Roller separator

By designing a cleaning mechanism in the drum separator, using the motor drive gear belt to drive the belt to hit the surface of the drum, the problem of wet sand blocking the drum screen hole is solved, improving the separation effect and simplifying the belt replacement process.

CN222587186UActive Publication Date: 2025-03-11温州墨宇科技设备有限公司
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Patent Information

Application Number
CN202420556054.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-11
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

When using wet sand in existing drum separators, the sand can easily block the screen hole of the drum, affecting the separation effect.

Method used

A drum separator including a cleaning mechanism is designed. The cleaning mechanism is composed of a motor, a gear belt, a long shaft and a belt. The belt strikes the surface of the drum by centrifugal force to clean up blocked sand.

Benefits of technology

It effectively ensures the smoothness of the drum screen hole, improves the separation effect, and simplifies the belt replacement process by clamping the assembly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222587186U_ABST
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Abstract

The utility model relates to a drum separator, and aims to solve the technical problem that the separation effect of the drum separator is affected due to the fact that screen holes of a drum are easily blocked by wet sand when an existing drum separator works and is used, the drum separator comprises a separator body and a cleaning mechanism, the separator body comprises a workbench, the workbench is provided with the drum, and the cleaning mechanism is arranged on the workbench. Protective covers are arranged on the two sides of the roller, and the cleaning mechanism is arranged on the top of the roller; the motor drives the long shaft to rotate, the long shaft drives the belt to rotate, due to the effect of centrifugal force, the belt can straighten and hit the surface of the roller when rotating, sand blocked in screen holes of the roller is knocked down, and the passing ability of the screen holes of the roller is guaranteed. The other end of the L-shaped clamping plate is moved upwards, one end of the L-shaped clamping plate rotates on the baffle, the spine is separated from the belt, the damaged belt can be taken down, one end of a new belt is inserted into a clamping space formed by one end of the L-shaped clamping plate and one end of the bottom plate, the L-shaped clamping plate is rotated downwards, the spine is inserted into one end of the belt, and the new belt is fixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of separators, in particular to a drum separator. Background Art

[0002] In construction, cement mixed with fine sand is needed to paint the walls and bottom of the building. The fine sand is usually mixed with a lot of small stones, pebbles, etc., and the small stones and pebbles in the fine sand need to be screened out before use.

[0003] At present, the sieving of small stones and pebbles in fine sand is mainly carried out by a drum separator. However, in use, small stones and pebbles in the sand are generally in an overtime state. Wet sand has strong adhesion. When the drum separator is working, the wet sand is very easy to block the screen holes of the drum, resulting in unsatisfactory separation effect of the drum separator. In view of this, we propose a drum separator. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a drum separator to solve the technical problem that wet sand easily blocks the sieve holes of the drum and affects the separation effect of the drum separator when the existing drum separator is in use.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: design a drum separator, including a separator body, the separator body includes a workbench, a drum is arranged on the workbench, and protective covers are arranged on both sides of the drum; and also includes a cleaning mechanism, the cleaning mechanism is arranged on the top of the drum;

[0006] The cleaning mechanism includes two symmetrically arranged C-shaped mounting frames, a motor, a long shaft and a gear belt. The two C-shaped mounting frames are respectively covered at the two ends of the drum, and the two ends of the bottom of the two C-shaped mounting frames are respectively fixedly connected to the two side tables at the two ends of the C-shaped mounting frames. The motor is fixedly installed on the top surface of one of the C-shaped mounting frames by screws, and the two ends of the long shaft are rotatably connected to the top inner walls of the two C-shaped mounting frames by mounting bearings. A driven gear is provided at one end of the long shaft, and a driving gear is provided at the output end of the motor. The driving gear and the driven gear are meshed and transmitted through the gear belt, and a plurality of belts are equidistantly provided in the middle of the long shaft.

