Continuous sterilization device for grain products

By installing a rotary rod, a screw conveying blade and a servo motor in the tank of the continuous sterilization device of the grain products, combined with a high-pressure liquid pump and an array spray head, the cereal is fully churned and disinfectant sprayed, the problem of insufficient sterilization of the existing equipment is solved, and the production quality of the grain products is significantly improved.

CN222583539UActive Publication Date: 2025-03-11DONGTAI HENGHEFENG FOOD CO LTD

Patent Information

Application Number
CN202420770252.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing dynamic continuous sterilization device for cereal products can only sterilize directly above the grain, resulting in insufficient sterilization and poor sterilization effect, thereby reducing the production quality of cereal products.

Method used

A continuous sterilization device for cereal products was designed. By setting up a rotary rod, a spiral conveying blade and a servo motor in the tank, combining a high-pressure liquid pump and an array spray head, the cereals were realized in all directions and spraying disinfectant to ensure the comprehensive sterilization of the grain.

Benefits of technology

Through all-round sterilization treatment, the production quality of cereal products is significantly improved, ensuring that the sterilization effect of cereals is more comprehensive and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of food production devices, and particularly relates to a grain product continuous sterilization device which comprises a tank body, a rotating rod is rotatably arranged in the center of the bottom end in the tank body through a bearing, and the bottom end of the rotating rod rotatably penetrates through the bottom of the tank body. A spiral conveying paddle is fixedly arranged on the portion, located on the inner circumferential face of the tank body, of the rotating rod, the output end of the servo motor is fixedly connected to the bottom end of the rotating rod through a coupler, and a hollow disc is fixedly arranged in the center of the top end in the tank body through a fixing frame; the bottom end of the hollow disc is fixedly and penetratingly provided with a plurality of groups of spray heads in an annular array manner, a liquid outlet of the high-pressure liquid pump is fixedly and penetratingly provided with a liquid conveying pipe, the other end of the liquid conveying pipe is fixedly and penetratingly arranged in the hollow disc, and grains in the tank body are turned through cooperation of a rotating rod, a spiral conveying paddle and a servo motor, so that the grains in the tank body are uniformly stirred; the cereals are sterilized in all directions, and the production quality of subsequent cereal products is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of food production devices, in particular to a continuous sterilization device for cereal products. Background Art

[0002] Food sterilization is to kill and sterilize the main factors that cause food spoilage, microorganisms, to stabilize food quality, effectively extend the shelf life of food, and thus reduce the number of surviving harmful bacteria in food, avoid human infection caused by the intake of live bacteria or human poisoning caused by bacterial toxins produced in food in advance. Sterilization equipment plays an important role in the food production process.

[0003] A Chinese patent with publication number CN213074281U discloses a dynamic continuous sterilization device for cereal products, including a shell, which is a hollow rectangular parallelepiped with open front and rear ends. A number of support columns connected to the ground are evenly arranged at the bottom of the shell, and a conveyor belt for conveying materials passes through the front and rear openings of the shell. A protective curtain is provided on the opening of the shell, and the top of the protective curtain is connected to the shell. There is a gap between the bottom of the protective curtain and the top of the conveyor belt. The shell is provided with a light sterilization unit, a liquid sprinkling unit and a drying unit in sequence above the conveyor belt along the material conveying direction. A plurality of bulk rollers in the horizontal direction are evenly arranged in the shell above the conveyor belt along the material conveying direction. The two ends of the bulk rollers are rotatably connected to the corresponding shaft seats on both sides of the shell. A motor is provided outside the shell, and the driving rod of the motor passes through the shell and is connected to the shaft core of the bulk roller. The number of bulk rollers is four, and the bulk rollers are higher than the conveyor belt. The shell has the advantages of high sterilization efficiency, good sterilization effect and convenient operation.

