Braid connecting device
By designing a tape braiding connection device for the production of electronic components, the positioning parts and nail assembly components are used to achieve fast and accurate connection of tape braiding materials, the low production efficiency problem caused by the need to shut down and reconnect after the paper tape braiding materials are used is solved, and the production efficiency and connection accuracy are improved.
Patent Information
- Application Number
- CN202420708555.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-08
AI Technical Summary
When using automated equipment to produce electronic components, the paper braided materials need to be shut down and reconnected after use, resulting in low production efficiency and frequent shutdown and debugging operations.
A tape braiding connection device is designed, including a base plate, a nail assembly and a positioning member. The positioning member is adapted to the positioning holes on the tape braiding material. The nail assembly is used to install the two tape braiding materials stacked parts. Through the coordination of the positioning member and the nail assembly, the fast and accurate connection of the two tape braiding materials can be achieved.
It effectively reduces time-consuming during shutdown and re-commissioning, improves production efficiency, avoids dimensional deviations caused by inconsistent braiding connections, and ensures accurate positioning and quick connection of braiding materials.
Smart Images
Figure CN222589669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component production equipment, in particular to a braiding connection device. Background Art
[0002] At present, all the vertical electronic components produced by vertical automatic plug-in equipment, such as vertical resistors, ceramic capacitors, monolithic capacitors and some electrolytic capacitors, transistors, light-emitting diodes, etc., are supplied in paper tape form.
[0003] When using automated equipment, if the paper braided materials need to be stopped for reconnection and debugging after use, and some materials need to be changed from braided to hand-inserted, the braided materials need to be processed. Generally, the materials arrive in boxes, and most paper braided materials are multi-purpose. If the machine is frequently stopped for material connection or changed from self-insertion to hand-insertion, the pin size requirements are high, and repeated shutdowns are required for debugging. This operation is cumbersome and affects production efficiency. Utility Model Content
[0004] The utility model aims to provide a braiding connection device, aiming to solve the technical problem in the related art that the paper braiding material needs to be stopped and reconnected after use, resulting in low production efficiency.
[0005] In order to solve the above-mentioned problem, according to one aspect of the present application, an embodiment of the utility model provides a nailing component on the base plate and at least four positioning members with colinear axes and spaced apart, the positioning members are adapted to the positioning holes on the braiding material, and the nailing component is used to nail and insert the overlapping parts of two braiding materials on at least four of the positioning members, the spacing distance between two adjacent positioning members is N, the distance between two adjacent positioning holes on the braiding material is M, N=xM; wherein x is an integer greater than zero.
[0006] In some embodiments, the base plate includes a positioning sub-plate and a mounting sub-plate connected to the positioning sub-plate at a preset angle, at least four positioning members are arranged on the positioning sub-plate and arranged in sequence along the length direction, the nailing assembly is arranged on the mounting sub-plate, and the number of the positioning members located on both sides of the nailing assembly is not less than two.
[0007] In some embodiments, the preset angle is 90°.
[0008] In some embodiments, each of the positioning members is disposed perpendicularly to the positioning sub-plate.
[0009] In some embodiments, the stapling assembly is slidably disposed on the positioning plate so that the stapling outlet of the stapling assembly moves above the overlapping portions of the two braiding materials or the stapling assembly moves away from the positioning plate.
[0010] In some embodiments, the mounting sub-plate is provided with a sliding track extending along its length direction, and the nailing assembly is provided with a sliding groove that slidably cooperates with the sliding track.
[0011] In some embodiments, the mounting sub-plate is provided with a slide groove extending along its length direction, and the nailing assembly is provided with a sliding track that slidably cooperates with the slide groove.
[0012] In some embodiments, there are at least two sliding rails, which are arranged in parallel, and the number of the sliding grooves is the same as the number of the sliding rails, and they are arranged in a one-to-one correspondence.
[0013] In some embodiments, a plurality of arcuate grooves are provided on the bottom plate at the overlapping portions of the two braided materials, and the arcuate grooves can enable the heads of the stapling needles ejected from the stapling assembly to bend in a preset direction.
[0014] In some embodiments, a baffle is provided on one side edge of the positioning sub-plate facing the installation sub-plate, and a notch opposite to the installation sub-plate is formed on the baffle.