[0007] Preferably, a plurality of mounting rings are provided on the fixed sleeve at equal intervals on the long axis surface, a mounting plate is provided on one side of the mounting ring, a clamping assembly is provided on the mounting plate, and one end of the belt is fixedly connected to one side surface of the mounting ring through the clamping assembly.

[0008] Preferably, the clamping assembly includes a base plate and an L-shaped clamp, the bottom surface of the base plate is fixedly connected to the surface of the mounting plate, the L-shaped clamp is arranged on the top of the base plate, two baffles are symmetrically provided on both sides of one end of the base plate, both sides of one end of the L-shaped clamp are rotatably connected to the opposite sides of the two baffles through a rotating shaft, and a plurality of spikes are provided on one end of the L-shaped clamp that is opposite to one end of the base plate.

[0009] Preferably, a spring is provided between the other end of the base plate and the other end of the L-shaped clamping plate, and both ends of the spring are fixedly connected to the other end of the base plate and the opposite surfaces of the other end of the L-shaped clamping plate, respectively.

[0010] Preferably, one end of the belt passes through a clamping space formed by one end of the L-shaped clamping plate and one end of the bottom plate, and the length of the belt is greater than the vertical distance between the long axis and the roller.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The cleaning mechanism of the utility model is arranged that the motor drives the long shaft to rotate in two C-shaped mounting frames through the driving gear, the driven gear and the gear belt, and the long shaft drives the belt to rotate. Due to the effect of centrifugal force, the belt will straighten and hit the surface of the drum when rotating, and the sand blocked in the sieve holes of the drum will be knocked down, so as to achieve the effect of cleaning the sieve holes of the drum and ensure the passability of the sieve holes of the drum.

[0013] 2. The clamping assembly of the utility model is provided. When the belt needs to be replaced, the other end of the L-shaped clamp is moved upward to stretch the spring, and one end of the L-shaped clamp is rotated on the baffle plate, and the spike is separated from the belt. At this time, the damaged belt can be removed, and one end of the new belt is inserted into the clamping space formed by one end of the L-shaped clamp and one end of the bottom plate. The spring drives the L-shaped clamp to reset, and the spike is inserted into one end of the belt to fix the new belt. Replacing the belt is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the partially enlarged structure of point A of the present utility model.

[0016] In the figure: 1. separator body; 101. workbench; 102. roller; 103. protective cover; 2. cleaning mechanism; 201. C-type mounting frame; 202. motor; 203. long shaft; 204. driven gear; 205. driving gear; 206. gear belt; 207. belt; 208. mounting ring; 2081. mounting plate; 209. clamping assembly; 2091. bottom plate; 2092. L-type clamp; 2093. baffle; 2094. spike; 2095. spring. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0018] Example:

[0019] This embodiment discloses a drum separator. Figure 1 to Figure 2 , including a separator body 1 and a cleaning mechanism 2.

[0020] like Figure 1 As shown, the separator body 1 includes a workbench 101, a drum 102 is provided on the workbench 101, and protective covers 103 are provided on both sides of the drum 102; in this embodiment, the separator body 1 is an existing device for sand and gravel separation on the market, and sand and gravel are poured into the drum 102, and the drum 102 is driven to rotate by external power, and fine sand will flow out from the sieve holes of the drum 102, and small stones will remain in the drum 102.

[0021] like Figure 1 , Figure 2 As shown, the cleaning mechanism 2 is arranged on the top of the drum 102.

