Novel device special for efficient sintering of ceramsite

Abstract

The utility model discloses a novel ceramsite high-efficiency sintering special device which comprises a bottom plate, the right side of the top of the bottom plate is fixedly connected with a cooling liquid box, the left side of the top of the bottom plate is fixedly connected with a shell, and a cooling shell is arranged in an inner cavity of the shell. According to the ceramsite cooling device, the pressure pump works, cooling liquid enters the bent pipe through the guide pipe and the through pipe, ceramsite in the cooling shell is cooled, the motor works to drive the stirring rod to rotate, and the cooling fan is driven to rotate through the driving wheel, the belt and the rotating rod, so that cold air is generated and enters the cooling shell through the ventilation pipe to cool the ceramsite; the stirring rod rotates and drives the stirring plate to rotate at the same time, so that ceramsite is uniformly cooled, the ceramsite is rapidly cooled in a mode of combining air cooling and water cooling, the ceramsite is prevented from occupying a cooling device for a long time, the ceramsite which is successfully sintered every time can be rapidly discharged out of the sintering chamber for sintering the next batch of ceramsite, and thus the ceramsite sintering efficiency is improved; and the use of people is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite sintering, in particular to a novel device specially designed for high-efficiency sintering of ceramsite. Background Art

[0002] Expanded clay is a kind of ceramic particles. Most of the expanded clay has the appearance of round or oval spheres, but some imitation gravel expanded clay is not round or oval spheres, but irregular gravel. The shape of expanded clay varies due to different processes. Expanded clay needs to be sintered during the production process, so a sintering device is used.

[0003] The existing expanded clay sintering device is used in conjunction with a special cooling device. When the successfully sintered expanded clay enters the cooling stage, it often relies on a fan to cool it. The cooling efficiency is low, the cooling time is long, and the cooling device is occupied for a long time, resulting in nowhere to discharge the expanded clay in the sintering chamber, which in turn leads to reduced sintering efficiency and brings inconvenience to people's use. A new type of dedicated device for high-efficiency sintering of expanded clay has been specifically introduced. Utility Model Content

[0004] The utility model aims to provide a novel device for high-efficiency sintering of ceramsite, which has the advantage of high-efficiency sintering and solves the problem that the existing ceramsite sintering device is used in conjunction with a special cooling device, and when the successfully sintered ceramsite enters cooling, it often relies on a fan to cool it, resulting in low cooling efficiency and a long cooling time. The cooling device is occupied for a long time, resulting in nowhere to discharge the ceramsite in the sintering chamber, which in turn leads to reduced sintering efficiency and inconvenience for people's use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel device for high-efficiency sintering of ceramsite, comprising a bottom plate, a coolant tank is fixedly connected to the right side of the top of the bottom plate, a shell is fixedly connected to the left side of the top of the bottom plate, a cooling shell is arranged in the inner cavity of the shell, a curved pipe is fixedly connected between the surface of the cooling shell and the inner cavity of the shell, a pressure pump is fixedly connected to the right side of the top of the coolant tank, a conduit is connected to the right side of the pressure pump, a side of the conduit away from the pressure pump passes through the inner cavity of the coolant tank, a through pipe is connected between the pressure pump and the curved pipe, a connecting pipe is connected between the curved pipe and the bottom of the left side of the coolant tank, and the bottom A protective shell is fixedly connected to the left side of the bottom of the plate, a motor is fixedly connected to the axis center of the bottom of the inner cavity of the protective shell, a stirring rod is fixedly connected to the output end of the motor, the top of the stirring rod penetrates into the inner cavity of the cooling shell, stirring plates are fixedly connected on both sides of the stirring rod, rotating rods are movably connected to both sides of the bottom of the inner cavity of the protective shell through bearings, a cooling fan is fixedly connected to the top of the rotating rod, driving wheels are sleeved on the surfaces of the rotating rod and the stirring rod, the two driving wheels are connected by belt drive, a ventilation pipe is connected between the cooling shell and the bottom plate, openings are opened on both sides of the protective shell, and a support plate is fixedly connected to the bottom of the protective shell.