[0004] There are still some problems in the use of the above-mentioned dynamic continuous sterilization device for cereal products. The cereals are placed on a conveyor belt and driven into the shell for sterilization through the conveyor belt. Only the top of the cereals can be sterilized, while the bottom of the cereals is blocked and cannot be sterilized. The sterilization of the cereals is not comprehensive enough and the sterilization effect is not good, resulting in reduced production quality of cereal products. The above-mentioned dynamic continuous sterilization device for cereal products does not effectively solve these problems; therefore, a continuous sterilization device for cereal products is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of existing dynamic continuous sterilization devices for cereal products, a continuous sterilization device for cereal products is proposed to solve the problem that the cereals are placed on a conveyor belt and driven into a shell for sterilization through the conveyor belt, and only the top of the cereals can be sterilized, while the bottom of the cereals is blocked and cannot be sterilized, resulting in insufficient sterilization of the cereals and poor sterilization effect, which leads to reduced production quality of cereal products.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a continuous sterilizing device for cereal products described in the utility model comprises a tank body, a rotating rod is rotatably arranged at the center position of the inner bottom end of the tank body through a bearing, the bottom end of the rotating rod rotates and penetrates through the bottom of the tank body, a spiral conveying blade is fixedly arranged on the inner circumferential surface of the tank body, a servo motor is fixedly arranged at the center of the bottom end of the tank body through a fixing frame, the output end of the servo motor is fixedly connected to the bottom end of the rotating rod through a coupling, a hollow disk is fixedly arranged at the center of the inner top end of the tank body through a fixing frame, the bottom end of the hollow disk is fixed and penetrated in a circular array An array of spray heads is provided, a high-pressure liquid pump is provided on one side of the exterior of the tank body, a liquid storage tank is provided on one side of the high-pressure liquid pump, a liquid adding tube is fixedly and penetrated on one side of the top end of the liquid storage tank, a liquid suction port of the high-pressure liquid pump is fixedly connected with the liquid storage tank through a liquid suction tube, a liquid discharge port of the high-pressure liquid pump is fixedly and penetrated with an infusion tube, the other end of the infusion tube is fixedly and penetrated to the interior of the tank body, and is fixedly and penetrated with a hollow disk, and the grains in the tank body are tumbled by the cooperation of a rotating rod, a spiral conveying blade and a servo motor, so that the grains are sterilized in all directions, thereby improving the production quality of subsequent grain products.

[0007] Preferably, a square feeding tube is fixed and penetrated on one side of the top end of the tank body, two groups of rotating shafts are provided on the inner wall of the square feeding tube in a mirror-rotating manner, a baffle is fixedly provided on one side of the circumferential surface of the rotating shaft, and two groups of springs are fixedly provided on the opposite side of the inner wall of the square feeding tube in a mirror-rotating manner, and the other end of the spring is fixedly provided on one side of the bottom end of the baffle. Through the cooperation of the baffle, the spring and the rotating shaft, external impurities are prevented from entering the tank body when the grains to be sterilized are added into the tank body, and the disinfecting mist sprayed in the tank body is prevented from diffusing out.

[0008] Preferably, a cavity is provided inside the shell of the tank body, and a heating coil is fixedly arranged in the cavity. Through the cooperation of the heating coil, the grains in the tank body are sterilized at high temperature to further improve the sterilization effect.

[0009] Preferably, a heat-insulating layer is fixedly provided on the circumferential surface of the outer wall of the tank body, and the material of the heat-insulating layer is mineral wool. By providing the heat-insulating layer on the periphery of the tank body, burns to the staff can be prevented and high-temperature sterilization effect can be ensured.

[0010] Preferably, a discharge pipe is fixedly provided on one side of the bottom end of the tank body and is penetrated therethrough. A valve is fixedly provided on the discharge pipe, and the sterilized grains are discharged and collected centrally through the cooperation between the discharge pipe and the valve.

[0011] Preferably, the bottom end of the tank body is fixedly provided with support legs in a circular array, and the support legs are provided in three groups. The overall stability of the tank body is ensured by the cooperation of the support legs.

