Calcium carbonate ore crusher
By designing independently replaceable mounting plates and fixing mechanisms, the existing calcium carbonate ore crusher's problems are solved, and the existing calcium carbonate ore crusher has been achieved with lower maintenance costs and a cleaner operating environment.
Patent Information
- Application Number
- CN202421232881.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When the crushing teeth are worn or damaged, the existing calcium carbonate ore crusher needs to replace the entire crushing roller, resulting in high maintenance costs and long working downtime. At the same time, a large amount of dust is generated during the crushing process, which pollutes the environment and affects the normal use of the equipment.
A calcium carbonate ore crusher is designed. The mounting plate of its crushing roller can be replaced independently. Through the coordination of the limit groove and the limit rod, the installation plate can be quickly disassembled and assembled, and the stability of the installation plate is ensured through the fixing mechanism. At the same time, the vacuum pipe and fan are installed to reduce the diffusion of dust.
It reduces maintenance costs and working downtime, reduces dust pollution, and improves the normal use rate of equipment and the safety of the operating environment.
Smart Images

Figure CN222586721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore processing, in particular to a calcium carbonate ore crusher. Background Art
[0002] Calcium carbonate ore is a mineral resource whose main component is calcium carbonate (CaCO3). This ore has a wide range of applications in industry, including but not limited to building materials, papermaking, coatings, plastics, chemicals, medicine, food and environmental protection. Due to its rich calcium resources, calcium carbonate ore plays an important role in many industries. After mining, calcium carbonate ore needs to be crushed.
[0003] The existing crushers perform crushing processing by means of crushing rollers, on which crushing teeth are arranged. However, the crushing teeth and the crushing rollers are an integrated structure. Therefore, when the crushing teeth are worn or damaged, the entire crushing roller may need to be replaced, increasing maintenance costs and work downtime. In addition, a large amount of dust is generated in the process of crushing the calcium carbonate ore, which will not only spread to the surrounding environment and pollute the air and soil, but also may cause dust accumulation and blockage of the equipment, affecting the normal use of the equipment. Utility Model Content
[0004] The utility model aims to provide a calcium carbonate ore crusher which is convenient for replacing crushing teeth, reduces maintenance costs and work downtime, and reduces the impact of dust.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows.
[0006] A calcium carbonate ore crusher comprises a bottom plate, a shell is installed on the upper surface of the bottom plate, a pair of crushing rollers are rotatably installed inside the shell through a driving mechanism, mounting grooves are evenly provided on the outer surface of the crushing rollers, mounting plates are provided inside the mounting grooves, and crushing teeth are evenly installed on the outer surface of the mounting plates. A limiting groove is provided on the lower surface of the mounting plate along its length direction, a limiting rod is provided inside the mounting groove, and the limiting rod is matched with the limiting groove, and a fixing mechanism capable of fixing the mounting plate is provided on the side surface of the crushing roller.
[0007] It can be seen that the purpose of crushing calcium carbonate ore can be achieved by driving the two crushing rollers to rotate through the driving mechanism. The setting of the fixing mechanism makes it easy to disassemble and assemble the mounting plate. Therefore, when the crushing teeth are worn or damaged, only the mounting plate with the crushing teeth installed needs to be replaced, and there is no need to replace the entire crushing roller, thereby reducing maintenance costs and work downtime, which is beneficial to the production and operation of the enterprise. In addition, the crushing roller can be replaced with crushing teeth of corresponding models according to the types of crushed objects, thereby expanding the scope of use of the device.
[0008] Furthermore, the driving mechanism includes a driving motor installed on the outer surface of the shell, a first pulley is installed on the end of the output shaft of the driving motor, a second pulley is rotatably installed on the outer surface of the shell, and the second pulley is connected to one of the crushing rollers, the outer surfaces of the first pulley and the second pulley are jointly meshed with a transmission belt, and two transmission gears are rotatably installed on a side of the shell facing away from the second pulley, and the two transmission gears are respectively connected to the two crushing rollers, and the two transmission gears are meshed with each other.
[0009] When the driving motor is started, its output shaft drives the first pulley to rotate, and through the transmission action of the transmission belt, the crushing roller connected to the second pulley can be driven to rotate, and one of the transmission gears can be driven to rotate. Because the two transmission gears are meshed with each other, the two crushing rollers can rotate at the same time, thereby achieving the purpose of crushing the calcium carbonate ore.
