Automatic felt wrapping machine for tennis balls
By adopting the combined structure of four first cylinders and thimbles in the tennis automatic felt-packing machine for internal ball positioning, and combining the design of the felt-packing assembly and the felt feeding assembly, the fast, accurate and efficient production of the tennis felt-packing assembly is achieved, and the problem of inefficiency in the existing technology is solved.
Patent Information
- Application Number
- CN202420671221.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing tennis automatic felt-packing machine cannot achieve rapid conveying and positioning of the inner balls during use, and the conveying and pasting of felts cannot be formed in one go, resulting in low efficiency.
An automatic tennis felt wrapping machine is designed, using a combined structure of four first cylinders and a thimble to quickly and accurately clamp and position the inner ball, and realize the one-time molding felt wrapping process through the felt wrapping components and felt feeding components on both sides.
Through fast and accurate inner spherical positioning and one-piece molding process, the packaging efficiency is significantly improved, the product yield is ensured, and artificial errors are reduced.
Smart Images

Figure CN222585497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of felt-wrapping machines, in particular to an automatic felt-wrapping machine for tennis balls. Background Art
[0002] Tennis has been widely developed all over the world and has become a global sport. The outer layer of a tennis ball is a layer of soft material wrapped on the inner liner of a tennis ball, which is made of two symmetrical pieces of tennis felt. The traditional production method is to cut the felt as required and then wrap it manually, which has low work efficiency and large manual errors. The defective rate of the produced tennis balls is high. In order to improve the stability of the felt during transfer and to perform precise felt wrapping, thereby improving the yield of the product, the patent with announcement number CN105944341B proposes: an efficient and convenient fully automatic tennis ball felt wrapping machine, including a machine body, a felt separation device, a felt wrapping device and a conveying device. The felt separation device, the felt wrapping device and the conveying device are all arranged on the machine body. The separation device and the felt wrapping device are arranged on both sides of the conveying device. The felt separation device includes a feeding box and a separation mechanism. The cut and formed tennis ball felt is loaded in the feeding box; the separation mechanism includes a separation needle and a power mechanism 1. The separation needle is arranged at one end of the feeding box. The separation needle moves under the action of the power mechanism 1 to separate the outermost layer of tennis ball felt in the feeding box; the tennis ball inner liner coated with glue on the outer layer is placed on the conveying device, and the conveying device conveys the tennis ball inner liner to the felt separation device and the felt wrapping device in turn for operation. However, it cannot quickly transport and position the inner ball when in use, and the transportation and pasting of the felt cannot be formed in one time, which leads to its low efficiency. For this reason, the present application proposes an automatic tennis ball felt wrapping machine. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic felting machine for tennis balls in order to solve the above problems, thereby solving the problems mentioned in the background technology.
[0004] In order to solve the above problems, the utility model provides a technical solution:
[0005] A tennis ball automatic felting machine comprises a frame, a table top, a first cylinder, a felt feeding assembly and a felt wrapping assembly, wherein the top of the frame is fixedly connected to the table top, the top of the table top is fixedly connected to a stand, the top of the table top and the outside of the stand are fixedly connected to a plurality of first cylinders, the telescopic end of each of the first cylinders is fixedly connected to a thimble, all of the thimbles are combined into a holding structure for holding an inner ball body in a predetermined position, one side of the table top is fixedly connected to a mounting frame, the top of the mounting frame is provided with a reciprocating linear conveying module, one side of the reciprocating linear conveying module is fixedly connected to a pushing plate, the top of the table top is fixedly connected to a lower hopper, two felt wrapping assemblies for wrapping felt on the inner ball body are provided on the top of the table top and on both sides of the stand, and two felt feeding assemblies for supplying felt to the felt wrapping assemblies are provided outside the frame.
[0006] As a preferred solution of the utility model, the felt package assembly includes a machine base, which is fixed on the top of the table top, and a cylinder linear module is arranged on the top of the machine base, and a receiving plate is fixedly connected to the top of the cylinder linear module, and a servo motor is fixedly connected to one side of the receiving plate, and the output shaft of the servo motor passes through the receiving plate and is fixedly connected to a main frame, and one end of the main frame close to the vertical frame is fixedly connected to a top plate, and two second vacuum suction cups are symmetrically rotatably connected on both sides of the top plate, and two third cylinders are symmetrically rotatably connected on both sides of the main frame, and the telescopic ends of the two third cylinders are rotatably connected to the corresponding second vacuum suction cups.
