Adjustable riveting device
By designing an adjustable riveting device, using replaceable fixing pads and bidirectional screws, the problem that existing riveting machines cannot adapt to piston rods of different diameters is solved, and the stable fixation and riveting of piston rods of different diameters is achieved, which improves the accuracy and stability of riveting.
Patent Information
- Application Number
- CN202420693487.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing riveting machines cannot adapt to piston rods of different diameters and sizes, resulting in the inability to fix or rivet.
An adjustable riveting device is designed, and through the debugging of replaceable fixing pads and bidirectional screws, it can adapt to piston rods of different diameters and sizes. The device includes a support frame, a workbench, a fixing fixture, a bidirectional screw and a fixing pad. By adjusting the spacing and height of the fixing fixture, the piston rod is securely fixed.
The stable fixation and riveting of piston rods of different diameters is achieved, avoiding the problem of deviation of riveting centers and improving the accuracy and stability of riveting.
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Figure CN222588021U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides an adjustable riveting device, which relates to the technical field of riveting devices. Background Art
[0002] The riveting machine is a new type of riveting equipment developed based on the principle of cold rolling. It refers to mechanical equipment that can rivet objects together with rivets. It has a compact structure, stable performance, and convenient and safe operation. The riveting machine mainly relies on rotation and pressure to complete assembly. Common types include automatic riveting machines and rotary riveting machines.
[0003] In the existing riveting technology for piston rods, the piston rod and piston cap to be riveted are sleeved together, and the rivet is inserted into the riveting position, and then it is placed in the groove of the placement platform of the riveting machine, and the piston rod is fixed by the upper and lower pressing platforms, and then the piston rod is applied with left and right thrusts to make the rivet embedded in the piston rod under pressure, so that the piston rod and the piston cap are riveted and fixed. However, the groove of the placement platform of the existing riveting machine cannot be expanded or raised and lowered, and when piston rods of different diameters are placed, the piston rod may not be fixed, and the center to be riveted will also deviate from the pressure center on both sides of the riveting machine, and riveting cannot be performed.
[0004] Therefore, it is necessary to provide an adjustable riveting device, which can rivet piston rods of different diameters by adjusting a replaceable fixing pad and a bidirectional screw. Utility Model Content
[0005] In order to overcome the shortcomings of the existing riveting machine placement platform that the groove cannot be expanded and raised and lowered, and piston rods of different diameters cannot be fixed and riveted, the utility model provides an adjustable riveting device, which can rivet piston rods of different diameters through the debugging of replaceable fixing pads and bidirectional screws.
[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: an adjustable riveting device, including a support frame, a workbench, a first fixed frame, a cylinder, a pressure plate, a porous plate, an angle plate, a fixed sleeve plate, a riveting head and a driver, a workbench is installed on the support frame, a first fixed frame is installed on the workbench, a cylinder is installed on the first fixed frame, a pressure plate is fixedly connected to the push rod of the cylinder, a porous plate is installed on one side of the workbench, an angle plate is inserted into the porous plate, a fixed sleeve plate is slidably arranged on the angle plate, a driver is installed on the other side of the workbench, a riveting head is arranged on the driver, and also includes a mounting plate, a fixing pad and a fixing clamp, a mounting plate is installed on the workbench, two fixing pads are inserted into the mounting plate, two fixing clamps are slidably arranged on the two fixing pads, two fixing clamps are also slidably arranged on the pressure plate, and the four fixing clamps cooperate to clamp the piston rod.
[0007] As an improvement to the above scheme, two clamping plates are slidably arranged on both sides of the second fixing frame, and pressure springs are wound around the clamping plates. The pressure springs push the clamping plates to engage with the fixing fixture, and two second fixing frames on the same horizontal plane are commonly threaded with bidirectional screws.
[0008] As an improvement of the above scheme, it also includes a water tank installed on the workbench, the water tank is connected and communicated with a water inlet pipe, the water inlet pipe penetrates the workbench, a semiconductor refrigeration module is installed on the water tank, two water pipes are connected and communicated with the water tank, the two water pipes are connected together and communicated with a sleeve, the sleeve is sleeved on the rivet joint, the sleeve is in contact with the rivet joint but not fixed, and a micro water pump is installed in the water tank, and the micro water pump is connected to a water pipe.
[0009] As an improvement to the above solution, the sleeve is made of a heat-resistant and highly thermally conductive material.
[0010] As an improvement of the above scheme, it also includes a support seat installed on the porous plate, a fixed screw is rotatably provided on the support seat, a sliding rod is fixedly connected to the fixed sleeve, and the sliding rod is threadedly connected to the fixed screw.
