Control box

By designing a detachable lining plate and related support structure in the energy storage high-voltage control box, the problem of limited space in the control box and difficult installation of components is solved, and a more efficient installation process and better space utilization are achieved.

CN222582786UActive Publication Date: 2025-03-07ANRUIZHE ENERGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421182695.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-07
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing energy storage high-voltage control box has limited space, difficult and time-consuming installation of components, and the wiring harness fixing method is time-consuming and takes up space.

Method used

Design a removable lining plate, pre-install components on the lining plate, and then install them as a whole into the square box. The fixing and installation efficiency of the lining plate is ensured through support ribs and hooks, and a wire fixing seat is used to replace the wire groove to save space.

Benefits of technology

It reduces the difficulty and time-consuming installation of components, improves installation efficiency, saves space in the control box, and improves overall installation and use convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of energy storage, and provides a control box which comprises a square box body with one side open; the cover plate detachably covers the open side of the square box body in a sealing manner; the lining plate can be placed into the square box body from the open side of the square box body and is detachably installed on the inner side of the square box body, the lining plate and the cover plate are oppositely arranged, and the lining plate is used for installing components in advance. By arranging the detachable lining plate, the components can be installed on the lining plate in advance, then the lining plate and the components on the lining plate are integrally installed in the square box body, and due to the fact that the process of installing the components on the lining plate is conducted outside the square box body, the process is not limited by the space of the square box body; therefore, the installation difficulty of the components is greatly reduced, and the installation efficiency of the components is improved.
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Description

Technical Field

[0001] The present application relates to the field of energy storage technology, and in particular to a control box. Background Art

[0002] The current energy storage high-voltage control box has limited space and many components are installed inside. The components are generally installed one by one in the control box. When installing components, there is only one installation port and it is restricted by the side of the control box, leaving very limited operating space for installers or maintenance personnel, which makes it time-consuming and laborious to install components in the control box. In addition, the wiring harness in the control box is generally fixed by a wire trough. This method of restraining the wiring harness is time-consuming, and the existence of the wire trough occupies the precious space in the control box, which increases the difficulty of installing components to a certain extent. Utility Model Content

[0003] In order to solve the above problems, the present application provides a control box with ingenious design and simple structure. By providing a detachable lining plate, components can be pre-installed on the lining plate, and then the lining plate and the components on the lining plate are installed as a whole in a square box. Since the process of installing the components on the lining plate is carried out outside the square box, it will not be limited by the space of the square box, which greatly reduces the difficulty of installing the components and improves the installation efficiency of the components. The technical solution adopted by the present application is as follows:

[0004] A control box, comprising:

[0005] A square box body, one side of which is open; a cover plate, which is detachably sealed on the open side of the square box body; a lining plate, which can be put into the square box body from the open side of the square box body and is detachably installed on the inner side of the square box body, and the lining plate is arranged opposite to the cover plate, and the lining plate is used for pre-installing components.

[0006] By providing a removable lining plate, components can be pre-installed on the lining plate, and then the lining plate and the components on the lining plate can be installed as a whole into the square box. Since the process of installing components on the lining plate is carried out outside the square box, it will not be restricted by the space of the square box. This greatly reduces the difficulty of installing components and improves the installation efficiency of components.

[0007] In some embodiments, a support rib is welded on the inner wall of the square box body opposite to the cover plate, and the lining plate is screwed to the support rib. By screwing the lining plate to the support rib, the fixing strength of the lining plate can be ensured, and the risk of the lining plate shaking relative to the square box body can be reduced.

[0008] In some embodiments, the cross-sectional shape of the support rib is a groove shape, the notch edge of the support rib is welded to the square box, and the bottom of the groove of the support rib is screwed to the lining plate.

[0009] In some embodiments, the lining plate is hung inside the square box. By hanging the lining plate inside the square box, the installation and removal efficiency of the lining plate can be improved.

[0010] In some embodiments, an L-shaped hanging piece is welded on the inner wall of the square box body on the side opposite to the cover plate, and the lining plate is also provided with the hanging piece, and the lining plate is hung on the inner side of the square box body through the cooperation of the hanging piece.