[0007] As a preferred solution of the utility model, the felt feeding assembly includes a fixed frame, which is fixed on the top of the table, and a synchronous belt linear module is provided on one side of the fixed frame. A second cylinder is fixedly connected to the side of the synchronous belt linear module away from the fixed frame, and a first vacuum suction cup is fixedly connected to the bottom end of the second cylinder. A placing table used in conjunction with the first vacuum suction cup is provided at the bottom of the fixed frame.
[0008] As a preferred solution of the utility model, two axial cylinders are symmetrically fixedly connected to the bottom of the table, the telescopic ends of the axial cylinders are fixedly connected to the lifting cylinders, and the top ends of the lifting cylinders pass through the table and are fixedly connected to the transfer platform.
[0009] As a preferred solution of the utility model, a guardrail is fixedly connected to the top of the tabletop, and the guardrail is located on the outside of the stand.
[0010] The beneficial effect of the utility model is that the inner ball sent by the push plate can be quickly and accurately clamped and positioned by cooperating with the four first cylinders arranged on the table and the stand, and the two felt wrapping assemblies on both sides can simultaneously stick the two felts on the inner ball, thereby completing the felt wrapping work at one time, which can greatly improve the felt wrapping efficiency, and the inner ball does not need to be shifted during the felt wrapping process, which can ensure the yield rate of the felt wrapping. The two felt wrapping assemblies are equipped with corresponding felt feeding assemblies, which can ensure the efficiency of felt delivery and improve the felt wrapping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.
[0012] Figure 1 This is a schematic diagram of the new working state of the utility model;
[0013] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 3 It is a schematic diagram of the top of the table of the utility model;
[0015] Figure 4 This is a schematic diagram of the structure of the felt package assembly of the utility model;
[0016] Figure 5 This is a schematic diagram of the structure of the felt feeding assembly of the utility model;
[0017] Figure 6 It is a schematic diagram of the mounting frame of the utility model.
[0018] In the figure: 1. frame; 2. table; 3. stand; 4. first cylinder; 5. ejector; 6. mounting frame; 7. reciprocating linear conveying module; 8. push plate; 9. lower hopper; 10. felt feeding assembly; 101. fixed frame; 102. synchronous belt linear module; 103. second cylinder; 104. first vacuum suction cup; 105. placing table; 11. axial cylinder; 12. lifting cylinder; 13. transfer table; 14. felt package assembly; 141. machine base; 142. cylinder linear module; 143. receiving plate; 144. servo motor; 145. main frame; 146. ejector plate; 147. second vacuum suction cup; 148. third cylinder; 15. guardrail. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0020] Example
[0021] See also Figure 1-Figure 6The utility model provides a technical solution: an automatic felting machine for tennis balls, comprising a frame 1, a table top 2, a first cylinder 4, a felt feeding assembly 10 and a felting assembly 14. The top of the frame 1 is fixedly connected to the table top 2, the top of the table top 2 is fixedly connected to the stand 3, the top of the table top 2 and the outside of the stand 3 are fixedly connected to a plurality of first cylinders 4. In this embodiment, four first cylinders 4 are provided, and each telescopic end of the first cylinder 4 is fixedly connected to a thimble 5. The four thimbles 5 are combined into a holding structure for holding the inner ball body in a predetermined position. By means of the four first cylinders 4 arranged on the table top 2 and the stand 3 and the thimble 5, the inner ball sent by the push plate 8 can be clamped and positioned quickly and accurately, which can improve the stability of subsequent felting. The top of the table top 2 is fixedly connected to a guardrail 15, and the guardrail 15 is located on the outside of the stand 3, which can be In order to protect the equipment during felting and reduce the occurrence of accidents, a mounting frame 6 is fixedly connected to one side of the table 2, and a reciprocating linear conveying module 7 is arranged on the top of the mounting frame 6. In the present embodiment, the reciprocating linear conveying module 7 is a sliding rod type linear module, and a pushing plate 8 is fixedly connected to one side of the reciprocating linear conveying module 7. By driving the pushing plate 8 to move on the mounting frame 6 by the reciprocating linear conveying module 7, the inner ball can be automatically fed, thereby improving the accuracy and efficiency of feeding. A lower hopper 9 is fixedly connected to the top of the table 2 to facilitate the conveying of the tennis balls formed after felting for subsequent processing. Two felt wrapping assemblies 14 for wrapping the felt on the inner ball body are arranged on the top of the table 2 and on both sides of the vertical frame 3, and two felt feeding assemblies 10 for supplying felt to the felt wrapping assemblies 14 are arranged on the outside of the frame 1.