[0011] As an improvement of the above solution, it also includes two clamping blocks installed on the slot plate, and the slot plate is plugged into the porous plate through the two clamping blocks.
[0012] As an improvement to the above solution, a dust cover is slidably provided on the water inlet pipe.
[0013] As an improvement of the above solution, a protective shell is installed on the first fixing frame, and the protective shell is sleeved on the outside of the cylinder.
[0014] Compared with the prior art, the riveting device provided by the embodiment of the utility model has the following advantages: 1. By rotating the upper and lower bidirectional screws at the same time, the distance between the fixing clamps is adjusted in accordance with the diameter of the piston rod to be riveted, so that the fixing clamps can fit the piston rod, and the fixation of the piston rod is more stable. The height of the fixing clamp can also be adjusted by replacing fixing pads of different thicknesses, so that the center of the piston rod during riveting can be aligned with the rivet head, thereby achieving the effect of convenient riveting of piston rods of different diameters.
[0015] 2. By starting the semiconductor refrigeration module and the micro water pump, the semiconductor refrigeration module cools the water in the water tank, and the micro water pump inputs the water in the water tank into the casing through the water pipe. The water in the casing absorbs the heat on the rivet joint, thereby achieving the effect of cooling the rivet joint.
[0016] 3. By rotating the sliding rod, the sliding rod drives the fixed sleeve to slide up and down along the angle plate, so as to align the fixed sleeve with the center of the piston rod, making the piston rod more firmly fixed and not easy to slip. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the support frame, the first fixing frame and the pressing plate of the utility model.
[0019] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the pressing plate, the fixing fixture and the bidirectional screw of the utility model.
[0020] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the workbench, riveting joint and water tank of the utility model.
[0021] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the water tank, water delivery pipe and sleeve of the utility model.
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the porous plate, the angle plate and the sliding rod of the utility model.
[0023] Figure 7 It is a schematic diagram of the three-dimensional explosion structure of the porous plate, the slot plate and the block of the utility model.
[0024] The meanings of the reference numerals in the figure are: 1. support frame, 2. workbench, 3. first fixed frame, 4. cylinder, 5. pressure plate, 6. mounting plate, 7. fixing pad, 8. fixing fixture, 9. bidirectional screw, 10. second fixed frame, 11. splint, 12. pressure spring, 13. porous plate, 14. angle plate, 15. fixing sleeve, 16. rivet joint, 17. driver, 18. water tank, 19. semiconductor refrigeration module, 20. micro water pump, 21. water pipe, 22. water inlet pipe, 23. sleeve, 24. fixing screw, 2401, support seat, 25. sliding rod, 26. groove plate, 27. block, 28. dust cover, 29. protective shell. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.
[0026] Embodiment 1: An adjustable riveting device, see Figure 1-Figure 3As shown, it includes a support frame 1, a workbench 2, a first fixing frame 3, a cylinder 4, a pressing plate 5, a porous plate 13, an angle plate 14, a fixing sleeve 15, a rivet joint 16 and a driver 17. The support frame 1 is provided with a workbench 2 by bolt connection, the first fixing frame 3 is provided with a bolt connection on the workbench 2, the cylinder 4 is provided with a bolt connection on the top of the first fixing frame 3, the push rod of the cylinder 4 faces downward, the pressing plate 5 is fixedly connected to the push rod of the cylinder 4 by bolt connection, a porous plate 13 is provided on one side of the workbench 2 by bolt connection, the porous plate 13 is plugged with an angle plate 14, and the angle plate 14 can be plugged into the porous plate At different positions of 13, a fixing sleeve 15 is slidably provided on the angle plate 14, and the fixing sleeve 15 slides up and down along the angle plate 14. A driver 17 is installed on the other side of the workbench 2 by bolt connection, and a rivet joint 16 is provided on the driver 17. It also includes a mounting plate 6, a fixing pad 7 and a fixing clamp 8. A mounting plate 6 is installed on the workbench 2 by bolt connection, and two fixing pads 7 are plugged into the mounting plate 6. Two fixing clamps 8 for clamping the piston rod are slidably provided on the two fixing pads 7. Two fixing clamps 8 for clamping the piston rod are also slidably provided on the pressure plate 5. The four fixing clamps 8 all slide horizontally, and the four fixing clamps 8 cooperate to clamp the piston rod.
