Pipe fitting welding machine
By designing a pipe fitting welding machine driven by servo motor, the automatic rotation of the pipe fitting is achieved, the labor intensity and spark damage caused by manual manual rotation are solved, and the welding efficiency and safety are improved.
Patent Information
- Application Number
- CN202421141456.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the welding of pipe fittings, it is necessary to manually rotate the pipe fittings, causing the arm to approach the welding points, which may cause spark damage and increase labor intensity.
A pipe fitting welding machine is designed, using a servo motor to drive the driving wheel to rotate. Through the linkage between the synchronous belt and the driven wheel, the rotating rod and the driving gear are driven to rotate at a constant speed to achieve automatic rotation of the welded pipe fittings.
The automatic rotation of welded pipe fittings is achieved, the welding efficiency is improved, the manual working strength is reduced, and the risk of arms approaching the welding joint is avoided, and spark damage is prevented.
Smart Images

Figure CN222588625U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of pipe welding technology, and in particular to a pipe welding machine. Background Art
[0002] Welding is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics. During the welding process, the objects to be welded need to be fixed to prevent shaking during welding, which may cause quality problems such as cold welding. When welding pipe fittings, a pipe welding machine is required for welding;
[0003] After searching, a pipe welding machine disclosed in Chinese patent number CN210633163U is found, in which one side of a fixing block is fixedly connected to the upper part of one side of a support platform, the other side of the fixing block is bolted to the cylinder fixing block, the cylinder fixing block is fixedly connected to the cylinder, the lower end of the piston rod of the cylinder is fixedly connected to the upper side of a pipe clamp 1, the ends on both sides of the pipe clamp 1 are respectively threadedly connected to a pipe clamp 2 by bolts 2, and a connecting block 1 is arranged in the pipe hole formed by the pipe clamp 1 and the pipe clamp 2. This device can realize the fixing and rotation of the pipe fittings during pipe welding, and can realize the fixing of the welding gun;
[0004] However, the device still has the problem that during the welding process, two pipes need to be manually rotated to ensure that the welding of the pipes can proceed normally, which increases the labor force. The manual rotation of the pipes makes the personnel's arms close to the welding point, and the sparks generated during welding may cause harm to the personnel. Therefore, we urgently need to provide a pipe welding machine.
[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0006] In order to solve the problem that when manually rotating the pipe fittings, the personnel's arms will be close to the welding point, and the sparks generated during welding may cause harm to the personnel, the present application provides a pipe fitting welding machine.
[0007] The pipe welding machine provided in this application adopts the following technical solution:
[0008] A pipe welding machine comprises a main body, the bottom of the main body is fixedly connected to a processing table, the upper end of the processing table is symmetrically provided with two fixed tubes, the middle parts of the two fixed tubes are fixedly connected to a linkage gear, and two fixed plates are symmetrically fixedly installed on the inner side of the processing table, a servo motor is provided at the inner bottom of one of the fixed plates, the output end of the servo motor passes through the fixed plate and is connected to a driving wheel, the surface of the driving wheel is movably connected to a synchronous belt, the upper end of the synchronous belt is movably connected to a driven wheel, the side of the driven wheel passes through the fixed plate and is connected to a rotating rod, the surface of the rotating rod is evenly fixedly connected to two driving gears, and the side of the driving gear is meshed and connected to the linkage gear.
[0009] Preferably, a plurality of bearing seats are symmetrically mounted on the upper end of the processing table, and the surfaces of the two fixed tubes are rotatably connected to the inside of the bearing seats respectively.
[0010] Preferably, a welding head is fixedly mounted on the upper end of the main body, and an output end of the welding head corresponds to the upper end of the processing table.
[0011] Preferably, the inner sides of the two fixed tubes are evenly threadedly connected with a plurality of adjusting screws, and the outer sides of the plurality of adjusting screws are fixedly connected with a hand wheel.
[0012] Preferably, a fastening block is installed at one end of the plurality of adjusting screws away from the hand wheel.
[0013] Preferably, the fastening block is made of elastic rubber material to increase the friction between the fastening block and the welded pipe fitting.
