Brake disc polishing structure

Through the combination of industrial grippers driven by industrial robots and annular core repair discs, the brake disc sand core is automatically polished, which solves the safety hazards and low production efficiency problems of manual core extraction and grinding, and realizes rapid automatic grinding and fully automated production of brake disc sand cores.

CN222589128UActive Publication Date: 2025-03-11WEIFANG CHENGLIN FOUNDRY MACHINERY
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Patent Information

Application Number
CN202420486317.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-11
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

In the brake disc core making production line, manual core extraction and frosted core pose safety risks and are not convenient for fully automated production.

Method used

The industrial gripper is powered by industrial robots. The brake disc sand core is placed on the ring core repair disc, and the grinding teeth on the core repair disc is automatically polished to replace manual operation.

Benefits of technology

It realizes automatic and rapid grinding of brake disc sand core, improves production efficiency, reduces safety hazards of manual operation, and promotes the realization of fully automated production lines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222589128U_ABST
Patent Text Reader

Abstract

The utility model discloses a brake disc polishing structure which comprises an annular core finishing disc installed on a supporting table. A plurality of strip-shaped polishing teeth extending in the radius direction of the core finishing disc are arranged on the upper surface of the core finishing disc, the polishing teeth are evenly arranged on the upper surface of the core finishing disc, and the upper surfaces of the polishing teeth are horizontally arranged; the brake disc sand core is placed on the upper surface of the core finishing disc, the core finishing disc rotates relative to the bottom face of the brake disc, and burrs on the bottom face of the brake disc sand core are ground. The brake disc sand core can be placed on the polishing structure through the industrial robot and the industrial gripper, brake disc polishing is automatically and rapidly achieved, and manual operation is replaced.
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Description

Technical Field

[0001] The utility model relates to a brake disc grinding structure and belongs to the technical field of brake disc grinding. Background Art

[0002] The brake disc sand core is a sand core used in automobile brake disc sand castings, using the cold core box resin sand casting process. The production process of the brake disc core making machine includes sand shooting, core making, mold opening, etc.

[0003] Manual coring during the mold opening process poses a safety hazard. Brake disc sand cores require a smooth surface and often need to be polished because there will be gaps in the sand core during the mold closing process. Manual polishing is required to make the sand core meet the use requirements. In the brake disc core production line, manual coring and manual polishing of the sand core require at least one person, and it is time-consuming, which is not convenient for realizing a fully automated production line.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] In view of the deficiencies in the background technology, the utility model provides a brake disc grinding structure, which can utilize an industrial robot and an industrial gripper to place the brake disc sand core on the grinding structure, thereby automatically and quickly grinding the brake disc, replacing manual work.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A brake disc grinding structure comprises an annular core repairing disc, wherein the core repairing disc is mounted on a supporting platform;

[0008] The upper surface of the core repairing disk is provided with a plurality of strip-shaped grinding teeth extending along the radial direction thereof, the grinding teeth are evenly arranged on the upper surface of the core repairing disk, and the upper surface of the grinding teeth is horizontally arranged;

[0009] The brake disc sand core is placed on the upper surface of the core repairing disk, and the core repairing disk rotates relative to the bottom surface of the brake disc to grind the burrs on the bottom surface of the brake disc sand core.

[0010] Furthermore, a mounting plate is provided on the lower side of the core repairing disk, and the mounting plate is connected to the core repairing disk via a bearing;

[0011] A plurality of connecting rods are evenly fixed on the lower side of the repairing disk in the circumferential direction. The upper ends of the connecting rods are fixed on the lower surface of the repairing disk, and rollers are rotatably mounted on the lower ends of the connecting rods. A rotating driving groove with an opening at the upper end is provided at the lower end of the repairing disk.

[0012] Furthermore, a circular cavity is provided inside the rotating drive groove, and a plurality of wedge blocks are provided on the inner side wall of the rotating drive groove. The wedge blocks and the rollers are arranged one by one. The upper surface of the wedge blocks is sloped, and the rollers cooperate with the upper surface of the wedge blocks.

[0013] Furthermore, an intermediate disk panel is provided in the middle position of the core repairing disk, and a plurality of arc grooves are evenly distributed along the circumference of the intermediate disk panel. A plurality of sliding rods are passed through and fixed on the mounting plate, and the sliding rods and the arc grooves are arranged in a one-to-one correspondence with each other, and the core repairing disk rotates relative to the mounting plate within the arc length range of the arc groove.

[0014] Furthermore, an avoidance hole is provided at the corresponding position of the bottom of the rotation driving groove and the sliding rod, the sliding rod can be slidably inserted into the avoidance hole, and a return spring is provided on the pipe section on the outside of the sliding rod located between the bottom of the rotation driving groove and the mounting plate.