[0010] Furthermore, the fixing mechanism includes a fixing block installed on the side surface of the crushing roller, a telescopic rod is installed on the outer surface of the fixing block, an insert block is installed on the end of the telescopic rod, a spring is sleeved on the outer surface of the telescopic rod, and the two ends of the spring are respectively abutted against the fixing block and the insert block, a slot is opened on the lower surface of the mounting plate, and the insert block is adapted to the slot.
[0011] When the crushing tooth is worn or damaged and needs to be replaced, the insert block can be pushed downward to compress the spring so that its end is pulled out of the slot. At this time, the mounting plate loses its fixation and the mounting plate can be pulled out of the mounting slot. Then, the new mounting plate is inserted horizontally into the mounting slot and the limit rod is inserted into the limit slot. The limit rod and the limit slot can limit the mounting plate. Then, the insert block is reinserted into the slot to fix the mounting plate, thereby completing the rapid replacement of the mounting plate and realizing the replacement of the crushing tooth.
[0012] Furthermore, multiple dust suction tubes are connected to both side surfaces of the shell near its upper end, a first connecting tube is commonly installed at the ends of the multiple dust suction tubes, the ends of the two first connecting tubes are commonly connected to a second connecting tube, a fan is installed on the upper surface of the base plate, a bellows is connected to the suction end of the fan, the end of the bellows is connected to the second connecting tube, and a dust collecting bag is connected to the output end of the fan.
[0013] During the crushing of calcium carbonate ore, the fan is started, and the suction force generated by the fan acts on the dust suction pipe. The dust can be sucked away by the suction force at the end of the dust suction pipe during the process of floating upward, and is finally discharged into the dust collecting bag for collection through the first connecting pipe, the second connecting pipe and the bellows, thereby reducing the diffusion of dust to the surrounding environment, providing a good working environment for the work site, and through the setting of the bellows, the vibration generated during the crushing process can be prevented from affecting its structure.
[0014] Furthermore, a filter is provided at the connection between the dust suction pipe and the shell, and the filter is made of stainless steel.
[0015] The setting of the filter can prevent small fragments from flying into the dust collection pipe during the crushing process, thereby preventing the fan from being damaged.
[0016] Furthermore, a push block is installed on the outer surface of the insert block.
[0017] By setting the push block, a force point can be provided, which facilitates the pushing operation of the slot.
[0018] Furthermore, an inspection door is provided on the outer surface of the shell.
[0019] When replacing the mounting plate, the inspection door can be opened and the mounting plate can be replaced through the inspection door without large-scale dismantling of the entire shell, thereby improving the inspection efficiency.
[0020] Furthermore, four dust suction pipes are connected to both sides of the shell near its upper end, and the four dust suction pipes are equidistantly distributed.
[0021] By setting up four dust suction pipes, the dust suction range can be expanded and the dust escape can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is one of the three-dimensional structural schematic diagrams of the utility model;
[0023] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the crushing roller in the utility model;
[0025] Figure 4 for Figure 3 A is an enlarged schematic diagram;
[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the crushing roller in the utility model.
[0027] In the figure: 100, bottom plate; 101, shell; 102, crushing roller; 103, mounting groove; 104, mounting plate; 105, crushing tooth; 106, limit groove; 107, limit rod; 200, driving mechanism; 201, driving motor; 202, first pulley; 203, second pulley; 204, transmission belt; 205, transmission gear; 300, fixing mechanism; 301, fixing block; 302, spring; 303, plug block; 304, slot; 400, dust suction pipe; 401, first connecting pipe; 402, second connecting pipe; 403, bellows; 404, fan; 405, dust bag; 500, filter; 600, push block; 700, inspection door. DETAILED DESCRIPTION
[0028] The utility model is described in detail below with reference to the accompanying drawings.
[0029] like Figure 1-5 As shown, a calcium carbonate ore crusher comprises a bottom plate 100, a housing 101 is installed on the upper surface of the bottom plate 100, a pair of crushing rollers 102 are rotatably installed in the housing 101 through a driving mechanism 200, mounting grooves 103 are evenly provided on the outer surface of the crushing rollers 102, a mounting plate 104 is provided inside the mounting groove 103, and crushing teeth 105 are evenly installed on the outer surface of the mounting plate 104. A limiting groove 106 is provided on the lower surface of the mounting plate 104 along its length direction, a limiting rod 107 is provided inside the mounting groove 103, and the limiting rod 107 is matched with the limiting groove 106, and a fixing mechanism 300 capable of fixing the mounting plate 104 is provided on the side surface of the crushing roller 102.