[0006] Preferably, the bottom of the support plate is fixedly connected with supporting feet all around, a groove is provided at the bottom of the supporting feet, a cylinder is fixedly connected to the top of the inner cavity of the groove, and a universal wheel is fixedly connected to the bottom of the cylinder.

[0007] Preferably, a sealing gasket is provided on the surface of the stirring rod, and the bottom plate, the shell and the cooling shell are all fixedly connected to the sealing gasket.

[0008] Preferably, a mesh plate is fixedly connected to the top of the ventilation pipe, and a vertical plate is fixedly connected to the right side between the bottom plate and the support plate.

[0009] Preferably, a heat conducting plate is fixedly connected to the front and back of the coolant tank, a liquid level display is fixedly connected to the left side of the front of the coolant tank, and dust filters are fixedly connected to both sides of the protective shell.

[0010] Preferably, the front side of the left top of the coolant tank is connected to an inlet pipe, a sealing cover is threadedly connected to the top of the surface of the inlet pipe, the bottom of the right side of the coolant tank is connected to a drain pipe, and a valve is fixedly connected to the right side of the drain pipe.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model works through a pressure pump, and the coolant enters the elbow through a conduit and a through pipe, and the ceramsite in the cooling shell enters a cooling treatment, so that the motor works to drive the stirring rod to rotate, and the heat dissipation fan is driven to rotate through the driving wheel, the belt and the rotating rod to generate cold air to enter the cooling shell through the ventilation pipe to cool the ceramsite. The stirring rod rotates and drives the stirring plate to rotate at the same time, so that the ceramsite is evenly cooled. The ceramsite is quickly cooled by combining air cooling and water cooling, and the ceramsite is prevented from occupying the cooling device for a long time. The ceramsite that is successfully sintered each time can be quickly discharged from the sintering chamber to carry out the sintering operation of the next batch of ceramsite, thereby improving the sintering efficiency of the ceramsite and facilitating people's use.

[0013] 2. The utility model can facilitate users to move the entire device by providing support feet, grooves, cylinders and universal wheels. By providing sealing pads, the cooling shell can have good sealing performance. By providing vertical plates, the connection between the bottom plate and the support plate can be strengthened. By providing a liquid level display, users can observe the liquid level in the coolant tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the utility model;

[0016] Figure 3 It is the front view of the structure of the utility model.