[0012] Beneficial effects of the utility model:

[0013] The utility model provides a continuous sterilizing device for cereal products. In order to sterilize and disinfect the cereals in an all-round way and improve the production quality of subsequent cereal products, when the cereals are added into a tank body, a staff starts a servo motor to rotate a rotating rod, and the rotating rod drives a spiral conveying blade to rotate. At this time, the spiral conveying blade tumbles the cereals in the tank body and pushes the cereals upward. Under the action of the spiral conveying blade, the cereals move upward and are thrown around. At the same time, a staff adds disinfectant into a liquid storage tank through a liquid adding pipe, and then the staff starts a high-pressure liquid pump to pump the disinfectant in the liquid storage tank into an infusion pipe through a liquid suction pipe. Then the disinfectant enters a hollow disk and is sprayed out by an array of spray heads. The mist-like disinfectant is sprayed on the cereals that are constantly tumbling, so that the cereals are sterilized in an all-round way. Through the cooperation of the rotating rod, the spiral conveying blade and the servo motor, the cereals in the tank body are constantly tumbled, so that the sterilization of the cereals is more comprehensive, and the production quality of subsequent cereal products is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 It is a three-dimensional picture of the whole;

[0016] Figure 2 It is a cross-sectional view of the tank;

[0017] Figure 3 is a cross-sectional view of a square feeding tube;

[0018] Figure 4 It is a three-dimensional enlarged view of the structure of the rotating rod and the screw conveying blade;

[0019] Legend:

[0020] 1. Tank body; 2. Rotating rod; 3. Screw conveying blade; 4. Servo motor; 5. Hollow disk; 6. Spray head; 7. High-pressure liquid pump; 8. Liquid storage tank; 9. Liquid adding pipe; 10. Suction pipe; 11. Infusion pipe; 12. Square feeding pipe; 13. Rotating shaft; 14. Baffle; 15. Spring; 16. Cavity; 17. Heating coil; 18. Insulation layer; 19. Discharge pipe; 20. Valve; 21. Support leg. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Specific examples are given below.

[0023] See also Figure 1-Figure 4 The utility model discloses a continuous sterilizing device for cereal products, comprising a tank body 1, wherein a rotating rod 2 is rotatably arranged at the center of the bottom end of the tank body 1 through a bearing, and the bottom end of the rotating rod 2 is rotatably arranged to penetrate the bottom of the tank body 1, and a spiral conveying blade 3 is fixedly arranged on the inner circumferential surface of the rotating rod 2 of the tank body 1, and a servo motor 4 is fixedly arranged at the center of the bottom end of the tank body 1 through a fixing frame, and the output end of the servo motor 4 is fixedly connected to the bottom end of the rotating rod 2 through a coupling, and a rotating rod 2 is fixedly arranged at the center of the top end of the tank body 1 through a fixing frame. A hollow disk 5, the bottom end of which is fixed in a circular array and provided with an array of spray heads 6, a high-pressure liquid pump 7 is provided on one side of the outside of the tank body 1, a liquid storage tank 8 is provided on one side of the high-pressure liquid pump 7, a liquid adding pipe 9 is fixed and provided on one side of the top of the liquid storage tank 8, the suction port of the high-pressure liquid pump 7 is fixedly connected to the liquid storage tank 8 through a suction pipe 10, the discharge port of the high-pressure liquid pump 7 is fixedly provided with a liquid infusion pipe 11, and the other end of the liquid infusion pipe 11 is fixed and provided to the inside of the tank body 1, The bottom end of the tank body 1 is fixedly provided with support legs 21 in a circular array, and the support legs 21 have three groups. When working, in order to sterilize the grains in an all-round way and improve the production quality of subsequent grain products, when the grains are added into the tank body 1, the staff starts the servo motor 4 to rotate the rotating rod 2, and the rotating rod 2 drives the spiral conveying blade 3 to rotate. At this time, the spiral conveying blade 3 turns the grains in the tank body 1 and pushes the grains upward. The grains move upward and move to the four directions under the action of the spiral conveying blade 3. Sprinkle it around, and at the same time, the staff adds disinfectant into the liquid storage tank 8 through the liquid adding pipe 9. Then the staff starts the high-pressure liquid pump 7, and pumps the disinfectant in the liquid storage tank 8 into the infusion pipe 11 through the pipette 10. Then the disinfectant enters the hollow plate 5 and is sprayed out by the array spray head 6. The mist-like disinfectant is sprayed on the grains that are constantly tumbling, and the grains are sterilized in all directions. Through the cooperation of the rotating rod 2, the spiral conveying blades 3, and the servo motor 4, the grains in the tank body 1 are constantly tumbling, which makes the sterilization of the grains more comprehensive, thereby improving the production quality of subsequent grain products.