[0011] By adopting the L-shaped hanging piece, on the one hand, the structure of the hanging piece is simple and easy to process and produce, and on the other hand, the L-shaped hanging piece can improve the hanging efficiency of the liner.

[0012] In some embodiments, a cable fixing seat is installed on the lining plate, and the cable fixing seat is used to pass a cable tie to fix the wiring harness.

[0013] By setting up a wire fixing seat and fixing the wire harness with a wire tie, space can be saved in the square box compared to setting up a wire trough. In addition, the wire fixing seat can be flexibly arranged and does not need to be horizontal or vertical, which is convenient for wiring in the square box.

[0014] In some embodiments, the control box is completely closed. By completely closing the control box, that is, the control box has no windows or openings connected to the outside world, the closedness of the control box can be improved, dust and foreign objects from the outside can be prevented from entering the control box, and the risk of short circuit in the control box can be reduced.

[0015] In some embodiments, a fuse and a heat dissipation fan are further included, wherein both the fuse and the heat dissipation fan are fixed to the backing plate, and the heat dissipation fan faces the fuse and can dissipate heat for the fuse.

[0016] By setting up a cooling fan, the fuse can be cooled to avoid excessive temperature of the fuse, ensure that the fuse is within the normal operating temperature range, make the fuse melting speed meet the requirements, and reduce the risk of fuse failure or delayed melting.

[0017] In some embodiments, a sealing ring is provided at the connection between the cover plate and the square box body. By providing the sealing ring, the overall sealing and waterproof properties of the control box can be improved, and the risk of damage to the control box can be reduced.

[0018] In some embodiments, the square box is formed by bending a plate. Compared with a box formed by splicing several plates, the square box can improve the integrity of the square box, improve the production efficiency of the square box, and reduce the production cost.

[0019] The control box provided in the present application has at least one of the following beneficial effects:

[0020] 1. A control box provided in the present application can pre-install components on the lining plate by providing a detachable lining plate, and then the lining plate and the components on the lining plate are installed as a whole into a square box. Since the process of installing the components on the lining plate is carried out outside the square box, it will not be restricted by the space of the square box, which greatly reduces the difficulty of installing the components and improves the installation efficiency of the components.

[0021] 2. The control box provided in the present application can ensure the fixing strength of the lining plate by screwing the lining plate to the supporting ribs, thereby reducing the risk of the lining plate shaking relative to the square box body.

[0022] 3. The control box provided in the present application can improve the installation and removal efficiency of the liner by hanging the liner on the inner side of the square box.

[0023] 4. The control box provided in the present application adopts an L-shaped hanging part. On the one hand, the hanging part has a simple structure and is easy to process and produce. On the other hand, the L-shaped hanging part can improve the hanging efficiency of the liner.

[0024] 5. The control box provided in the present application is equipped with a wire fixing seat and a wire tie is used to fix the wire harness. Compared with setting a wire trough, this can save space in the square box. In addition, the wire fixing seat can be flexibly arranged and does not need to be horizontal or vertical, which is convenient for wiring in the square box.

[0025] 6. The control box provided in the present application can improve the sealing performance of the control box by sealing the control box as a whole, that is, the control box has no windows or openings connected to the outside world, thereby preventing external dust and foreign objects from entering the control box and reducing the risk of short circuit in the control box.

[0026] 7. A control box provided in the present application can dissipate heat from the fuse by setting a cooling fan, thereby preventing the fuse temperature from being too high, ensuring that the fuse is within the normal operating temperature range, making the fuse melting speed meet the requirements, and reducing the risk of fuse failure or delayed melting.

[0027] 8. The control box provided in the present application can improve the overall sealing and waterproofness of the control box and reduce the risk of damage to the control box by setting a sealing ring.