[0017] In the figure: 1, bottom plate; 2, coolant tank; 3, shell; 4, cooling shell; 5, elbow; 6, pressure pump; 7, conduit; 8, through pipe; 9, connecting pipe; 10, protective shell; 11, motor; 12, stirring rod; 13, stirring plate; 14, rotating rod; 15, cooling fan; 16, driving wheel; 17, ventilation pipe; 18, opening; 19, support plate; 20, heat conduction plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3A novel device for high-efficiency sintering of ceramsite comprises a bottom plate 1, a coolant tank 2 is fixedly connected to the right side of the top of the bottom plate 1, a liquid inlet pipe is connected to the front side of the left side of the top of the coolant tank 2, a sealing cover is threadedly connected to the top of the surface of the liquid inlet pipe, a drain pipe is connected to the bottom of the right side of the coolant tank 2, a valve is fixedly connected to the right side of the drain pipe, a shell 3 is fixedly connected to the left side of the top of the bottom plate 1, a cooling shell 4 is provided in the inner cavity of the shell 3, a curved pipe 5 is fixedly connected between the surface of the cooling shell 4 and the inner cavity of the shell 3, a pressure pump 6 is fixedly connected to the right side of the top of the coolant tank 2, a conduit 7 is connected to the right side of the pressure pump 6, a side of the conduit 7 away from the pressure pump 6 passes through the inner cavity of the coolant tank 2, a through pipe 8 is connected between the pressure pump 6 and the curved pipe 5, and the curved pipe 5 is connected to the left side of the coolant tank 2 A connecting pipe 9 is connected between the bottom of the two sides, a protective shell 10 is fixedly connected to the left side of the bottom of the bottom plate 1, a heat conducting plate 20 is fixedly connected to the front and back of the coolant tank 2, a liquid level display is fixedly connected to the left side of the front of the coolant tank 2, and dust filters are fixedly connected to both sides of the protective shell 10. By setting the liquid level display, it is convenient for users to observe the liquid level in the coolant tank 2. A motor 11 is fixedly connected to the axis at the bottom of the inner cavity of the protective shell 10, and a stirring rod 12 is fixedly connected to the output end of the motor 11. The top of the stirring rod 12 passes through the inner cavity of the cooling shell 4, and a sealing gasket is provided on the surface of the stirring rod 12. The bottom plate 1, the shell 3 and the cooling shell 4 are all fixedly connected to the sealing gasket. By setting the sealing gasket, the cooling shell 4 can have a good Good sealing performance, stirring plates 13 are fixedly connected on both sides of the stirring rod 12, rotating rods 14 are movably connected to both sides of the bottom of the inner cavity of the protective shell 10 through bearings, and a cooling fan 15 is fixedly connected to the top of the rotating rod 14. The surfaces of the rotating rod 14 and the stirring rod 12 are sleeved with driving wheels 16, and the two driving wheels 16 are connected by belt transmission. A ventilation pipe 17 is connected between the cooling shell 4 and the bottom plate 1, and openings 18 are provided on both sides of the protective shell 10. A supporting plate 19 is fixedly connected to the bottom of the protective shell 10, and feet are fixedly connected to the four sides of the bottom of the supporting plate 19. A groove is provided at the bottom of the foot, and a cylinder is fixedly connected to the top of the inner cavity of the groove, and a universal wheel is fixedly connected to the bottom of the cylinder. By arranging the supporting feet, grooves, cylinders and universal wheels, it is convenient to use The whole device is moved by personnel. A mesh plate is fixedly connected to the top of the ventilation pipe 17. A vertical plate is fixedly connected to the right side between the bottom plate 1 and the support plate 19. By setting the vertical plate, the connection between the bottom plate 1 and the support plate 19 can be strengthened. The pressure pump 6 works, and the coolant enters the elbow 5 through the conduit 7 and the through pipe 8, and the ceramsite in the cooling shell 4 enters the cooling treatment, so that the motor 11 works to drive the stirring rod 12 to rotate, and the cooling fan 15 is driven to rotate through the driving wheel 16, the belt and the rotating rod 14 to generate cold air to enter the cooling shell 4 through the ventilation pipe 17 to cool the ceramsite. The stirring rod 12 rotates and drives the stirring plate 13 to rotate at the same time, so that the ceramsite is evenly cooled. The ceramsite is quickly cooled by combining air cooling and water cooling to avoid the ceramsite occupying the cooling device for a long time.The successfully sintered ceramsite can be quickly discharged from the sintering chamber to carry out the sintering operation of the next batch of ceramsite, thereby improving the sintering efficiency of ceramsite and facilitating people's use.

[0020] When in use, the cylinder is operated to drive the universal wheel to move downward, and the whole device is moved to the right below the discharge port of the ceramsite sintering chamber. The cylinder is operated to drive the universal wheel to reset, and the whole device can be fixed, and the successfully sintered ceramsite is discharged into the cooling shell 4. After the ceramsite is discharged, another identical cooling device is moved to prepare for the next material receiving. The two cooling devices are operated in a cycle, and the sintered ceramsite enters the cooling treatment. Through the operation of the pressure pump 6, the coolant enters the elbow 5 through the conduit 7 and the through pipe 8, and the ceramsite in the cooling shell 4 enters the cooling treatment. The stirring rod 11 drives the stirring rod 12 to rotate, and the cooling fan 15 is driven to rotate through the driving wheel 16, the belt and the rotating rod 14 to generate cold air to enter the cooling shell 4 through the ventilation pipe 17 to cool the ceramsite. The stirring rod 12 drives the stirring plate 13 to rotate while rotating, so that the ceramsite is evenly cooled. The ceramsite is quickly cooled by combining air cooling and water cooling, which avoids the ceramsite from occupying the cooling device for a long time, so that the ceramsite that is successfully sintered each time can be quickly discharged from the sintering chamber to carry out the sintering operation of the next batch of ceramsite, thereby improving the sintering efficiency of the ceramsite and facilitating people's use.