[0015] Furthermore, a threaded hole is provided at the bottom of the rotation driving groove, and a limit screw is installed at the threaded hole.

[0016] Furthermore, it also includes an industrial gripper, including a gripper bracket, the end of the gripper bracket is installed on the industrial robot, a gripper cylinder is installed on the gripper bracket, and a claw is installed on the gripper cylinder.

[0017] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0018] The industrial robot drives the industrial gripper to grab the brake disc sand core and press the brake disc sand core onto the repairing disc. When the repairing disc moves downward, the roller cooperates with the upper surface of the wedge block, so that the repairing disc moves downward while rotating, so that the grinding teeth on the repairing disc grind the lower surface of the brake disc sand core, replacing manual work, which is convenient and fast and facilitates automated production.

[0019] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural diagram of the grinding structure;

[0021] Figure 2 It is a schematic diagram of the internal structure of the grinding structure;

[0022] Figure 3 It is a three-dimensional view of the inside of the grinding structure;

[0023] Figure 4 It is a structural schematic diagram of a rotating drive groove in a grinding structure;

[0024] Figure 5 Internal cross-sectional view of the grinding structure;

[0025] Figure 6 It is a schematic diagram of the structure of an industrial gripper grabbing a brake disc sand core;

[0026] In the figure,

[0027] 1-support table, 2-core repairing disk, 201-grinding teeth, 3-middle disk panel, 4-arc groove, 5-mounting plate, 6-sliding rod, 7-bearing, 8-connecting rod, 9-roller, 10-rotation driving groove, 1001-wedge block, 1002-avoidance hole, 1003-threaded hole, 11-reset spring, 12-limit screw, 13-gripper bracket, 14-gripper cylinder, 15-claw. DETAILED DESCRIPTION

[0028] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0029] like Figure 1 As shown, the utility model provides a brake disc grinding structure, including an annular core repairing disc 2, wherein the core repairing disc 2 is installed on a support platform 1, and the support platform 1 includes a table top and a support frame under the table top.

[0030] The upper surface of the core repairing disk 2 is provided with a plurality of strip-shaped grinding teeth 201 extending along the radial direction thereof. The grinding teeth 201 are evenly arranged on the upper surface of the core repairing disk 2 , and the upper surface of the grinding teeth 201 is horizontally arranged.

[0031] When grinding the brake disc sand core, the brake disc sand core is placed on the upper surface of the core repairing disk 2, and the core repairing disk 2 rotates relative to the bottom surface of the brake disc to grind the burrs on the bottom surface of the brake disc sand core.

[0032] like Figure 2 , Figure 3 , Figure 5 A mounting plate 5 is provided on the lower side of the core repairing disk 2 , and the mounting plate 5 is connected to the core repairing disk 2 via a bearing 7 , and the mounting plate 5 can rotate relative to the core repairing disk 2 .

[0033] A plurality of connecting rods 8 are evenly fixed on the lower side of the core repairing disk 2 in the circumferential direction. The upper ends of the connecting rods 8 are fixed to the lower surface of the core repairing disk 2, and rollers are rotatably mounted on the lower ends of the connecting rods 8. The lower end of the core repairing disk 2 is provided with a rotating driving groove 10 with an opening at the upper end. Figure 4 .

[0034] A circular cavity is provided inside the rotating driving groove 10, and a plurality of wedge blocks 1001 are provided on the inner side wall of the rotating driving groove 10. The wedge blocks 1001 are arranged one by one corresponding to the rollers 9. The upper surfaces of the wedge blocks 1001 are sloped, and the rollers 9 cooperate with the upper surfaces of the wedge blocks 1001.

[0035] When the core repairing disk 2 moves downward, the roller 9 cooperates with the upper surface of the wedge block 1001, so that the core repairing disk 2 moves downward while rotating, so that the grinding teeth 201 on the core repairing disk 2 grind the lower surface of the brake disc sand core, replacing manual work, which is convenient and fast and facilitates automated production.

[0036] An intermediate disk panel 3 is provided in the middle position of the core repairing disk 2, and a plurality of arc grooves 4 are evenly distributed along the circumference of the intermediate disk panel 3. A plurality of sliding rods 6 are fixed through the mounting plate 5, and the sliding rods 6 are arranged in a one-to-one correspondence with the arc grooves 4. The core repairing disk 2 can rotate relative to the mounting plate 5 within the arc length range of the arc groove 4.