[0030] When in use, the two crushing rollers 102 are driven to rotate by the driving mechanism 200, and then the calcium carbonate ore is dropped from the top of the shell 101 and falls on the two crushing rollers 102, so as to achieve the purpose of crushing. The crushed calcium carbonate ore is discharged from the bottom of the shell 101. When the crushing teeth 105 are worn or damaged, the fixing mechanism 300 can be used to cancel the fixing of the mounting plate 104 with worn or damaged crushing teeth 105, and then the mounting plate 104 is horizontally pulled out from the mounting groove 103, and then the new mounting plate 104 is horizontally inserted into the mounting groove 103, and the limiting rod 107 is inserted into the limiting groove 106. The limiting rod 107 and the limiting groove 106 limit the mounting plate 104, and then the fixing mechanism 300 is used to fix the mounting plate 104, thereby realizing the replacement of the crushing teeth 105, reducing maintenance costs and work downtime.
[0031] Specifically, the driving mechanism 200 includes a driving motor 201 installed on the outer surface of the shell 101, a first pulley 202 is installed at the end of the output shaft of the driving motor 201, a second pulley 203 is rotatably installed on the outer surface of the shell 101, and the second pulley 203 is connected to one of the crushing rollers 102, the outer surfaces of the first pulley 202 and the second pulley 203 are meshed together and sleeved with a transmission belt 204, two transmission gears 205 are rotatably installed on the side of the shell 101 facing away from the second pulley 203, and the two transmission gears 205 are respectively connected to the two crushing rollers 102, and the two transmission gears 205 are meshed and connected with each other, when the driving motor 201 is started, its output shaft drives the first pulley 202 to rotate, and through the transmission action of the transmission belt 204, the crushing roller 102 connected to the second pulley 203 can be driven to rotate, and one of the transmission gears 205 can be driven to rotate, and because the two transmission gears 205 are meshed with each other, the two crushing rollers 102 can be rotated at the same time, so as to achieve the purpose of crushing the calcium carbonate ore.
[0032] Specifically, the fixing mechanism 300 includes a fixing block 301 installed on the side surface of the crushing roller 102, a telescopic rod is installed on the outer surface of the fixing block 301, an insert block 303 is installed on the end of the telescopic rod, a spring 302 is sleeved on the outer surface of the telescopic rod, and the two ends of the spring 302 are respectively in contact with the fixing block 301 and the insert block 303, a slot 304 is opened on the lower surface of the mounting plate 104, and the insert block 303 is adapted to the slot 304, when the crushing tooth 105 is worn or damaged and needs to be replaced, the insert block 303 can be pushed downward to drive the spring 302 The end of the mounting plate 104 is compressed and pulled out from the slot 304. At this time, the mounting plate 104 loses its fixation and can be pulled out from the mounting slot 103. Then, the new mounting plate 104 is inserted into the mounting slot 103 horizontally, and the limiting rod 107 is inserted into the limiting slot 106. The limiting rod 107 and the limiting slot 106 can limit the mounting plate 104. Then, the insert block 303 is reinserted into the slot 304 to fix the mounting plate 104, thereby completing the rapid replacement of the mounting plate 104 and realizing the replacement of the crushing tooth 105.
[0033] Specifically, the two sides of the shell 101 near its upper end are connected with multiple dust suction pipes 400, the ends of the multiple dust suction pipes 400 are commonly installed with a first connecting pipe 401, the ends of the two first connecting pipes 401 are commonly connected with a second connecting pipe 402, and the upper surface of the bottom plate 100 is installed with a fan 404, the suction end of the fan 404 is connected with a bellows 403, the end of the bellows 403 is connected to the second connecting pipe 402, and the output end of the fan 404 is connected with a dust collecting bag 405. In the process of crushing calcium carbonate ore, Start the fan 404, and the suction generated by the fan 404 acts on the dust collection pipe 400. The dust can be sucked away by the suction at the end of the dust collection pipe 400 while floating upward, and pass through the first connecting pipe 401, the second connecting pipe 402 and the bellows 403, and finally discharged into the dust collecting bag 405 for collection, thereby reducing the spread of dust to the surrounding environment, and can provide a good working environment for the work site. In addition, through the setting of the bellows 403, the vibration generated during the crushing process can be prevented from affecting its structure.
[0034] Specifically, a filter 500 is provided at the connection between the dust suction tube 400 and the shell 101. The filter 500 is made of stainless steel. The setting of the filter 500 can prevent small fragments splashing into the dust suction tube 400 during the crushing process, thereby preventing the fan 404 from causing damage.
