Fermentation barrel suitable for tea processing
By designing a tea fermentation barrel with motor, screw and scraper, the problem of tea cannot be sealed and tea adhesion during fermentation is solved, good sealing and automatic cleaning are achieved, and fermentation effect and work efficiency are improved.
Patent Information
- Application Number
- CN202420758130.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing tea fermentation barrels cannot be effectively sealed during the fermentation process, resulting in air entering and affecting the quality of the tea. At the same time, long-term high-temperature baking causes tea to stick to the inner wall of the fermentation barrel, which requires manual cleaning, reducing work efficiency.
A fermentation barrel including a base plate, a shield, a motor and a screw is designed. The screw is driven to rotate through the motor, and the screw is driven to lower the moving plate, and the moving plate is driven to lower the shield, achieving a good seal to achieve a good seal of the tea; at the same time, the gears and scrapers are driven to rotate through the motor, and the scrapers slide on the inner wall of the fermentation barrel to automatically clean the adhered tea leaves.
Effectively prevent air from entering and improve fermentation effect; at the same time, automatic cleaning is achieved, improving the working efficiency and usability of the fermentation barrel.
Smart Images

Figure CN222583549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a fermentation barrel suitable for tea processing. Background Art
[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea tree. It has aliases such as tea, tea, tea, and tea. The ingredients of tea include catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, which are good for health. Tea beverages made from tea leaves are one of the three major beverages in the world.
[0003] However, in the prior art, for example, China Publication No.: CN216088669U, a fermentation barrel suitable for tea processing includes a fermentation barrel, a second motor is provided at the bottom of the fermentation barrel, a first rotating shaft is provided at the output end of the second motor, stirring rods are provided on the surface of the first rotating shaft, a stirring block is provided at one end of the stirring rod, a heating plate is provided on the surface of the fermentation barrel, and cleaning devices are provided on both sides of the bottom of the fermentation barrel. The second motor drives the stirring block to rotate through the first rotating shaft, and the stirring block drives the stirring rod to stir and stir the tea leaves, so that hot air circulates inside the fermentation barrel, so that the heating plate can fully heat the tea leaves, improve the heating effect of the tea leaves, and thus improve the fermentation effect of the tea leaves, and after cleaning, the heating plate is operated to evaporate the water stains inside the fermentation barrel to avoid residual water stains that affect the next use.
[0004] However, the disadvantage of the above scheme is that, during fermentation, the device cannot properly seal the tea leaves to be fermented inside, which will cause air to enter and cause the tea leaves to be fermented to deteriorate, affecting the usability of the fermentation barrel. In addition, since the tea leaves inside are baked at high temperature for a long time, some of the tea leaves will stick to the inner wall of the fermentation barrel, requiring manual cleaning, which is time-consuming and labor-intensive, resulting in reduced working efficiency of the fermentation barrel. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the prior art that during fermentation, the tea leaves to be fermented inside cannot be well sealed, which causes air to enter and causes the tea leaves to be fermented to deteriorate, affecting the usability of the fermentation barrel, and because the tea leaves inside are baked at high temperature for a long time, some of the tea leaves will adhere to the inner wall of the fermentation barrel, requiring manual cleaning, which is time-consuming and labor-intensive, resulting in reduced working efficiency of the fermentation barrel.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fermentation barrel suitable for tea processing, comprising: a bottom plate, a shield 2 is fixedly installed on the top of the bottom plate, a fermentation barrel body is fixedly embedded in the inside of the shield 2, a lower cover plate is fixedly connected to the top of the fermentation barrel body, two support plates are fixedly installed on the top of the bottom plate, a top plate is fixedly installed on the top of the two support plates, two limiting columns are fixedly installed on the top of the top plate, a cross plate is fixedly installed on the top of the two limiting columns, a motor 1 is fixedly installed on the top of the cross plate, a screw is fixedly connected to the output end of the motor 1, a moving plate is threadedly connected to the outer surface of the screw, two pushing rods are fixedly connected to the bottom of the moving plate, a shield 1 is fixedly installed on one end of the two pushing rods, and an upper cover plate is fixedly installed on the bottom of the shield 1, which effectively prevents air from entering and improves the usability of the fermentation barrel.
[0007] As a preferred implementation, a second motor is fixedly mounted on the top of the upper cover plate, and a cylinder is fixedly connected to the output end of the second motor to increase the space utilization of the device.