[0028] 9. The present application provides a control box, in which the square box body is formed by bending a single plate. Compared with a box body formed by splicing several plates, this can improve the integrity of the square box body, and at the same time can improve the production efficiency of the square box body and reduce the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The following will explain the preferred implementation mode in a clear and understandable manner with reference to the accompanying drawings, and further explain the above characteristics, technical features, advantages and implementation methods of a control box:

[0030] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the present application in a state where the cover plate is not covered;

[0031] Figure 2 This is a schematic diagram of a liner installed in a square box in an embodiment of the present application;

[0032] Figure 3 yes Figure 2 A schematic cross-sectional view of an embodiment;

[0033] Figure 4 It is the cross-sectional shape of several different supporting bars;

[0034] Figure 5 It is the state of the sheet material used to make the square box before it is bent;

[0035] Figure 6 It is a schematic diagram of the lining plate hanging method in the embodiment of the present application.

[0036] Description of Figure Numbers:

[0037] Square box 1, cover plate 2, lining plate 3, supporting ribs 4, hanging parts 5, wire fixing seat 6, fuse 7, cooling fan 8, sealing ring 9, plate 10, wire tie 11, wiring harness 12. DETAILED DESCRIPTION

[0038] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the specific implementation methods of the present application will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0039] In order to simplify the drawings, only the parts related to the present application are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".

[0040] It should be further understood that the term “and / or” used in the specification and appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0041] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0042] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0043] refer to Figure 1 The present application provides a control box, comprising: a square box 1 with one side open, the open side of the square box 1 is covered by a cover plate 2, and the cover plate 2 is removable; a lining plate 3 is installed on the inner side of the square box 1, and the lining plate 3 is installed into the square box 1 from the open side of the square box 1, and the lining plate 3 is removable. The layout position of the lining plate 3 is opposite to the position of the cover plate 2, and the lining plate 3 is used to pre-install components. It can be understood that directly installing components one by one into the square box 1 is very inconvenient and time-consuming and labor-intensive due to space limitations. The components are first installed on the lining plate 3 outside the square box 1, and then the lining plate 3 and the components on the lining plate 3 are installed as a whole into the square box 1. Since the process of installing the components on the lining plate 3 is carried out outside the square box 1, it will not be limited by the space of the square box 1, which greatly reduces the difficulty of installing the components and improves the installation efficiency of the components. It is easy to understand that in one embodiment, the liner 3 is not removable, for example, the liner 3 is directly welded or riveted into the square box 1. Compared with the removable liner 3, this has the disadvantage that it cannot be removed, which makes it inconvenient to disassemble and repair the components on the liner 3.

[0044] It is understandable that the square box 1 can be formed by splicing several plates, or by Figure 5 Preferably, the square box 1 is formed by bending a plate 10, which can improve the integrity of the square box 1 compared to the square box 1 formed by splicing several plates, and can also improve the production efficiency of the square box 1 and reduce the production cost.

[0045] It is worth noting that in order to prevent external dust and foreign objects from entering the control box and reduce the risk of short circuit in the control box, preferably, the control box should be completely closed, that is, the control box has no windows or openings connecting to the outside world, which can improve the sealing of the control box.

[0046] To improve the overall sealing and waterproofness of the control box, refer to Figure 1 In one embodiment, a sealing ring 9 is provided at the connection between the cover plate 2 and the square box body 1 .

[0047] refer to Figure 1 In one embodiment, the fuse 7 is mounted on the liner 3, and a cooling fan 8 is also mounted on the liner 3. The cooling fan 8 faces the fuse 7 and can dissipate heat for the fuse 7. It is easy to understand that the fuse 7 can meet the requirements of the melting speed within the normal operating temperature range, and too high a temperature will increase the risk of failure or delayed melting of the fuse 7. By providing the cooling fan 8, the fuse 7 can be cooled to avoid excessive temperature of the fuse 7, ensuring that the fuse 7 is within the normal operating temperature range, so that the melting speed of the fuse 7 meets the requirements.

