 installed in cooperation with the inclined surface of the installation groove 13; when the limit block body 4 is installed in the installation groove 13, the plane of the limit block body 4 is installed in cooperation with the vertical surface of the installation groove 13, and its inclined protrusion 43 is installed in cooperation with the inclined surface of the installation groove 13; in this way, the inclined protrusion 43 on the limit block body 4 increases the weight of the limit block body 4, and also makes the force of the limit block body 4 on the steel bar 5 more reliable, so that the cushion block body 1 and the steel bar 5 are fixedly connected more firmly. A clamping groove is arranged on the bottom surface of the installation groove 13, and a tip portion connected to the clamping groove is arranged at the lower end of the limit block body 4.

[0043] See also Figure 1 and Figure 7 As a specific embodiment of the cushion block structure for pile foundation steel cage provided by the utility model, the cushion block body 1 is made of cement, and the limit block body 4 is made of plastic material. The use of cement to make the cushion block can not only make the entire steel cage firmly supported on the structure by virtue of the hardness of cement, but also not easily damage the structure. The limit block body 4 is made of plastic material, which is light in weight, and the plastic limit block body 4 is deformed when it contacts the steel bar 5, thereby generating strong friction force on the steel bar 5.

[0044] Not shown in the figures, an embodiment of the utility model further provides a pile foundation reinforcement cage, which includes any one of the above-mentioned pad structures for the pile foundation reinforcement cage.

[0045] The pile foundation steel cage provided by the utility model adopts the above-mentioned pad structure for the pile foundation steel cage, so that the pad body 1 and the steel bar 5 are firmly and securely installed together without the need for welding operations, which simplifies the installation steps of the pad body 1, improves the installation speed and efficiency, and reduces labor costs.

[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A spacer structure for a pile foundation reinforcement cage, characterized in that: The invention comprises a pad body, an annular flange, an elastic sleeve and a limit block body; the pad body comprises a through hole for accommodating a steel bar, a mounting channel for installing the steel bar into the through hole, and a mounting groove located on one side of the through hole and intersecting with the mounting channel; the mounting groove extends downward from the upper end surface of the pad body, and the length of the mounting groove is greater than the width of the mounting channel; the annular flange is arranged on the inner wall of the through hole and is located on the lower side of the through hole; the inner diameter of the annular flange is greater than the outer diameter of the steel bar; the annular flange is provided with an avoidance notch connected to the mounting channel; the elastic sleeve is installed in the through hole, and the lower end is supported on the annular flange; the inner diameter of the elastic sleeve is smaller than the outer diameter of the steel bar, and the elastic sleeve is provided with an avoidance notch connected to the mounting channel; the limit block body is installed in the mounting groove in cooperation; a rib for contacting the steel bar is provided on the side of the limit block body close to the through hole.

2. The cushion block structure for pile foundation reinforcement cage according to claim 1, characterized in that: An adhesive layer for connecting with the elastic sleeve is provided on the upper end surface of the annular flange or the inner wall of the through hole.

3. The cushion block structure for pile foundation reinforcement cage according to claim 2, characterized in that: The annular flange is integrally formed with the cushion block body, and the lower end surface of the annular flange and the lower end surface of the cushion block body are located on the same plane.

4. The spacer structure for pile foundation reinforcement cage according to claim 1, characterized in that: The upper end of the cushion block body is provided with limiting grooves located on both sides of the installation groove, and the two limiting grooves are communicated with the installation groove; both sides of the limiting block body are provided with clamping blocks that are installed in cooperation with the two limiting grooves.

5. The spacer structure for pile foundation reinforcement cage according to claim 1, characterized in that: There are multiple ribs, which are arranged in parallel and at intervals.

6. The cushion block structure for pile foundation reinforcement cage according to claim 1, characterized in that: The distance between the side of the rib away from the limiting block and the limiting block gradually increases from bottom to top.

7. The spacer structure for pile foundation reinforcement cage according to claim 1, characterized in that: The limiting block and the rib are integrally formed.

8. The spacer structure for pile foundation reinforcement cage according to claim 1, characterized in that: The longitudinal cross-section of the mounting groove is a right-angled trapezoid, and the vertical surface of the mounting groove is arranged close to the through hole; the limiting block body has an inclined protrusion that is installed in cooperation with the inclined surface of the mounting groove.

9. The spacer structure for pile foundation reinforcement cage according to claim 1, characterized in that: The cushion block body is made of cement, and the limiting block body is made of plastic.

10. A pile foundation reinforcement cage, characterized in that: It comprises a pad block structure for a pile foundation reinforcement cage as described in any one of claims 1 to 9.