[0037] An avoidance hole 1002 is provided at the bottom of the rotation driving groove 10 corresponding to the sliding rod 6, and the sliding rod 6 can be slidably inserted into the avoidance hole 1002. A return spring 11 is provided on the pipe section on the outside of the sliding rod 6 located between the bottom of the rotation driving groove 10 and the mounting plate 5.

[0038] When grinding the brake disc sand core, the repairing disc 2 moves downward, and the repairing disc 2 rotates under the action of the wedge block 1001 in the rotating drive groove 10 (the repairing disc 2 rotates relative to the mounting plate 5). The downward movement of the repairing disc 2 can compress the reset spring 11, so that the sliding rod 6 extends downward. After the brake disc sand core is removed, the reset spring 11 pushes the mounting plate 5 and the repairing disc 2 to move upward and reset.

[0039] A threaded hole 1003 is provided at the bottom of the rotation driving groove 10 , and a limit screw 12 is installed at the threaded hole 1003 . When the mounting plate 5 moves downward, it can hit the upper end of the limit screw 12 , thereby limiting the downward movement of the core repairing disk 2 .

[0040] The utility model also includes industrial grippers, such as Figure 6 , including a gripper bracket 13, the end of which is mounted on an industrial robot (not shown in the figure), a gripper cylinder 14 is mounted on the gripper bracket 13, and a claw 15 is mounted on the gripper cylinder 14. During grinding, the industrial robot drives the industrial gripper to grab the brake disc sand core and press the brake disc sand core onto the core repairing disk 2. The core repairing disk 2 can rotate while moving downward to grind and remove burrs from the brake disc sand core.

[0041] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. A brake disc grinding structure, characterized in that: It comprises an annular core repairing disk (2), wherein the core repairing disk (2) is mounted on a support platform (1); The upper surface of the core repairing disk (2) is provided with a plurality of strip-shaped grinding teeth (201) extending along the radial direction thereof, the grinding teeth (201) are evenly arranged on the upper surface of the core repairing disk (2), and the upper surface of the grinding teeth (201) is arranged horizontally; The brake disc sand core is placed on the upper surface of the core repairing disc (2), and the core repairing disc (2) rotates relative to the bottom surface of the brake disc to grind the burrs on the bottom surface of the brake disc sand core.

2. A brake disc grinding structure according to claim 1, characterized in that: A mounting plate (5) is provided on the lower side of the core repairing disk (2), and the mounting plate (5) and the core repairing disk (2) are connected via a bearing (7); A plurality of connecting rods (8) are evenly fixed on the lower side of the core repairing disk (2) in the circumferential direction thereof, the upper ends of the connecting rods (8) are fixed to the lower surface of the core repairing disk (2), and rollers (9) are rotatably mounted on the lower ends of the connecting rods (8); a rotating driving groove (10) with an opening at the upper end is provided at the lower end of the core repairing disk (2).

3. A brake disc grinding structure according to claim 2, characterized in that: A circular cavity is provided inside the rotation driving groove (10), and a plurality of wedge blocks (1001) are provided on the inner side wall of the rotation driving groove (10). The wedge blocks (1001) are arranged in one-to-one correspondence with the rollers (9), and the upper surfaces of the wedge blocks (1001) are sloped, and the rollers (9) match the upper surfaces of the wedge blocks (1001).

4. A brake disc grinding structure as claimed in claim 2, characterized in that: An intermediate disk panel (3) is provided in the middle of the core repairing disk (2), and a plurality of arc grooves (4) are evenly distributed on the intermediate disk panel (3) along its circumference. A plurality of sliding rods (6) are fixedly passed through the mounting plate (5), and the sliding rods (6) and the arc grooves (4) are arranged in a one-to-one correspondence with each other. The core repairing disk (2) rotates relative to the mounting plate (5) within the arc length range of the arc grooves (4).

5. A brake disc grinding structure as claimed in claim 4, characterized in that: An escape hole (1002) is provided at the corresponding position of the bottom of the rotation driving groove (10) and the sliding rod (6), and the sliding rod (6) can be slidably inserted into the escape hole (1002). A return spring (11) is provided on the pipe section located outside the sliding rod (6) between the bottom of the rotation driving groove (10) and the mounting plate (5).

6. A brake disc grinding structure as claimed in claim 5, characterized in that: A threaded hole (1003) is provided at the bottom of the rotation driving groove (10), and a limit screw (12) is installed at the threaded hole (1003).

7. The brake disc grinding structure according to claim 1, characterized in that: It also comprises an industrial gripper, including a gripper bracket (13), the end of which is mounted on the industrial robot, a gripper cylinder (14) being mounted on the gripper bracket (13), and a claw (15) being mounted on the gripper cylinder (14).