[0008] The technical effect of adopting the above further solution is that the output shaft of the second motor starts to rotate forward and drives the cylinder to start rotating.
[0009] As a preferred embodiment, a plurality of stirring rods are fixedly mounted on the outer surface of the cylinder, and a plurality of heating rods are fixedly embedded inside the plurality of cylinders, so that the tea leaves to be fermented are effectively heated evenly.
[0010] The technical effect of adopting the above further solution is that the rotation of the cylinder drives the heating rod to rotate.
[0011] As a preferred embodiment, a collecting cylinder is fixedly embedded inside the bottom plate, a gear 2 is movably embedded on the top of the collecting cylinder, the top of the gear 2 is movably embedded in the bottom of the fermentation barrel body, and two scrapers are fixedly installed on the top of the gear 2 to prevent the tea leaves from sticking to the inner wall of the fermentation barrel body during fermentation.
[0012] The technical effect of adopting the above further solution is that the first gear starts to rotate and drives the second gear to start rotating.
[0013] As a preferred implementation, a support plate is fixedly mounted on the bottom of the base plate, and a motor three is fixedly mounted on the top of the support plate.
[0014] The technical effect of adopting the above further solution is: the output shaft of motor three starts to rotate and drives gear one.
[0015] As a preferred embodiment, a gear 1 is fixedly mounted on the output end of the motor 3, and the outer surface of the gear 1 is meshed with the outer surface of the gear 2, thereby effectively driving the scraper to rotate.
[0016] The technical effect of adopting the above further solution is that gear 2 drives the scraper to start sliding on the inner wall of the fermentation barrel body.
[0017] As a preferred implementation, the interior of the movable plate is movably embedded in the outer surfaces of the two limiting columns, and table legs are fixedly installed at the four corners of the bottom of the base plate.
[0018] The technical effect of adopting the above further solution is: using the table legs to increase the stability of the device.
[0019] As a preferred embodiment, the bottom of the collecting cylinder is connected to a sealed door via a hinge, so as to effectively convey the fermented tea leaves out.
[0020] The technical effect of adopting the above further solution is: using the sealed door makes it easy to take out tea leaves.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] 1. When the utility model is in use, the staff first pours the tea leaves to be fermented into the fermentation barrel body from the top of the fermentation barrel body, and then turns on the external power supply of motor 1, starts motor 1, and the output shaft of motor 1 starts to rotate forward and drives the screw to start rotating. The force generated by the rotation of the screw drives the movable plate to start moving downward. At this time, the limit column limits the movable plate to prevent it from idling. When the movable plate descends, it drives the push rod to start descending, and the push rod starts to push the shield 1 as a whole to continue to descend. When the shield 1 descends to a certain position, the sealing ring raised on the upper cover plate gradually fits with the groove in the lower cover plate. As the movable plate continues to descend, the upper cover plate is fitted to the lower cover plate, thereby achieving a good seal for the tea leaves to be fermented inside, preventing air from entering, and improving the usability of the fermentation barrel.
[0023] 2. In the utility model, the staff turns on the external power supply of motor 2 and starts motor 2. The output shaft of motor 2 starts to rotate forward and drives the cylinder to rotate. The rotation of the cylinder drives the heating rod to rotate and fully dries and stirs the tea leaves. In order to prevent the tea leaves from adhering to the inner wall of the fermentation barrel body during fermentation, the staff turns on the external power supply of motor 3 and starts motor 3. The output shaft of motor 3 starts to rotate and drives gear 1. The gear starts to rotate and drives gear 2 to rotate. Gear 2 drives the scraper to slide on the inner wall of the fermentation barrel body and scrapes off the tea leaves adhering to the inner wall of the fermentation barrel body, thereby automatically cleaning the inner wall of the fermentation barrel body and preventing the tea leaves from adhering to the inner wall of the fermentation barrel body during fermentation, thereby improving the working efficiency of the fermentation barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1A schematic diagram of the three-dimensional structure of a fermentation barrel suitable for tea processing provided by the utility model;
[0025] Figure 2 A schematic diagram of the side view structure of a fermentation barrel suitable for tea processing provided by the utility model;
[0026] Figure 3 A schematic diagram of a top view of a fermentation barrel suitable for tea processing provided by the utility model;
[0027] Figure 4 A schematic diagram of the internal structure of a fermentation barrel suitable for tea processing provided by the utility model;
[0028] Figure 5 The utility model provides a fermentation barrel suitable for tea processing Figure 4 Enlarged view of point A in the middle.