[0035] Specifically, a push block 600 is installed on the outer surface of the insert block 303 . The push block 600 can provide a force point to facilitate the pushing operation on the slot 304 .
[0036] Specifically, an inspection door 700 is provided on the outer surface of the shell 101. When replacing the mounting plate 104, the inspection door 700 can be opened and the mounting plate 104 can be replaced through the inspection door 700 without large-scale dismantling of the entire shell 101, thereby improving the inspection efficiency.
[0037] Specifically, four dust suction pipes 400 are connected to both sides of the shell 101 near its upper end, and the four dust suction pipes 400 are equidistantly distributed. By setting the four dust suction pipes 400, the dust suction range can be expanded and the dust escape can be reduced.
[0038] The above is a detailed description of the utility model in combination with specific embodiments, and it cannot be determined that the specific implementation methods of the utility model are limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, making several equivalent substitutions or obvious modifications without departing from the concept of the utility model, and having the same performance or use, should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.
Claims
1. A calcium carbonate ore crusher, comprising a bottom plate (100), characterized in that: A shell (101) is installed on the upper surface of the bottom plate (100), a pair of crushing rollers (102) are rotatably installed inside the shell (101) through a driving mechanism (200), mounting grooves (103) are evenly arranged on the outer surfaces of the crushing rollers (102), a mounting plate (104) is arranged inside the mounting groove (103), and crushing teeth (105) are evenly installed on the outer surface of the mounting plate (104); A limiting groove (106) is provided on the lower surface of the mounting plate (104) along its length direction, a limiting rod (107) is arranged inside the mounting groove (103), and the limiting rod (107) is matched with the limiting groove (106), and a fixing mechanism (300) capable of fixing the mounting plate (104) is provided on the side surface of the crushing roller (102).
2. A calcium carbonate ore crusher according to claim 1, characterized in that: The driving mechanism (200) comprises a driving motor (201) mounted on the outer surface of the housing (101), a first pulley (202) being mounted on the end of the output shaft of the driving motor (201), a second pulley (203) being rotatably mounted on the outer surface of the housing (101), and the second pulley (203) being connected to one of the crushing rollers (102), a transmission belt (204) being meshedly sleeved on the outer surfaces of the first pulley (202) and the second pulley (203), two transmission gears (205) being rotatably mounted on a side of the housing (101) facing away from the second pulley (203), and the two transmission gears (205) being respectively connected to the two crushing rollers (102), and the two transmission gears (205) being meshedly connected to each other.
3. A calcium carbonate ore crusher according to claim 2, characterized in that: The fixing mechanism (300) comprises a fixing block (301) mounted on the side surface of the crushing roller (102); a telescopic rod is mounted on the outer surface of the fixing block (301); an insert block (303) is mounted on the end of the telescopic rod; a spring (302) is sleeved on the outer surface of the telescopic rod, and two ends of the spring (302) are respectively in contact with the fixing block (301) and the insert block (303); a slot (304) is provided on the lower surface of the mounting plate (104), and the insert block (303) is matched with the slot (304).
4. A calcium carbonate ore crusher according to claim 3, characterized in that: The two side surfaces of the shell (101) close to the upper end thereof are connected to a plurality of dust suction pipes (400); the ends of the plurality of dust suction pipes (400) are commonly installed with a first connecting pipe (401); the ends of two of the first connecting pipes (401) are commonly connected with a second connecting pipe (402); a fan (404) is installed on the upper surface of the bottom plate (100); the suction end of the fan (404) is connected to a bellows (403); the end of the bellows (403) is connected to the second connecting pipe (402); and the output end of the fan (404) is connected to a dust collecting bag (405).
5. A calcium carbonate ore crusher according to claim 4, characterized in that: A filter screen (500) is provided at the connection between the dust suction pipe (400) and the housing (101), and the filter screen (500) is made of stainless steel.
6. A calcium carbonate ore crusher according to claim 5, characterized in that: A push block (600) is installed on the outer surface of the insert block (303).
7. A calcium carbonate ore crusher according to claim 5, characterized in that: An inspection door (700) is provided on the outer surface of the housing (101).
8. A calcium carbonate ore crusher according to claim 5, characterized in that: Four dust suction pipes (400) are connected to both sides of the shell (101) close to its upper end, and the four dust suction pipes (400) are distributed at equal distances.
Citation Information
Cited By
Geological mineral exploration sample crusher
CN119909795A