[0027] See also Figure 3 As shown, there are also two clamping plates 11 slidably arranged on both sides of the second fixing frame 10. The clamping plates 11 slide laterally along the second fixing frame 10. A pressure spring 12 is wound around the clamping plates 11. The pressure spring 12 pushes the clamping plates 11 to engage with the fixing fixture 8. A bidirectional screw 9 is threadedly arranged on the two second fixing frames 10 on the same horizontal plane.
[0028] When it is necessary to rivet the piston rod and the piston cap, place the piston rod on the fixing fixture 8, and make the end with the rivet face the rivet joint 16. According to the length of the piston rod, the angle plate 14 can be inserted into different positions of the porous plate 13, so that the end of the piston rod away from the rivet fits on the fixing sleeve 15, and then the cylinder 4 is started to push the pressure plate 5 downward, and the fixing fixture 8 on the pressure plate 5 cooperates with the two fixing fixtures 8 on the two fixing pads 7 to clamp and fix the piston rod, and then the driver 17 is started to rotate and push out the rivet joint 16. The rivet joint 16 applies pressure to the rivet, embeds the rivet into the piston rod, and rivets the piston cat to the piston rod; when the diameters of the piston rod are different, the upper and lower two-way screws 9 are rotated at the same time to make the upper two fixing fixtures 8 slide laterally along the pressure plate 5, and the lower two fixing fixtures 8 slide laterally along the pressure plate 5. The fixed clamp 8 slides laterally along the two fixing pads 7, thereby adjusting the spacing between the fixing clamps 8. When each fixing clamp 8 clamps the piston rod, the fixing clamp 8 fits the piston rod more closely, making the fixation of the piston rod more stable. The two fixing clamps 8 can also be slid off the two fixing pads 7 and the fixing pads 7 can be replaced to adjust the height of the fixing clamp 8 so that the center of the piston rod can be aligned with the riveted head 16 during riveting. When necessary, the clamps 11 on both sides can be pulled to slide along the second fixing frame 10 toward the side away from each other. At this time, the pressure spring 12 is compressed and deformed by force to disengage the clamp 11 from the clamping connection with the fixing clamp 8. After replacing the new fixing clamp 8, the clamp 11 is loosened, and the pressure spring 12 returns to its original state and pushes the clamp 11 to clamp and fix the fixing clamp 8.
[0029] Example 2: Based on Example 1, refer to Figure 4 and Figure 5 As shown, it also includes a water tank 18 installed at the bottom of the workbench 2 by bolt connection, and a water inlet pipe 22 is connected to and communicated with the water tank 18, and the water inlet pipe 22 penetrates the workbench 2, and a semiconductor refrigeration module 19 is installed at the bottom of the water tank 18 by bolt connection. Two water pipes 21 are connected to and communicated with the water tank 18, and the two water pipes 21 are connected together and communicated with a sleeve 23, and the sleeve 23 is sleeved on the riveted joint 16. The sleeve 23 uses a heat-resistant and highly thermally conductive material, which can absorb the heat generated by the riveted joint 16 and prevent the sleeve 23 from being burned. The sleeve 23 contacts the riveted joint 16 but is not fixedly connected. A micro water pump 20 is installed in the water tank 18 by bolt connection, and the micro water pump 20 is connected to a water pipe 21.
[0030] When the riveted joint 16 works for a long time, a large amount of heat will be generated by the riveted joint 16. At this time, the semiconductor refrigeration module 19 and the micro water pump 20 are started. The semiconductor refrigeration module 19 cools and cools the water in the water tank 18. The micro water pump 20 inputs the water in the water tank 18 into the sleeve 23 through the water pipe 21. The heat on the riveted joint 16 is absorbed by the water in the sleeve 23. The water in the sleeve 23 flows back to the water tank 18 through another water pipe 21. This reciprocating cycle is repeated to continuously cool the riveted joint 16.
[0031] See also Figure 6 As shown, it also includes a support seat 2401 installed on the side of the porous plate 13 by welding, and a fixed screw 24 is rotatably provided on the support seat 2401. A sliding rod 25 is fixedly connected to the fixed sleeve 15 by welding, and the sliding rod 25 is threadedly connected to the fixed screw 24.
[0032] When the diameters of the piston rods to be riveted are different, in order to make the fixed sleeve 15 better fit the center of the piston rod, the sliding rod 25 is rotated so that the sliding rod 25 drives the fixed sleeve 15 to slide up and down along the angle plate 14 so that the fixed sleeve 15 is aligned with the center of the piston rod.