[0024] Furthermore, a square feeding tube 12 is fixed and penetrated on one side of the top of the tank body 1, and two sets of rotating shafts 13 are arranged on the inner wall of the square feeding tube 12 in a mirror-image manner, and a baffle 14 is fixedly arranged on one side of the circumferential surface of the rotating shaft 13, and two sets of springs 15 are fixedly arranged on the opposite side of the inner wall of the square feeding tube 12 in a mirror-image manner, and the other end of the spring 15 is fixedly arranged on one side of the bottom end of the baffle 14. When working, the staff first needs to add grains into the tank body 1, and the staff puts the grains Grains are added into the tank body 1 through the square feeding tube 12. First, the initial state of the spring 15 is an uncompressed state. The grains fall onto the baffle 14, and the baffle 14 is pushed downward by gravity. The baffle 14 rotates and compresses the spring 15. The baffle 14 is opened and the grains fall into the tank body 1. After the addition is completed, the elastic potential energy of the spring 15 drives the baffle 14 to rotate, so that the two groups of baffles 14 are closed, preventing external impurities from entering the tank body 1 and preventing the disinfection mist sprayed in the tank body 1 from spreading out.

[0025] Furthermore, a cavity 16 is opened inside the shell of the tank body 1, and a heating coil 17 is fixedly installed in the cavity 16. A heat insulation layer 18 is fixedly installed on the circumferential surface of the outer wall of the tank body 1. The heat insulation layer 18 is made of mineral wool. During operation, after the disinfectant is sprayed, the staff starts the heating coil 17 to heat the tank body 1 to generate high temperature, and further sterilizes the churning grains in the tank body 1, thereby improving the sterilization effect.

[0026] Furthermore, a discharge pipe 19 is fixed and penetrated on one side of the bottom end of the tank body 1, and a valve 20 is fixed on the discharge pipe 19. During operation, when the sterilization of the grains is completed, the grains need to be discharged. At this time, the staff starts the servo motor 4 to reverse, so that the spiral conveying blades 3 reverse, and the spiral conveying blades 3 drive the sterilized grains in the tank body 1 to move downward, and open the valve 20. The grains are discharged to the outside through the discharge pipe 19 for centralized collection. The spiral conveying blades 3 improve the discharge efficiency of the grains.