[0015] Compared with the prior art, the braided connection device of the utility model has at least the following beneficial effects:
[0016] The utility model discloses a braid connection device, which includes a base plate, a nailing assembly and at least four positioning members, wherein the positioning members are matched with positioning holes on the braid material, the nailing assembly is arranged on the base plate, and the axes of at least four positioning members are colinear and arranged at intervals on the base plate, the interval distance between two adjacent positioning members is N, and the distance between two adjacent positioning holes on the braid material is M, N=xM; wherein x is an integer greater than zero, and such an arrangement can make the positioning members inserted into the positioning holes of the braid material, so that the upper and lower braid materials can be aligned in the length direction, avoiding the deviation of the size caused by the inconsistency between the front and the back, and accurately positioning the braid material. The axes of at least four positioning members are colinear, which ensures the positioning accuracy in the width direction. In specific use, one of the two braiding materials that need to be connected can be inserted into two of the at least four positioning members, and the other can be inserted into the other two of the at least four positioning members. The two braiding materials that need to be connected have overlapping parts. After the two braiding materials are positioned, the overlapping parts of the two braiding materials are nailed and inserted through the nailing assembly to achieve rapid connection of the two braiding materials. The braiding connection device of the utility model can simultaneously position the braiding material that needs to be connected with the braiding material when the braiding material is almost finished, and can quickly and accurately connect the two braiding materials.
[0017] That is to say, there will be a piece of blank tape before a box of tape material is officially used and after the material is used up, so that one tape head can be connected to another tape tail and can be used directly, avoiding stopping the machine to remove the feeder to install the tape for time-consuming adjustments.
[0018] It can be seen that the braid connection device of the utility model can effectively reduce the time spent in the process of stopping and re-debugging by positioning the tail of the paper braid with the head of another box of braid and then docking them, thereby improving production efficiency.
[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 A schematic diagram of the structure of the braid connection device provided in the embodiment of the utility model for positioning two braid materials;
[0022] Figure 2 A schematic diagram of the exploded structure of a braiding connection device and two braiding materials provided in an embodiment of the utility model;
[0023] Figure 3 A schematic diagram of the exploded structure of the braid connection device and two braid materials provided by an embodiment of the utility model from another perspective;
[0024] Figure 4 A schematic structural diagram of a braided connection device provided in an embodiment of the utility model;
[0025] Figure 5 A schematic structural diagram of a braid connection device from another perspective provided in an embodiment of the utility model;
[0026] Figure 6 A schematic structural diagram of the assembly of the braid material and the electronic components of the braid connection device provided by the embodiment of the utility model;
[0027] Figure 7 A schematic diagram of the exploded structure of the braid material and the electronic components of the braid connection device provided by the embodiment of the utility model;
[0028] Figure 8 A schematic structural diagram of electronic components of a braid connection device provided in an embodiment of the utility model.
[0029] Description of reference numerals:
[0030] 1. Bottom plate; 11. Positioning sub-plate; 111. Positioning member; 112. Arc groove; 113. Baffle; 114. Notch; 12. Mounting sub-plate; 121. Sliding track;
[0031] 2. Nail assembly;
[0032] 3. Taping material; 31. Positioning hole;
[0033] 4. Electronic components. DETAILED DESCRIPTION
[0034] In order to further explain the technical means and effects adopted by the utility model to achieve the predetermined utility model purpose, the specific implementation methods, structures, features and effects of the utility model application are described in detail below in conjunction with the accompanying drawings and preferred embodiments. In the following description, different "one embodiment" or "embodiment" does not necessarily refer to the same embodiment. In addition, specific features, structures, or characteristics in one or more embodiments may be combined in any suitable form.
[0035] In the description of the present invention, it should be clarified that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence; the terms "vertical", "lateral", "longitudinal", "front", "rear", "left", "right", "up", "down", "horizontal", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, and do not mean that the referred device or element must have a specific direction or position, and therefore cannot be understood as a limitation on the present invention.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] like Figure 8 As shown, the vertical electronic components 4 currently used in the vertical automatic plug-in equipment all need to use paper tape, which includes vertical resistors, ceramic capacitors, monolithic capacitors and electrolytic capacitors with an external size less than Φ12mm, transistors, light-emitting diodes, etc. The width of the paper tape is 17.5-19.0mm, the diameter of the tape hole is Φ3.7-Φ4.3mm, the center spacing of the tape is 12.4-13.0mm, and the surface is covered with a layer of adhesive tape. The adhesive tape cannot exceed the hard paper tape and must be parallel to the edge of the hard paper tape. The main purpose is to ensure that the pins of the components are perpendicular to the paper tape.