[0033] See also Figure 7 As shown, the trough plate 26 further includes two clamping blocks 27 installed at the bottom of the trough plate 26 by means of bolt connection, and the trough plate 26 is plugged onto the porous plate 13 via the two clamping blocks 27 .
[0034] Since the staff are accustomed to stacking the piston rods on the workbench 2 after riveting the piston rods, so as to check whether the riveting points are qualified at one time, the piston rods can be placed in the grooves of the groove plate 26, so that the arrangement is more neat, the inspection is more detailed and accurate, and it is not easy to miss. Since the groove plate 26 is plugged into the porous plate 13 through the clamping block 27, different groove plates 26 can be quickly replaced to place piston rods of different numbers or different diameters.
[0035] See also Figure 1 and Figure 4 As shown, a dust cover 28 is slidably provided on the water inlet pipe 22, and a protective shell 29 is installed on the top of the first fixing frame 3 by bolt connection, and the protective shell 29 is sleeved on the outside of the cylinder 4. The dust cover 28 can prevent dust and other foreign matter from falling into the water tank 18 from the water inlet pipe 22 to avoid blockage, and the protective shell 29 is used to protect the cylinder 4 to prevent the cylinder 4 from being damaged by bumps.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. An adjustable riveting device, comprising a support frame (1), a workbench (2), a first fixed frame (3), a cylinder (4), a pressure plate (5), a porous plate (13), an angle plate (14), a fixed sleeve plate (15), a riveting head (16) and a driver (17), wherein the support frame (1) is provided with a workbench (2), the workbench (2) is provided with a first fixed frame (3), the first fixed frame (3) is provided with a cylinder (4), the push rod of the cylinder (4) is fixedly connected with the pressure plate (5), the workbench (2) is provided with a porous plate (13) on one side, the porous plate (13) is plugged with an angle plate (14), the angle plate (14) is slidably provided with a fixed sleeve plate (15), the workbench (2) is provided with a driver (17) on the other side, and the driver (17) is provided with a riveting head (16), wherein the device is characterized in that: The invention also comprises a mounting plate (6), a fixing pad (7) and a fixing clamp (8). The mounting plate (6) is mounted on the workbench (2). Two fixing pads (7) are plugged on the mounting plate (6). Two fixing clamps (8) are slidably arranged on the two fixing pads (7). Two fixing clamps (8) are also slidably arranged on the pressure plate (5). The four fixing clamps (8) cooperate with each other to clamp the piston rod.
2. An adjustable riveting device as claimed in claim 1, characterized in that: It also includes two clamping plates (11) slidably arranged on both sides of the second fixing frame (10), and a pressure spring (12) is wound around the clamping plates (11). The pressure spring (12) pushes the clamping plates (11) to engage with the fixing fixture (8), and a bidirectional screw (9) is commonly threadedly arranged on the two second fixing frames (10) on the same horizontal plane.
3. An adjustable riveting device as claimed in claim 1, characterized in that: The invention also comprises a water tank (18) installed on the workbench (2), the water tank (18) being connected to and in communication with a water inlet pipe (22), the water inlet pipe (22) penetrating the workbench (2), a semiconductor refrigeration module (19) being installed on the water tank (18), two water delivery pipes (21) being connected to and in communication with the water tank (18), the two water delivery pipes (21) being connected together and in communication with a sleeve (23), the sleeve (23) being sleeved on the riveted joint (16), the sleeve (23) being in contact with the riveted joint (16) but not fixedly connected, a micro water pump (20) being installed in the water tank (18), the micro water pump (20) being connected to a water delivery pipe (21).
4. An adjustable riveting device as claimed in claim 3, characterized in that: The sleeve (23) is made of a heat-resistant and highly thermally conductive material.
5. The adjustable riveting device according to claim 1, characterized in that: It also includes a support seat (2401) installed on the porous plate (13), a fixed screw (24) is rotatably arranged on the support seat (2401), a sliding rod (25) is fixedly connected to the fixed sleeve plate (15), and the sliding rod (25) is threadedly connected to the fixed screw (24).
6. An adjustable riveting device as claimed in claim 1, characterized in that: It also includes two clamping blocks (27) mounted on the slot plate (26), and the slot plate (26) is plugged into the porous plate (13) via the two clamping blocks (27).
7. An adjustable riveting device as claimed in claim 3, characterized in that: A dust cover (28) is slidably provided on the water inlet pipe (22).
8. The adjustable riveting device according to claim 1, characterized in that: A protective shell (29) is installed on the first fixing frame (3), and the protective shell (29) is sleeved on the outside of the cylinder (4).