[0027] Working principle: First, the staff needs to add the grains into the tank body 1. The staff adds the grains into the tank body 1 through the square feeding tube 12. First, the initial state of the spring 15 is the uncompressed state. The grains fall onto the baffle 14, and the baffle 14 is pushed down by gravity. The spring 15 is compressed while the baffle 14 rotates. The baffle 14 is opened and the grains fall into the tank body 1. After the addition is completed, the elastic potential energy of the spring 15 drives the baffle 14 to rotate, so that the two sets of baffles 14 are closed to prevent external impurities from entering the tank body 1 while preventing the disinfection mist sprayed in the tank body 1 from spreading. In order to enable the grains to be sterilized and disinfected in an all-round way and improve the production quality of subsequent grain products, when the grains are added into the tank body 1, the staff starts the servo motor 4 to rotate the rotating rod 2, and the rotating rod 2 drives the spiral conveying paddle 3 to rotate. At this time, the spiral conveying paddle 3 tumbles the grains in the tank body 1 and pushes the grains upward. The grains move upward under the action of the spiral conveying paddle 3 and are thrown around. At the same time, the staff sends the grains to the storage through the liquid adding tube 9. Disinfectant is added to the liquid tank 8, and then the staff starts the high-pressure liquid pump 7 to pump the disinfectant in the liquid storage tank 8 into the infusion tube 11 through the pipette 10, and then the disinfectant enters the hollow plate 5 and is sprayed out by the array spray head 6. The mist-like disinfectant is sprayed on the grains that are constantly tumbling, and the grains are sterilized and disinfected in all directions. Through the cooperation of the rotating rod 2, the spiral conveying blade 3, and the servo motor 4, the grains in the tank body 1 are constantly tumbling, so that the sterilization of the grains is more comprehensive, and the production quality of subsequent grain products is improved; when the disinfectant is sprayed, the staff starts the heating coil 17 to heat the tank body 1 to generate high temperature, and further sterilizes the tumbling grains in the tank body 1, thereby improving the sterilization effect; when the grain sterilization work is completed, the grain needs to be discharged, and at this time the staff starts the servo motor 4 to reverse, so that the spiral conveying blade 3 reverses, and the spiral conveying blade 3 drives the sterilized grains in the tank body 1 to move downward, and the valve 20 is opened, and the grains are discharged to the outside through the discharge pipe 19 for centralized collection, and the spiral conveying blade 3 improves the discharge efficiency of the grains.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A continuous sterilization device for cereal products, characterized in that: The invention comprises a tank body (1), wherein a rotating rod (2) is rotatably arranged at the center of the bottom end of the tank body (1) via a bearing, the bottom end of the rotating rod (2) is rotatably arranged to penetrate the bottom of the tank body (1), a spiral conveying blade (3) is fixedly arranged on the inner circumferential surface of the rotating rod (2) located on the tank body (1), a servo motor (4) is fixedly arranged at the center of the bottom end of the tank body (1) via a fixing frame, the output end of the servo motor (4) is fixedly connected to the bottom end of the rotating rod (2) via a coupling, a hollow disk (5) is fixedly arranged at the center of the top end of the tank body (1) via a fixing frame, and the bottom end of the hollow disk (5) is in the form of a ring array. An array of spray heads (6) is fixedly arranged in a row and is provided through the array, a high-pressure liquid pump (7) is arranged on one side of the exterior of the tank body (1), a liquid storage tank (8) is arranged on one side of the high-pressure liquid pump (7), a liquid adding pipe (9) is fixedly arranged and is provided through the top side of the liquid storage tank (8), a liquid suction port of the high-pressure liquid pump (7) is fixedly connected to the liquid storage tank (8) through a liquid suction pipe (10), a liquid infusion pipe (11) is fixedly arranged and is provided through the array at the liquid discharge port of the high-pressure liquid pump (7), the other end of the liquid infusion pipe (11) is fixedly arranged and is provided through the interior of the tank body (1), and is fixedly provided through the hollow disk (5).

2. A continuous sterilization device for cereal products according to claim 1, characterized in that: A square feeding tube (12) is fixedly provided on one side of the top end of the tank body (1) and passes through the tank body; two groups of rotating shafts (13) are provided on the inner wall of the square feeding tube (12) in a mirror-image manner; a baffle (14) is fixedly provided on one side of the circumferential surface of the rotating shaft (13); two groups of springs (15) are fixedly provided on the opposite side of the inner wall of the square feeding tube (12) in a mirror-image manner; the other end of the spring (15) is fixedly provided on one side of the bottom end of the baffle (14).

3. A continuous sterilization device for cereal products according to claim 1, characterized in that: A cavity (16) is provided inside the shell of the tank body (1), and a heating coil (17) is fixedly arranged in the cavity (16).

4. A continuous sterilization device for cereal products according to claim 1, characterized in that: A heat insulation layer (18) is fixedly arranged on the circumferential surface of the outer wall of the tank body (1), and the heat insulation layer (18) is made of mineral wool.

5. The continuous sterilization device for cereal products according to claim 1, characterized in that: A discharge pipe (19) is fixedly provided on one side of the bottom end of the tank body (1) and is provided through the discharge pipe (19), and a valve (20) is fixedly provided on the discharge pipe (19).

6. A continuous sterilization device for cereal products according to claim 1, characterized in that: The bottom end of the tank body (1) is fixedly provided with support legs (21) in a circular array, and the support legs (21) are provided in three groups.

Citation Information

Patent Citations

  • Dynamic continuous sterilization device for cereal products

    CN213074281U

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