[0014] In summary, this application includes the following beneficial technical effects:
[0015] 1. The servo motor is set to drive the driving wheel to rotate, and the rotating rod drives the two driving gears to rotate at a constant speed on the inner side of the two fixed plates under the linkage cooperation of the synchronous belt and the driven wheel. At this time, under the meshing action of the linkage gear and the driving gear, the fixed pipe of the fixed welding pipe fitting is synchronously rotated at a constant speed inside the bearing seat, so that the welding pipe fitting can be automatically rotated without manual rotation, which greatly improves the welding efficiency and reduces the labor intensity of the workers. At the same time, it avoids the phenomenon that the staff's arms are close to the welding point and the sparks generated may cause harm to the staff;
[0016] 2. By installing multiple adjusting screws on the inner side of the fixed tube, the multiple adjusting screws drive the fastening block to be adjusted inside the fixed tube by turning the hand wheel, so that the clamping force between the fixed tube and the pipe fitting can be easily adjusted, thereby adapting to pipe fittings of different sizes and materials and enhancing the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a schematic diagram of the main view structure of an embodiment of the application;
[0018] Figure 2 is a schematic diagram of the inner structure of a fixed tube according to an embodiment of the application;
[0019] Figure 3 It is a schematic diagram of the upper structure of the processing table of the embodiment of the application;
[0020] Figure 4 It is an application example Figure 3 A schematic diagram of the enlarged structure in the middle.
[0021] Explanation of the accompanying drawings: 1. Main body; 2. Processing table; 3. Bearing seat; 4. Fixed tube; 5. Linkage gear; 6. Fixed plate; 7. Rotating rod; 8. Driving gear; 9. Driven wheel; 10. Synchronous belt; 11. Driving wheel; 12. Servo motor; 13. Adjusting screw; 14. Hand wheel; 15. Fastening block; 16. Welding head. DETAILED DESCRIPTION
[0022] The following is combined with Figure 1-4 This application is described in further detail.
[0023] The present application embodiment discloses a pipe welding machine, referring to Figure 1-Figure 4 , including a main body 1, a processing table 2 is fixedly connected to the bottom of the main body 1, two fixed tubes 4 are symmetrically arranged on the upper end of the processing table 2, and a linkage gear 5 is fixedly connected to the middle of the two fixed tubes 4, and two fixed plates 6 are symmetrically fixedly installed on the inner side of the processing table 2, and a servo motor 12 is arranged on the inner bottom of one of the fixed plates 6, and the output end of the servo motor 12 passes through the fixed plate 6 and is connected to a driving wheel 11, and the servo motor 12 is arranged to drive the driving wheel 11 to rotate, and a synchronous belt 10 is movably connected to the surface of the driving wheel 11, and a driven wheel 9 is movably connected to the upper end of the synchronous belt 10, and the driven wheel 9 is synchronously rotated when the driving wheel 11 rotates under the action of the synchronous belt 10, and the driven wheel 9 The side of the rotating rod 7 passes through the fixed plate 6 and is connected with a rotating rod 7. The surface of the rotating rod 7 is evenly fixedly connected with two driving gears 8. When the driven wheel 9 rotates, the rotating rod 7 drives the two driving gears 8 to rotate at a uniform speed on the inner side of the two fixed plates 6. The side of the driving gear 8 is meshed and connected to the linkage gear 5. Under the meshing action of the linkage gear 5 and the driving gear 8, the fixed pipe 4 fixing the welding pipe fitting is synchronously rotated at a uniform speed inside the bearing seat 3, thereby realizing automatic rotation of the welding pipe fitting without manual rotation, greatly improving the welding efficiency, reducing the labor intensity of manual work, and avoiding the phenomenon that the staff's arms are close to the welding point and the sparks generated may cause harm to the staff.
