Pre-emulsification structure for emulsifier production

Abstract

The utility model discloses a pre-emulsification structure for emulsifier production, which belongs to the technical field of emulsifier production and comprises a mixing barrel, a mixing component is arranged in the mixing barrel, and a stirring component is arranged in the mixing barrel. The mixing assembly comprises a mixing pipe, an inlet hopper and a spiral plate, the mixing pipe is arranged at the top of the mixing barrel, the bottom end of the mixing pipe penetrates and extends into the mixing barrel, the inlet hopper is arranged on one side of the mixing pipe, the spiral plate is arranged in the mixing pipe, and the spiral plate is made of elastic metal. The emulsifying agent raw materials can be premixed in the process, the emulsifying agent mixing efficiency is improved, the emulsifying agent can be mixed in the process by arranging the stirring assembly, and the full mixing efficiency of the emulsifying agent is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsifier production, in particular to a pre-emulsification structure used in emulsifier production. Background Art

[0002] Latex asphalt emulsifier is a surfactant used to emulsify asphalt, which can change the surface tension of water and thus change the interfacial properties and state of the entire system.

[0003] In the existing emulsifier production technology for producing latex asphalt, the emulsifier is usually mixed only by stirring with a mixer. However, this method often leads to insufficient mixing, resulting in uneven premixing of the emulsifier, poor product stability, long premixing time, and low production capacity.

[0004] The existing patent (Announcement No.: CN213668874U) is an emulsifier premixing tank for producing latex asphalt, which solves the problems of uneven premixing of emulsifiers for producing latex asphalt, poor product stability, long premixing time, and low production capacity in the existing production technology. The utility model includes a tank body and an external circulation device, the top of the tank body is provided with openings 1 and 2, and the bottom of the tank body is provided with opening 3; the external circulation device is connected between openings 2 and 3 through a pipeline. The utility model assists mixing by adding an external circulation device and adding a porous baffle inside to avoid uneven premixing, thereby improving product stability, shortening premixing time, and increasing production capacity.

[0005] In view of the above problems, existing patents have provided solutions. Although the existing pre-mixing device can mix the emulsifier, the mixing method is single, which easily leads to insufficient mixing of the emulsifier.

[0006] To this end, a pre-emulsification structure for emulsifier production is proposed. Utility Model Content

[0007] The utility model aims to provide a pre-emulsification structure for emulsifier production, which can solve the problem that the existing pre-emulsification structure for emulsifier production can mix the emulsifier, but the mixing method is single, which easily leads to insufficient mixing of the emulsifier.

[0008] To achieve the above object, the utility model provides the following technical solution: a pre-emulsification structure for emulsifier production, comprising a mixing barrel, a mixing assembly is arranged inside the mixing barrel, and a stirring assembly is arranged inside the mixing barrel;

[0009] The mixing assembly includes a mixing tube, an inlet bucket and a spiral plate. The mixing tube is arranged at the top of the mixing barrel and the bottom end extends through the interior of the mixing barrel. The inlet bucket is arranged on one side of the mixing tube. The spiral plate is arranged inside the mixing tube. The material of the spiral plate is elastic metal.

[0010] Preferably, the stirring assembly includes a motor, a stirring rod and a stirring blade, the motor is arranged on the top of the mixing barrel, the stirring rod is bolted to the output shaft at the bottom of the motor, the stirring blade is arranged on one side of the stirring rod, and the bottom end of the stirring rod extends to the interior of the mixing barrel.

[0011] Preferably, an auxiliary rod is provided on one side of the stirring blade, and the auxiliary rod is located inside the mixing barrel.

[0012] Preferably, a mixing bucket is provided at the bottom of the mixing barrel, and an output pipe is provided at the bottom of the mixing bucket.

[0013] Preferably, a solenoid valve is provided at the inner bottom of the output pipe.

[0014] Preferably, the inner bottom of the entry bucket is provided with a separation rod for separating the emulsifier raw materials.

[0015] Preferably, an air outlet pipe is provided on the top of the mixing barrel, and an activated carbon layer is provided inside the air outlet pipe.

[0016] Preferably, a support ring is provided on the outer side of the mixing barrel, and support legs are provided on the bottom of the support ring.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a mixing component, and this process can pre-mix the emulsifier raw materials, thereby improving the efficiency of emulsifier mixing.

[0019] 2. The present application is provided with a stirring component, and this process can mix the emulsifier and improve the efficiency of sufficient mixing of the emulsifier. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 It is a left-side stereoscopic cross-sectional view of the utility model;

[0023] Figure 3 This is a structural view of the motor, stirring rod, stirring blade and other parts of the utility model;

[0024] Figure 4 This is a structural view of the mixing bucket, output pipe and solenoid valve of the utility model;

[0025] Figure 5 It is a front view of the utility model.