[0022] Furthermore, the felt wrapping assembly 14 includes a machine base 141, which is fixed on the top of the table 2. A cylinder linear module 142 is arranged on the top of the machine base 141. A receiving plate 143 is fixedly connected to the top of the cylinder linear module 142. A servo motor 144 is fixedly connected to one side of the receiving plate 143. The output shaft of the servo motor 144 passes through the receiving plate 143 and is fixedly connected to a main frame 145. The cylinder linear module 142 is moved horizontally on the machine base 141 to meet the needs of taking felt materials and contacting and wrapping with the inner ball. The main frame 145 is driven to rotate by the servo motor 144 to facilitate the felt to be wrapped. The second vacuum suction cup 147 at its front end can absorb the felt and can also change direction to contact the inner ball when wrapping the felt. The main frame 145 is fixedly connected to the end close to the vertical frame 3 with a top plate 146. The two sides of the top plate 146 are symmetrically and rotatably connected to two second vacuum suction cups 147. The two sides of the main frame 145 are symmetrically and rotatably connected to two third cylinders 148. The telescopic ends of the two third cylinders 148 are rotatably connected to the corresponding second vacuum suction cups 147. The second vacuum suction cups 147 can be driven to rotate by the third cylinder 148, so as to fit the inner ball and ensure that the felt can be completely attached to the outer wall of the inner ball.
[0023] Furthermore, the felt feeding assembly 10 includes a fixed frame 101, which is fixed on the top of the table 2. A synchronous belt linear module 102 is arranged on one side of the fixed frame 101. A second cylinder 103 is fixedly connected to the side of the synchronous belt linear module 102 away from the fixed frame 101. A first vacuum suction cup 104 is fixedly connected to the bottom end of the second cylinder 103. A placing table 105 used in conjunction with the first vacuum suction cup 104 is arranged at the bottom of the fixed frame 101. The synchronous belt linear module 102 can drive the second cylinder 103 and the first vacuum suction cup 104 to move back and forth in a linear manner, and with the cooperation of the second cylinder 103 and the first vacuum suction cup 104, the felt can be adsorbed and fed.
[0024] Furthermore, two axial cylinders 11 are symmetrically fixedly connected to the bottom of the table 2, and the telescopic ends of the axial cylinders 11 are fixedly connected to the lifting cylinders 12. The top of the lifting cylinders 12 passes through the table 2 and is fixedly connected to the transfer platform 13. The axial cylinders 11 drive the lifting cylinders 12 and the transfer platform 13 to move horizontally, so that the felt on the first vacuum suction cup 104 can be easily picked up, and can also be moved to the material picking position of the second vacuum suction cup 147. The lifting cylinders 12 can drive the transfer platform 13 to move upward, and then the felt can be sent to the second vacuum suction cup 147 for easy feeding.
[0025] In summary: first, the inner ball is placed on the front end of the push plate 8. At this time, the reciprocating linear conveying module 7 drives the push plate 8 to slide on the mounting frame 6. When the inner ball moves between the four ejector pins 5, the four first cylinders 4 drive the ejector pins 5 to extend forward, and then the inner ball is squeezed and fixed by the four ejector pins 5. Then, the reciprocating linear conveying module 7 drives the push plate 8 to reset. During this process, the second cylinder 103 drives the first vacuum suction cup 104 to move down to absorb the felt on the material table 105. Then, the synchronous belt linear module 102 drives the second cylinder 103 and the first vacuum suction cup 104 to move downward to absorb the felt on the material table 105. A vacuum suction cup 104 moves horizontally on the fixed frame 101. When the first vacuum suction cup 104 moves to the top of the transfer platform 13, the first vacuum suction cup 104 puts the felt on the top of the transfer platform 13, and drives the lifting cylinder 12 and the transfer platform 13 to move toward the vertical frame 3 through the axial cylinder 11. The receiving plate 143 is driven to move on the machine base 141 through the cylinder linear module 142. Then the servo motor 144 drives the main frame 145 to rotate downward, so that the top plate 146 and the second vacuum suction cup 147 are placed on the top of the transfer platform 13. 