[0048] It is easy to understand that the detachable installation mode of the lining plate 3 can be a fixed connection mode, for example Figure 1 The screw connection shown by bolts or screws can also be a movable connection, for example by Figure 6 The card connection method is as follows:

[0049] refer to Figure 1-Figure 3 In one embodiment, a support rib 4 is welded on the inner wall of the square box 1 on the side opposite to the cover plate 2, and the lining plate 3 is fixed to the support rib 4 by bolts or screws. Obviously, by screwing the lining plate 3 to the support rib 4, the fixing strength of the lining plate 3 can be ensured, and the risk of the lining plate 3 shaking relative to the square box 1 can be reduced. It can be understood that the support rib 4 should be able to be welded in the square box 1 and support the lining plate 3 at the same time, that is, the support rib 4 can separate the lining plate 3 from the square box 1 by a certain distance to reserve installation space for the bolts or screws. The cross-sectional forms of the support rib 4 are various, Figure 4 Several different cross-sectional forms are shown in the figure as examples. The cross-sectional form of the support rib 4 can be a groove shape, such as a C shape (like the cross-sectional form of a channel steel), a U shape, a cross-shaped shape, or a Z shape. Preferably, the cross-sectional shape of the support rib 4 is a groove shape, the groove edge of the support rib 4 is welded to the square box body 1, and the groove bottom of the support rib 4 is screwed to the liner 3.

[0050] In one embodiment, in order to improve the installation and removal efficiency of the liner 3, the liner 3 is hung inside the square box 1. There are various ways to hang the liner 3, such as setting a hanging hole in the square box 1 and setting a hook on the liner 3. Figure 6An L-shaped hanging piece 5 is welded on the inner wall of the square box 1 on the side opposite to the cover plate 2, and the lining plate 3 is also provided with a hanging piece 5, and the lining plate 3 is hung on the inner side of the square box 1 through the cooperation of the hanging piece 5. It is easy to understand that by adopting the L-shaped hanging piece 5, on the one hand, the structure of the hanging piece 5 is simple and easy to process and produce, and on the other hand, the L-shaped hanging piece 5 can improve the hanging efficiency of the lining plate 3.

[0051] refer to Figure 1 In one embodiment, a cable fixing seat 6 is installed on the lining plate 3. By setting the cable fixing seat 6, the cable harness 12 is fixed by using the cable tie 11, which can save space in the square box 1 compared to setting a wire trough. In addition, the cable fixing seat 6 is flexibly arranged and does not need to be horizontal or vertical, which is convenient for routing in the square box 1.

[0052] It should be noted that the above embodiments can be freely combined as needed. The above are only preferred implementations of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application, and these improvements and modifications should also be regarded as the protection scope of the present application.

Claims

1. A control box, characterized in that: include: A square box, one side of which is open; A cover plate, the cover plate is detachably sealed on the open side of the square box; A lining plate, which can be placed into the square box from the open side of the square box and can be detachably installed on the inner side of the square box, and the lining plate is arranged opposite to the cover plate, and the lining plate is used for pre-installing components.

2. A control box according to claim 1, characterized in that: A supporting rib is welded on the inner wall of the square box body on one side opposite to the cover plate, and the lining plate is screwed to the supporting rib.

3. A control box according to claim 2, characterized in that: The cross-sectional shape of the support rib is a groove shape, the notch edge of the support rib is welded to the square box body, and the bottom of the groove of the support rib is screwed to the lining plate.

4. A control box according to claim 1, characterized in that: The lining plate is hung on the inner side of the square box.

5. A control box according to claim 4, characterized in that: An L-shaped hanging piece is welded on the inner wall of the square box body on one side opposite to the cover plate, and the lining plate is also provided with the hanging piece. The lining plate is hung on the inner side of the square box body through the cooperation of the hanging piece.

6. A control box according to any one of claims 1 to 5, characterized in that: A cable fixing seat is installed on the lining plate, and the cable fixing seat is used for passing a cable tie to fix the wiring harness.

7. A control box according to claim 6, characterized in that: The control box is entirely closed.

8. A control box according to claim 7, characterized in that: It also includes a fuse and a heat dissipation fan, wherein the fuse and the heat dissipation fan are both fixed on the lining plate, and the heat dissipation fan faces the fuse and can dissipate heat for the fuse.

9. A control box according to claim 7, characterized in that: A sealing ring is provided at the connection between the cover plate and the square box body.

10. A control box according to any one of claims 7 to 9, characterized in that: The square box is formed by bending a plate.