[0038] All incoming vertical resistors, ceramic capacitors, monolithic capacitors, and electrolytic capacitors, transistors, and light-emitting diodes with dimensions less than Φ12mm have minimum packages. A minimum package may be 1,000 pcs or 500 pcs. However, when used on the air conditioner motherboard, there will be 1 PCB board carrying 2 or more resistors or capacitors of the same type, which will result in frequent material changes. If the minimum package of incoming goods is 500 pcs, and the machine model uses this material for 4 uses (4 of this material are required on one PCB board), and the order requires 2,000 PCBs, then 16 boxes of this material are required. After one box is used up, the machine needs to be shut down and the next box needs to be connected, so one order needs to be connected 16 times.
[0039] When using automated equipment, if the paper braided materials need to be stopped for reconnection and debugging after use, and some materials need to be changed from braided to hand-inserted, the braided materials need to be processed. Generally, the materials arrive in boxes, and most paper braided materials are multi-purpose. If the machine is frequently stopped for material connection or changed from self-insertion to hand-insertion, the pin size requirements are high, and repeated shutdowns are required for debugging. This operation is cumbersome and affects production efficiency.
[0040] Example 1
[0041] like Figure 1-8 As shown, an embodiment of the utility model provides a braid connection device, which includes a base plate 1, a stapling assembly 2 arranged on the base plate 1, and at least four locating members 111 whose axes are colinear and spaced apart, the locating members 111 are adapted to the locating holes 31 on the braid material 3, the stapling assembly 2 is used for stapling the overlapping parts of two braid materials 3 inserted on at least four of the locating members 111, the spacing distance between two adjacent locating members 111 is N, the distance between two adjacent locating holes 31 on the braid material is M, N=xM; wherein x is an integer greater than zero.
[0042] In this embodiment, the braid connection device includes a base plate 1, a stapling assembly 2 and at least four positioning members 111, the positioning members 111 are adapted to the positioning holes 31 on the braid material 3, the positioning members 111 can be pins, pin shafts, etc., the stapling assembly 2 is arranged on the base plate 1, at least four positioning members 111 are arranged on the base plate 1 with colinear axes and at intervals, the interval distance between two adjacent positioning members 111 is N, the distance between two adjacent positioning holes 31 on the braid material is M, N=xM; wherein x is an integer greater than zero, such an arrangement can make the positioning members 111 inserted into the positioning holes 31 of the braid material 3, so that the upper and lower braid materials 3 can be aligned in the length direction, avoiding the inconsistency between the front and the back causing the size deviation, and accurately positioning the braid material 3, at least four The axes of the positioning members 111 are colinear, which ensures the positioning accuracy in the width direction. In specific use, one of the two braiding materials 3 that need to be connected can be inserted into two of the at least four positioning members 111, and the other can be inserted into the other two of the at least four positioning members 111. The two braiding materials 3 that need to be connected have overlapping parts. After the two braiding materials 3 are positioned, the overlapping parts of the two braiding materials 3 are stapled and inserted through the stapling component 2 to achieve a quick connection of the two braiding materials 3. The braiding connection device of this embodiment can simultaneously position the braiding material 3 that needs to be connected with the braiding material 3 when the braiding material 3 is almost finished, and quickly and accurately connect the two braiding materials 3; the braiding material 3 is specifically a paper braid, and the stapling component 2 can be a stapler.
[0043] That is to say, there will be a piece of blank tape before a box of tape material is officially used and after the material is used up, so that one tape head can be connected to another tape tail and can be used directly, avoiding stopping the machine to remove the feeder to install the tape for time-consuming adjustments.
[0044] It can be seen that the braid connection device of this embodiment positions the tail of the paper braid with the head of another box of braid and then docks them, which can effectively reduce the time spent in the process of stopping and re-debugging, and improve production efficiency.