[0024] Reference Figure 1-Figure 3A plurality of bearing seats 3 are symmetrically installed on the upper end of the processing table 2. The surfaces of the two fixed tubes 4 are respectively rotatably connected to the inside of the bearing seats 3. The bearing seats 3 can provide reliable support for the fixed tubes 4 to ensure that they remain stable during rotation without shaking or deflection. A welding head 16 is fixedly installed on the upper end of the main body 1. The output end of the welding head 16 corresponds to the upper end of the processing table 2. A plurality of adjusting screws 13 are evenly threadedly connected to the inner sides of the two fixed tubes 4. A hand wheel 14 is fixedly connected to the outer sides of the plurality of adjusting screws 13. A fastening block 15 is installed at one end of the plurality of adjusting screws 13 away from the hand wheel 14. By fixing the fixing tubes 4 A plurality of adjusting screws 13 are installed on the inner side. When the hand wheel 14 is turned, the plurality of adjusting screws 13 drive the fastening block 15 to be adjusted inside the fixed tube 4, so that the clamping force between the fixed tube 4 and the pipe fitting can be conveniently adjusted to adapt to pipe fittings of different sizes and materials and enhance the applicability of the device. The fastening block 15 is made of elastic rubber material and is used to increase the friction force between the welded pipe fitting, so that a greater friction force is generated when the fastening block 15 contacts the surface of the pipe fitting, which can effectively prevent the pipe fitting from sliding or falling off during high rotation, ensure stability during welding, and facilitate the control of welding quality.
[0025] The implementation principle of a pipe welding machine in an embodiment of the present application is as follows: when using the device, firstly, two pipes to be welded are placed on the inner sides of two fixed tubes 4 respectively, and then the multiple adjusting screws 13 on the inner sides of the fixed tubes 4 are rotated so that the multiple fastening blocks 15 clamp and fix the welding points of the two welded parts, and then the welding head 16 is started to weld the pipes, and at the same time, the servo motor 12 is controlled to drive the driving wheel 11 to rotate, and the driven wheel 9 is driven to rotate under the transmission of the synchronous belt 10, so that the rotating rod 7 drives the two driving gears 8 to rotate, and under the meshing action of the driving gear 8 and the linkage gear 5, the two fixed tubes 4 drive the welded pipes to rotate synchronously and uniformly on the inner side of the bearing seat 3, so as to cooperate with the welding head 16 to complete the welding operation of the pipes.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pipe welding machine, comprising a main body (1), characterized in that: The bottom of the main body (1) is fixedly connected to a processing table (2), the upper end of the processing table (2) is symmetrically provided with two fixed tubes (4), the middle parts of the two fixed tubes (4) are fixedly connected to a linkage gear (5), the inner side of the processing table (2) is symmetrically fixedly installed with two fixed plates (6), the inner bottom of one of the fixed plates (6) is provided with a servo motor (12), the output end of the servo motor (12) passes through the fixed plate (6) and is connected to a driving wheel (11), the surface of the driving wheel (11) is movably connected to a synchronous belt (10), the upper end of the synchronous belt (10) is movably connected to a driven wheel (9), the side of the driven wheel (9) passes through the fixed plate (6) and is connected to a rotating rod (7), the surface of the rotating rod (7) is evenly fixedly connected to two driving gears (8), and the side of the driving gear (8) is meshed and connected to the linkage gear (5).
2. A pipe welding machine according to claim 1, characterized in that: A plurality of bearing seats (3) are symmetrically mounted on the upper end of the processing table (2), and the surfaces of the two fixed tubes (4) are rotatably connected to the inside of the bearing seats (3) respectively.
3. A pipe welding machine according to claim 1, characterized in that: A welding head (16) is fixedly mounted on the upper end of the main body (1), and an output end of the welding head (16) corresponds to the upper end of the processing table (2).
4. A pipe welding machine according to claim 1, characterized in that: The inner sides of the two fixed tubes (4) are evenly threadedly connected with a plurality of adjusting screws (13), and the outer sides of the plurality of adjusting screws (13) are fixedly connected with a hand wheel (14).
5. A pipe welding machine according to claim 4, characterized in that: A fastening block (15) is installed at one end of the plurality of adjusting screws (13) away from the hand wheel (14).
6. A pipe welding machine according to claim 5, characterized in that: The fastening block (15) is made of elastic rubber material and is used to increase the friction between the fastening block and the welded pipe fitting.
Citation Information
Patent Citations
Pipe fitting welding machine
CN210633163U