[0026] Description of reference numerals:

[0027] 1. Mixing barrel; 2. Mixing assembly; 3. Stirring assembly; 4. Auxiliary rod; 5. Mixing bucket; 6. Output pipe; 7. Solenoid valve; 8. Separation rod; 9. Exhaust pipe; 10. Activated carbon layer; 11. Support ring; 12. Support leg; 201. Mixing tube; 202. Inlet bucket; 203. Spiral plate; 301. Motor; 302. Stirring rod; 303. Stirring blade. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A pre-emulsification structure for emulsifier production, comprising a mixing barrel 1, a mixing assembly 2 is arranged inside the mixing barrel 1, and a stirring assembly 3 is arranged inside the mixing barrel 1;

[0031] The mixing assembly 2 includes a mixing tube 201, an inlet bucket 202 and a spiral plate 203. The mixing tube 201 is arranged at the top of the mixing barrel 1 and the bottom end extends through the interior of the mixing barrel 1. The inlet bucket 202 is arranged on one side of the mixing tube 201. The spiral plate 203 is arranged inside the mixing tube 201. The material of the spiral plate 203 is elastic metal.

[0032] Specifically, Figure 1As shown, the stirring assembly 3 includes a motor 301, a stirring rod 302 and a stirring blade 303, wherein the motor 301 is arranged at the top of the mixing barrel 1, the stirring rod 302 is bolted to the output shaft at the bottom of the motor 301, the stirring blade 303 is arranged on one side of the stirring rod 302, and the bottom end of the stirring rod 302 extends to the interior of the mixing barrel 1.

[0033] Specifically, Figure 2 As shown, an auxiliary rod 4 is provided on one side of the stirring blade 303 , and the auxiliary rod 4 is located inside the mixing barrel 1 .

[0034] Specifically, Figure 4 As shown, a mixing bucket 5 is provided at the bottom of the mixing barrel 1 , and an output pipe 6 is provided at the bottom of the mixing bucket 5 .

[0035] Specifically, Figure 4 As shown, a solenoid valve 7 is provided at the inner bottom of the output pipe 6 .

[0036] Specifically, Figure 3 As shown, a separation rod 8 for separating the emulsifier raw materials is provided at the inner bottom of the entrance bucket 202 .

[0037] The emulsifier raw material enters the mixing system through the entry bucket 202 arranged on one side of the mixing tube 201. A separation rod 8 is arranged at the inner bottom of the entry bucket 202 for preliminarily separating impurities or different components in the emulsifier raw material to ensure the purity of the raw material entering the mixing barrel 1. The mixing tube 201 is arranged at the top of the mixing barrel 1, and its bottom end extends through the interior of the mixing barrel 1. When the raw material enters the mixing barrel 1 through the mixing tube 201, the raw material will undergo preliminarily rotation and mixing under the action of the spiral plate 203 arranged inside. The spiral plate 203 is made of elastic metal material and can adapt to raw materials of different flow rates and viscosities to ensure the uniformity of the raw materials during the preliminary mixing process. Once the raw material enters the mixing barrel 1, the motor 301 located at the top of the mixing barrel 1 starts to work to drive the agitator. The stirring rod 302 and the stirring blade 303 rotate, and the stirring blade 303 is arranged on one side of the stirring rod 302. As the stirring rod 302 rotates, the raw materials in the mixing barrel 1 are stirred. At the same time, the auxiliary rod 4 on the side of the stirring blade 303 enhances the stirring effect, so that the raw materials can be mixed more evenly inside the mixing barrel 1. After a period of stirring and mixing, the emulsifier raw materials achieve the expected pre-mixing effect in the mixing barrel 1. At this time, the mixing bucket 5 located at the bottom of the mixing barrel 1 begins to play a role. It gathers the mixed emulsifier together and outputs it through the output pipe 6 at the bottom. The inner bottom of the output pipe 6 is provided with a solenoid valve 7. By controlling the switch of the solenoid valve 7, the output amount and output time of the emulsifier can be accurately controlled to achieve quantitative pre-mixing of the emulsifier.

[0038] Specifically, Figure 3As shown, an air outlet pipe 9 is arranged on the top of the mixing barrel 1 , and an activated carbon layer 10 is arranged inside the air outlet pipe 9 .

[0039] Specifically, Figure 5 As shown, a support ring 11 is disposed on the outer side of the mixing barrel 1 , and a support leg 12 is disposed at the bottom of the support ring 11 .