12 drives the transfer platform 13 to move up, so that the felt on the top of the transfer platform 13 contacts the top plate 146 and the second vacuum suction cup 147, and the felt is adsorbed by the two second vacuum suction cups 147. After the adsorption is completed, the lifting cylinder 12 drives the transfer platform 13 to move down and reset, and the servo motor 144 drives the main frame 145 to rotate again, so that the main frame 145 is parallel to the table 2. After the second vacuum suction cups 147 on the felt-wrapping components 14 on both sides adsorb the felt, the main frame 145 is driven again by the cylinder linear module 142 to approach the inner ball, and the two top plates 146 and the inner ball are contacted. After the contact, the first cylinder 4 drives the ejector pin 5 to separate from the inner ball, and drives the second vacuum suction cup 147 to rotate through the third cylinder 148, so that the four second vacuum suction cups 147 are in contact with the inner ball. At this time, the felt can be adhered to the outside of the inner ball, and the two main frames 145 have different angles, so that the two groups of second vacuum suction cups 147 can be staggered alternately to ensure the integrity of the felt coating. After the tennis ball is felted, the cylinder linear module 142 drives the receiving plate 143 and the main frame 145 to separate from the inner ball. At this time, the tennis ball can fall into the discharge hopper 9 for automatic unloading.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic felting machine for tennis balls, comprising a frame (1), a table (2), a first cylinder (4), a felt feeding assembly (10) and a felting assembly (14), characterized in that: The top of the frame (1) is fixedly connected to a tabletop (2), the top of the tabletop (2) is fixedly connected to a stand (3), the top of the tabletop (2) and the outer side of the stand (3) are fixedly connected to a plurality of first cylinders (4), the telescopic end of each of the first cylinders (4) is fixedly connected to a pin (5), all of the pins (5) are combined to form a holding structure for holding the inner ball body at a predetermined position, one side of the tabletop (2) is fixedly connected to a mounting frame (6), the top of the mounting frame (6) is provided with a reciprocating linear conveying module (7), one side of the reciprocating linear conveying module (7) is fixedly connected to a pushing plate (8), the top of the tabletop (2) is fixedly connected to a lower hopper (9), the top of the tabletop (2) and located on both sides of the stand (3) are provided with two felt wrapping assemblies (14) for wrapping felt on the inner ball body, and the outside of the frame (1) is provided with two felt supply assemblies (10) for supplying felt to the felt wrapping assemblies (14).
2. The automatic tennis ball felting machine according to claim 1, characterized in that: The felt packing assembly (14) comprises a machine base (141), wherein the machine base (141) is fixed on the top of the table (2), and a cylinder linear module (142) is arranged on the top of the machine base (141), and a receiving plate (143) is fixedly connected to the top of the cylinder linear module (142), and a servo motor (144) is fixedly connected to one side of the receiving plate (143), and an output shaft of the servo motor (144) passes through the receiving plate (143) and is fixedly connected to a main frame (145), and an end of the main frame (145) close to the vertical frame (3) is fixedly connected to a top plate (146), and two second vacuum suction cups (147) are symmetrically rotatably connected to the two sides of the top plate (146), and two third cylinders (148) are symmetrically rotatably connected to the two sides of the main frame (145), and the telescopic ends of the two third cylinders (148) are both rotatably connected to the corresponding second vacuum suction cups (147).
3. The automatic tennis ball felting machine according to claim 1, characterized in that: The felt feeding assembly (10) comprises a fixed frame (101), the fixed frame (101) is fixed on the top of the table (2), a synchronous belt type linear module (102) is arranged on one side of the fixed frame (101), a second cylinder (103) is fixedly connected to the side of the synchronous belt type linear module (102) away from the fixed frame (101), a first vacuum suction cup (104) is fixedly connected to the bottom end of the second cylinder (103), and a material placement table (105) used in conjunction with the first vacuum suction cup (104) is arranged at the bottom of the fixed frame (101).
4. The automatic tennis ball felting machine according to claim 1, characterized in that: Two axial cylinders (11) are symmetrically fixedly connected to the bottom of the table top (2), the telescopic ends of the axial cylinders (11) are fixedly connected to a lifting cylinder (12), and the top ends of the lifting cylinders (12) penetrate the table top (2) and are fixedly connected to a transfer platform (13).
5. The automatic tennis ball felting machine according to claim 1, characterized in that: A guardrail (15) is fixedly connected to the top of the tabletop (2), and the guardrail (15) is located outside the stand (3).
Citation Information
Patent Citations
Fully automatic tennis ball felting machine
CN105944341B