[0029] Legend:
[0030] 1. Bottom plate; 101. Support plate; 102. Top plate; 103. Horizontal plate; 104. Motor 1; 105. Limit column; 106. Screw; 107. Moving plate; 108. Push rod; 109. Shield 1; 2. Fermentation barrel body; 201. Shield 2; 202. Table leg; 203. Collecting cylinder; 204. Sealing door; 3. Motor 2; 301. Cylinder; 302. Lower cover plate; 303. Stirring rod; 304. Heating rod; 305. Upper cover plate; 4. Motor 3; 401. Support plate; 402. Gear 1; 403. Gear 2; 404. Scraper. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-5The utility model provides a technical solution: a fermentation barrel suitable for tea processing, comprising: a bottom plate 1, a shield 201 is fixedly installed on the top of the bottom plate 1, a fermentation barrel body 2 is fixedly embedded inside the shield 201, a lower cover plate 302 is fixedly connected to the top of the fermentation barrel body 2, two support plates 101 are fixedly installed on the top of the bottom plate 1, a top plate 102 is fixedly installed on the top of the two support plates 101, two limiting columns 105 are fixedly installed on the top of the top plate 102, a cross plate 103 is fixedly installed on the top of the two limiting columns 105, a motor 104 is fixedly installed on the top of the cross plate 103, a screw 106 is fixedly connected to the output end of the motor 104, a moving plate 107 is threadedly connected to the outer surface of the screw 106, two push rods 108 are fixedly connected to the bottom of the moving plate 107, a shield 109 is fixedly installed on one end of the two push rods 108, and an upper cover plate 305 is fixedly installed on the bottom of the shield 109, which effectively prevents air from entering and improves the usability of the fermentation barrel.
[0033] like Figure 1-5 As shown, a motor 2 3 is fixedly installed on the top of the upper cover plate 305, and the output end of the motor 2 3 is fixedly connected to the cylinder 301 to increase the space utilization of the device. The output shaft of the motor 2 3 starts to rotate forward and drives the cylinder 301 to start rotating.
[0034] like Figure 1-5 As shown, a plurality of stirring rods 303 are fixedly installed on the outer surface of the cylinder 301, and a plurality of heating rods 304 are fixedly embedded inside the plurality of cylinders 301, so that the tea leaves to be fermented are heated evenly, and the rotation of the cylinder 301 drives the heating rods 304 to rotate.
[0035] like Figure 1-5 As shown, a collecting cylinder 203 is fixedly embedded inside the bottom plate 1, a gear 2 403 is movably embedded on the top of the collecting cylinder 203, the top of the gear 2 403 is movably embedded in the bottom of the fermentation barrel body 2, two scrapers 404 are fixedly installed on the top of the gear 2 403 to prevent the tea leaves from sticking to the inner wall of the fermentation barrel body 2 during fermentation, and the gear 1 402 starts to rotate and drives the gear 2 403 to start rotating.
[0036] like Figure 1-5 As shown, a support plate 401 is fixedly installed at the bottom of the base plate 1, and a motor three 4 is fixedly installed on the top of the support plate 401. The output shaft of the motor three 4 starts to rotate to drive the gear one 402.
[0037] like Figure 1-5 As shown, a gear 1 402 is fixedly installed at the output end of the motor 3 4 , and the outer surface of the gear 1 402 is meshed with the outer surface of the gear 2 403 , effectively driving the scraper 404 to rotate, and the gear 2 403 drives the scraper 404 to start sliding on the inner wall of the fermentation barrel body 2 .
[0038] like Figure 1-5 As shown, the interior of the movable plate 107 is movably embedded in the outer surfaces of the two limiting columns 105, and table legs 202 are fixedly installed at the four corners of the bottom of the bottom plate 1, and the table legs 202 are used to increase the stability of the device.
[0039] like Figure 1-5 As shown, the bottom of the collecting cylinder 203 is connected to a sealing door 204 via a hinge, which effectively transmits the fermented tea leaves out, and the sealing door 204 is used to facilitate taking out the tea leaves.