[0040] A support ring 11 is provided on the outside of the mixing barrel 1, and a support leg 12 is provided at the bottom of the support ring 11 for supporting and fixing the mixing barrel 1 to ensure its stability and safety during operation. The design of the support ring 11 and the support leg 12 enables the mixing barrel 1 to be stably placed on the ground or other workbench for easy operation and maintenance.

[0041] By adopting the above technical solution, the problem that the existing pre-mixing device can mix the emulsifier but has a single mixing method and easily leads to insufficient mixing of the emulsifier is solved.

[0042] Working principle: When the present application is in use, first, the emulsifier raw material enters the mixing system through the entry bucket 202 arranged on one side of the mixing tube 201. At the inner bottom of the entry bucket 202, a separation rod 8 is arranged for preliminarily separating impurities or different components in the emulsifier raw material to ensure the purity of the raw material entering the mixing barrel 1. The mixing tube 201 is arranged at the top of the mixing barrel 1, and its bottom end extends through the interior of the mixing barrel 1. When the raw material enters the mixing barrel 1 through the mixing tube 201, the raw material will undergo a preliminary rotation and mixing under the action of the spiral plate 203 arranged inside. The spiral plate 203 is made of elastic metal material and can adapt to raw materials of different flow rates and viscosities to ensure the uniformity of the raw materials during the preliminary mixing process. Once the raw material enters the mixing barrel 1, the motor 301 located at the top of the mixing barrel 1 When the machine starts working, the stirring rod 302 and the stirring blade 303 are driven to rotate. The stirring blade 303 is arranged on one side of the stirring rod 302. As the stirring rod 302 rotates, the raw materials in the mixing barrel 1 are stirred. At the same time, the auxiliary rod 4 on one side of the stirring blade 303 enhances the stirring effect, so that the raw materials can be mixed more evenly inside the mixing barrel 1. After a period of stirring and mixing, the emulsifier raw materials achieve the expected pre-mixing effect in the mixing barrel 1. At this time, the mixing bucket 5 located at the bottom of the mixing barrel 1 starts to play a role. It gathers the mixed emulsifier together and outputs it through the output pipe 6 at the bottom. The inner bottom of the output pipe 6 is provided with a solenoid valve 7. By controlling the switch of the solenoid valve 7, the output amount and output time of the emulsifier can be accurately controlled to achieve quantitative pre-mixing of the emulsifier.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A pre-emulsification structure for emulsifier production, comprising a mixing barrel (1), characterized in that: The mixing barrel (1) is provided with a mixing component (2) inside, and the mixing barrel (1) is provided with a stirring component (3) inside; The mixing assembly (2) comprises a mixing tube (201), an inlet bucket (202) and a spiral plate (203); the mixing tube (201) is arranged at the top of the mixing barrel (1) and the bottom end thereof extends through the inside of the mixing barrel (1); the inlet bucket (202) is arranged at one side of the mixing tube (201); the spiral plate (203) is arranged inside the mixing tube (201); and the material of the spiral plate (203) is elastic metal.

2. The pre-emulsification structure for emulsifier production according to claim 1, characterized in that: The stirring assembly (3) comprises a motor (301), a stirring rod (302) and a stirring blade (303); the motor (301) is arranged at the top of the mixing barrel (1); the stirring rod (302) is bolted to the output shaft at the bottom of the motor (301); the stirring blade (303) is arranged on one side of the stirring rod (302); and the bottom end of the stirring rod (302) extends into the interior of the mixing barrel (1).

3. The pre-emulsification structure for emulsifier production according to claim 2, characterized in that: An auxiliary rod (4) is provided on one side of the stirring blade (303), and the auxiliary rod (4) is located inside the mixing barrel (1).

4. The pre-emulsification structure for emulsifier production according to claim 1, characterized in that: A mixing bucket (5) is arranged at the bottom of the mixing barrel (1), and an output pipe (6) is arranged at the bottom of the mixing bucket (5).

5. The pre-emulsification structure for emulsifier production according to claim 4, characterized in that: A solenoid valve (7) is provided at the inner bottom of the output pipe (6).

6. The pre-emulsification structure for emulsifier production according to claim 1, characterized in that: The large inner bottom of the inlet hopper (202) is provided with a separation rod (8) for separating the emulsifier raw materials.

7. The pre-emulsification structure for emulsifier production according to claim 1, characterized in that: An air outlet pipe (9) is arranged on the top of the mixing barrel (1), and an activated carbon layer (10) is arranged inside the air outlet pipe (9).

8. The pre-emulsification structure for emulsifier production according to claim 1, characterized in that: A support ring (11) is arranged on the outside of the mixing barrel (1), and a support leg (12) is arranged on the bottom of the support ring (11).

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