[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel device for high-efficiency sintering of ceramsite, comprising a bottom plate (1), characterized in that: The right side of the top of the bottom plate (1) is fixedly connected to a coolant tank (2), the left side of the top of the bottom plate (1) is fixedly connected to a shell (3), the inner cavity of the shell (3) is provided with a cooling shell (4), a curved pipe (5) is fixedly connected between the surface of the cooling shell (4) and the inner cavity of the shell (3), the right side of the top of the coolant tank (2) is fixedly connected to a pressure pump (6), the right side of the pressure pump (6) is connected to a conduit (7), the side of the conduit (7) away from the pressure pump (6) passes through the inner cavity of the coolant tank (2), a through pipe (8) is connected between the pressure pump (6) and the curved pipe (5), a connecting pipe (9) is connected between the curved pipe (5) and the bottom of the left side of the coolant tank (2), the left side of the bottom of the bottom plate (1) is fixedly connected to a protective shell (10), the inner cavity bottom of the protective shell (10) A motor (11) is fixedly connected at the axis, a stirring rod (12) is fixedly connected to the output end of the motor (11), the top of the stirring rod (12) penetrates the inner cavity of the cooling shell (4), stirring plates (13) are fixedly connected to both sides of the stirring rod (12), rotating rods (14) are movably connected to both sides of the bottom of the inner cavity of the protective shell (10) through bearings, a cooling fan (15) is fixedly connected to the top of the rotating rod (14), driving wheels (16) are sleeved on the surfaces of the rotating rod (14) and the stirring rod (12), and the two driving wheels (16) are connected by belt transmission, a ventilation pipe (17) is connected between the cooling shell (4) and the bottom plate (1), openings (18) are opened on both sides of the protective shell (10), and a support plate (19) is fixedly connected to the bottom of the protective shell (10).

2. A novel device for high-efficiency sintering of ceramsite according to claim 1, characterized in that: The bottom of the support plate (19) is fixedly connected to supporting feet on all sides, the bottom of the supporting feet is provided with a groove, the top of the inner cavity of the groove is fixedly connected to a cylinder, and the bottom of the cylinder is fixedly connected to a universal wheel.

3. A novel device for high-efficiency sintering of ceramsite according to claim 1, characterized in that: A sealing gasket is sleeved on the surface of the stirring rod (12), and the bottom plate (1), the shell (3) and the cooling shell (4) are all fixedly connected to the sealing gasket.

4. A novel device for high-efficiency sintering of ceramsite according to claim 1, characterized in that: A mesh plate is fixedly connected to the top of the ventilation pipe (17), and a vertical plate is fixedly connected to the right side between the bottom plate (1) and the support plate (19).

5. A novel device for high-efficiency sintering of ceramsite according to claim 1, characterized in that: The front and back sides of the coolant tank (2) are fixedly connected to heat conduction plates (20), the left side of the front side of the coolant tank (2) is fixedly connected to a liquid level display, and both sides of the protective shell (10) are fixedly connected to dust filter screens.

6. A novel device for high-efficiency sintering of ceramsite according to claim 1, characterized in that: The front side of the top left side of the coolant tank (2) is connected to a liquid inlet pipe, and a sealing cover is threadedly connected to the top of the surface of the liquid inlet pipe. The bottom of the right side of the coolant tank (2) is connected to a drain pipe, and a valve is fixedly connected to the right side of the drain pipe.

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