[0040] Working principle: When in use, the staff first pours the tea leaves that need to be fermented into the fermentation barrel body 2 from the top of the fermentation barrel body 2, and then turns on the external power supply of the motor 104, starts the motor 104, and the output shaft of the motor 104 starts to rotate forward and drives the screw 106 to start rotating. The force generated by the rotation of the screw 106 drives the movable plate 107 to start moving downward. At this time, the limit column 105 limits the movable plate 107 to prevent it from idling. When the movable plate 107 descends, it drives the push rod 108 to start descending, and the push rod 108 starts to push the shield 109 to continue to descend as a whole. When the shield 109 descends to a certain position, the raised sealing ring on the upper cover plate 305 gradually fits with the groove in the lower cover plate 302. As the movable plate 107 continues to descend, the upper cover plate 305 is fitted to the lower cover plate 302, thereby achieving a good seal for the tea leaves that need to be fermented inside. Prevent air from entering, thereby improving the usability of the fermentation barrel. Subsequently, the staff turns on the external power supply of motor 2 3 and starts motor 2 3. The output shaft of motor 2 3 starts to rotate forward and drives cylinder 301 to start rotating. The rotation of cylinder 301 drives heating rod 304 to rotate, and the tea leaves are fully dried and stirred. In order to prevent the tea leaves from sticking to the inner wall of the fermentation barrel body 2 during fermentation, the staff turns on the external power supply of motor 3 4 and starts motor 3 4. The output shaft of motor 3 4 starts to rotate and drives gear 1 402. Gear 1 402 starts to rotate and drives gear 2 403 to start rotating. Gear 2 403 drives scraper 404 to start sliding on the inner wall of the fermentation barrel body 2, and scrapes off the tea leaves stuck to the inner wall of the fermentation barrel body 2, thereby automatically cleaning the inner wall of the fermentation barrel body 2 and preventing the tea leaves from sticking to the inner wall of the fermentation barrel body 2 during fermentation, thereby improving the working efficiency of the fermentation barrel.
[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A fermentation barrel suitable for tea processing, characterized in that: include: A bottom plate (1), a second protective cover (201) is fixedly installed on the top of the bottom plate (1), a fermentation barrel body (2) is fixedly embedded inside the second protective cover (201), a lower cover plate (302) is fixedly connected to the top of the fermentation barrel body (2), two support plates (101) are fixedly installed on the top of the two support plates (101), a top plate (102) is fixedly installed on the top of the top plate (102), two limiting columns (105) are fixedly installed on the top of the two limiting columns (105), A horizontal plate (103) is fixedly mounted on the top, a motor (104) is fixedly mounted on the top of the horizontal plate (103), a screw (106) is fixedly connected to the output end of the motor (104), a movable plate (107) is threadedly connected to the outer surface of the screw (106), two push rods (108) are fixedly connected to the bottom of the movable plate (107), a shield (109) is fixedly mounted on one end of the two push rods (108), and an upper cover plate (305) is fixedly mounted on the bottom of the shield (109).
2. A fermentation barrel suitable for tea processing according to claim 1, characterized in that: The top of the upper cover plate (305) is fixedly mounted with a second motor (3), and the output end of the second motor (3) is fixedly connected with a cylinder (301).
3. A fermentation barrel suitable for tea processing according to claim 2, characterized in that: A plurality of stirring rods (303) are fixedly mounted on the outer surface of the cylinder (301), and a plurality of heating rods (304) are fixedly embedded inside the plurality of cylinders (301).
4. A fermentation barrel suitable for tea processing according to claim 1, characterized in that: A collecting cylinder (203) is fixedly embedded inside the bottom plate (1), a gear 2 (403) is movably embedded on the top of the collecting cylinder (203), the top of the gear 2 (403) is movably embedded in the bottom of the fermentation barrel body (2), and two scrapers (404) are fixedly installed on the top of the gear 2 (403).
5. A fermentation barrel suitable for tea processing according to claim 1, characterized in that: A support plate (401) is fixedly mounted on the bottom of the base plate (1), and a motor three (4) is fixedly mounted on the top of the support plate (401).
6. A fermentation barrel suitable for tea processing according to claim 5, characterized in that: The output end of the motor three (4) is fixedly mounted with a gear one (402), and the outer surface of the gear one (402) is meshed with the outer surface of the gear two (403).
7. A fermentation barrel suitable for tea processing according to claim 1, characterized in that: The interior of the movable plate (107) is movably embedded in the outer surfaces of the two limiting columns (105), and table legs (202) are fixedly installed at the four corners of the bottom of the base plate (1).
8. A fermentation barrel suitable for tea processing according to claim 4, characterized in that: The bottom of the collecting cylinder (203) is connected to a sealing door (204) via a hinge.
Citation Information
Patent Citations
Fermentation barrel suitable for tea processing
CN216088669U