[0022] Specifically, Figure 1 As shown, the cleaning mechanism 2 includes two symmetrically arranged C-shaped mounting frames 201, a motor 202, a long shaft 203 and a gear belt 206. The two C-shaped mounting frames 201 are respectively covered at both ends of the drum 102, and the two ends of the bottom of the two C-shaped mounting frames 201 are respectively fixedly connected to the two side tables of the two ends of the C-shaped mounting frames 201. The motor 202 is fixedly installed on the top surface of one of the C-shaped mounting frames 201 by screws, and the two ends of the long shaft 203 are rotatably connected to the top inner walls of the two C-shaped mounting frames 201 by mounting bearings. A driven gear 204 is provided at one end of the long shaft 203, and a driving gear 204 is provided at the output end of the motor 202. 5. The driving gear 205 and the driven gear 204 are meshed and transmitted through the gear belt 206. A number of belts 207 are evenly spaced in the middle of the long shaft 203. The motor 202 is driven by the external control mechanism. The driving gear 205, the driven gear 204 and the gear belt 206 drive the long shaft 203 to rotate in the two C-shaped mounting frames 201. The long shaft 203 drives the belt 207 to rotate. Due to the effect of centrifugal force, the belt 207 will straighten and hit the surface of the drum 102 when rotating, and the sand blocked in the sieve hole of the drum 102 will be knocked down, so as to achieve the effect of cleaning the sieve hole of the drum 102 and ensure the passability of the sieve hole of the drum 102.

[0023] Further, such as Figure 1 , Figure 2As shown, a plurality of mounting rings 208 are fixedly sleeved at equal intervals on the surface of the long axis 203, a mounting plate 2081 is provided on one side of the mounting ring 208, a clamping assembly 209 is provided on the mounting plate 2081, one end of the belt 207 is fixedly connected to the surface of one side of the mounting ring 208 through the clamping assembly 209, and the clamping assembly 209 facilitates the disassembly and replacement of the belt 207 after long-term use and damage.

[0024] Furthermore, if Figure 1 , Figure 2 As shown, the clamping assembly 209 includes a bottom plate 2091 and an L-shaped clamping plate 2092. The bottom surface of the bottom plate 2091 is fixedly connected to the surface of the mounting plate 2081. The L-shaped clamping plate 2092 is arranged on the top of the bottom plate 2091. Two baffles 2093 are symmetrically arranged on both sides of one end of the bottom plate 2091. Both sides of one end of the L-shaped clamping plate 2092 are rotatably connected to the opposite sides of the two baffles 2093 through a rotating shaft. One end of the L-shaped clamping plate 2092 is arranged on the opposite side of one end of the bottom plate 2091. A plurality of spikes 2094 are used to move the other end of the L-shaped splint 2092 upward, and one end of the L-shaped splint 2092 rotates on the baffle 2093, and the spikes 2094 are separated from the belt 207. At this time, the damaged belt 207 can be removed, and one end of the new belt 207 is inserted into the clamping space formed by one end of the L-shaped splint 2092 and one end of the bottom plate 2091, and the other end of the L-shaped splint 2092 is pressed downward, and the spikes 2094 are inserted into one end of the belt 207 to fix the new belt 207.

[0025] It is worth noting that if Figure 2 As shown, a spring 2095 is provided between the other end of the base plate 2091 and the other end of the L-shaped clamp 2092, and the two ends of the spring 2095 are respectively fixedly connected to the other end of the base plate 2091 and the opposite surfaces of the other end of the L-shaped clamp 2092. When the other end of the L-shaped clamp 2092 is moved upward, the spring 2095 is stretched. After the new belt is replaced, the spring 2095 is reset to pull the other end of the L-shaped clamp 2092 downward to better fix the belt 207.

[0026] It is worth noting that Figure 1 , Figure 2 As shown, one end of the belt 207 passes through the clamping space formed by one end of the L-shaped clamping plate 2092 and one end of the bottom plate 2091, and the length of the belt 207 is greater than the vertical distance between the long axis 203 and the drum 102, ensuring that the belt 207 can occasionally hit the surface of the drum 102 when rotating.

[0027] Working principle: When the utility model is used, sand and stones are poured into the drum 102, and the drum 102 is driven to rotate by external power. Fine sand will flow out from the sieve holes of the drum 102, and small stones will remain in the drum 102. When wet sand is blocked in the sieve holes of the drum 102, the motor 202 is driven by the external control mechanism, and the long shaft 203 is driven to rotate in the two C-shaped mounting frames 201 through the driving gear 205, the driven gear 204 and the gear belt 206. The long shaft 203 drives the belt 207 to rotate. Due to the effect of centrifugal force, the belt 207 will straighten and hit the surface of the drum 102 when it rotates, and the sand blocked in the drum 102 will be removed. The sand in the sieve holes is knocked down, thereby cleaning the sieve holes of the drum 102 and ensuring the passability of the sieve holes of the drum 102; when the belt 207 needs to be replaced, the other end of the L-shaped clamping plate 2092 is moved upward to pull the spring 2095 to be stretched, one end of the L-shaped clamping plate 2092 rotates on the baffle 2093, and the spike 2094 is separated from the belt 207. At this time, the damaged belt 207 can be removed, and one end of the new belt 207 is inserted into the clamping space formed by one end of the L-shaped clamping plate 2092 and one end of the bottom plate 2091. The spring 2095 drives the L-shaped clamping plate 2092 to reset, and the spike 2094 is inserted into one end of the belt 207 to fix the new belt 207.

[0028] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A drum separator, comprising a separator body (1), the separator body (1) comprising a workbench (101), a drum (102) being arranged on the workbench (101), and protective covers (103) being arranged on both sides of the drum (102); characterized in that: It also comprises a cleaning mechanism (2), wherein the cleaning mechanism (2) is arranged on the top of the drum (102); The cleaning mechanism (2) comprises two symmetrically arranged C-shaped mounting frames (201), a motor (202), a long shaft (203) and a gear belt (206); the two C-shaped mounting frames (201) are respectively covered at the two ends of the drum (102); the two ends of the bottom of the two C-shaped mounting frames (201) are respectively fixedly connected to the two side tables of the two ends of the C-shaped mounting frames (201); the motor (202) is fixedly mounted on the top surface of one of the C-shaped mounting frames (201) by screws; the two ends of the long shaft (203) are respectively rotatably connected to the top inner walls of the two C-shaped mounting frames (201) by mounting bearings; a driven gear (204) is provided at one end of the long shaft (203); a driving gear (205) is provided at the output end of the motor (202); the driving gear (205) and the driven gear (204) are meshed and driven by the gear belt (206); and a plurality of belts (207) are provided at equal intervals in the middle of the long shaft (203).

2. The drum separator according to claim 1, characterized in that: A plurality of mounting rings (208) are fixedly sleeved at equal intervals on the surface of the long shaft (203); a mounting plate (2081) is provided on one side of the mounting ring (208); a clamping assembly (209) is provided on the mounting plate (2081); and one end of the belt (207) is fixedly connected to the surface of one side of the mounting ring (208) via the clamping assembly (209).

3. The drum separator according to claim 2, characterized in that: The clamping assembly (209) comprises a base plate (2091) and an L-shaped clamping plate (2092); the bottom surface of the base plate (2091) is fixedly connected to the surface of the mounting plate (2081); the L-shaped clamping plate (2092) is arranged on the top of the base plate (2091); two baffles (2093) are symmetrically arranged on both sides of one end of the base plate (2091); both sides of one end of the L-shaped clamping plate (2092) are rotatably connected to opposite sides of the two baffles (2093) via a rotating shaft; and a plurality of spikes (2094) are arranged on one end of the L-shaped clamping plate (2092) and on a side opposite to one end of the base plate (2091).

4. The drum separator according to claim 3, characterized in that: A spring (2095) is provided between the other end of the bottom plate (2091) and the other end of the L-shaped clamping plate (2092), and both ends of the spring (2095) are respectively fixedly connected to the other end of the bottom plate (2091) and the other end of the L-shaped clamping plate (2092) at the opposite surfaces.

5. The drum separator according to claim 4, characterized in that: One end of the belt (207) passes through a clamping space formed by one end of the L-shaped clamping plate (2092) and one end of the bottom plate (2091), and the length of the belt (207) is greater than the vertical distance between the long axis (203) and the roller (102).