[0045] In some embodiments, the base plate 1 includes a positioning sub-plate 11 and a mounting sub-plate 12 connected to the positioning sub-plate 11 at a preset angle, at least four positioning members 111 are disposed on the positioning sub-plate 11 and are arranged in sequence along the length direction, the nailing assembly 2 is disposed on the mounting sub-plate 12, and the number of the positioning members 111 located on both sides of the nailing assembly 2 is not less than two.
[0046] In this embodiment, the bottom plate 1 includes a positioning sub-plate 11 and a mounting sub-plate 12 connected to the positioning sub-plate 11 at a preset angle. At least four positioning members 111 are arranged on the positioning sub-plate 11 and are arranged in sequence along the length direction of the positioning sub-plate 11, that is, the connecting line of the axes of the at least four positioning members 111 is parallel to the length direction of the positioning sub-plate 11, so that more braid materials 3 can be located on the positioning sub-plate 11, ensuring the stability of the installation and preventing the braid materials 3 from being bent and damaged. The stapling assembly 2 is arranged on the mounting sub-plate 12 to improve the integration of the braid connection device. The number of positioning pins located on both sides of the stapling assembly 2 is not less than two, ensuring that at least two positioning holes 31 on each braid material 3 are correspondingly plugged with at least two positioning members 111 to ensure the positioning accuracy between the two braid materials 3; the stapling assembly 2 is arranged on the mounting sub-plate 12 to directly bind and connect the two braid materials 3, which is easy to operate, saves time, and improves production efficiency.
[0047] In some embodiments, the preset angle is 90°, which is convenient for manufacturing and assembly.
[0048] In some embodiments, each of the positioning members 111 is disposed perpendicularly to the positioning sub-plate 11 , so as to facilitate insertion into the positioning holes 31 on the braided material 3 .
[0049] In some embodiments, the stapling assembly 2 can be slidably disposed on the positioning plate 11 so that the stapling outlet of the stapling assembly 2 moves above the overlapping portions of the two braiding materials 3 or the stapling assembly 2 moves away from the positioning plate 11 .
[0050] In this embodiment, the nailing assembly 2 is slidably arranged on the positioning sub-plate 11, so that the nail outlet of the nailing assembly 2 can be moved to the top of the overlapping part of the two braid materials 3 or the nailing assembly 2 can be moved in the direction away from the positioning sub-plate 11. In this way, when the positioning holes 31 of the two braid materials 3 are inserted into the four positioning pieces 111 on the positioning sub-plate 11, the nailing assembly 2 can be moved in the direction away from the positioning sub-plate 11 to avoid interference between the nailing assembly 2 and the braid material 3, thereby facilitating the rapid installation of the braid material 3 and improving the installation speed. In addition, after the ends of the two braid materials 3 are stacked up and down, the nail outlet of the nailing assembly 2 is moved to the top of the overlapping part of the two braid materials 3 to staple the two braid materials 3. Since the nailing assembly 2 is slidably arranged on the positioning sub-plate 11, the overlapping parts of the two braid materials 3 can be stapled at multiple locations, thereby ensuring the precision and reliability of the staple connection.
[0051] In some embodiments, the mounting sub-plate 12 is provided with a sliding track 121 extending along its length direction, and the nailing component 2 is provided with a sliding groove that slidably cooperates with the sliding track 121. This structure facilitates the movement of the nailing component 2. The structure is simple and reliable, has a low manufacturing cost, and can ensure the accuracy of the moving direction.
[0052] In some embodiments, the mounting sub-plate 12 is provided with a slide groove extending along its length direction, and the nailing component 2 is provided with a sliding track 121 that slides with the slide groove. This structure facilitates the movement of the nailing component 2. The structure is simple and reliable, has a low manufacturing cost, and can ensure the accuracy of the moving direction.
[0053] In some embodiments, there are at least two sliding rails 121, which are arranged in parallel, and the number of the sliding grooves is the same as the number of the sliding rails 121, and they are arranged one-to-one; this embodiment further improves the accuracy of the moving direction of the nailing component 2 through at least two parallel sliding rails 121 and the same number of sliding grooves arranged one-to-one.
[0054] In some embodiments, a plurality of arc-shaped grooves 112 are provided on the base plate 1 at the overlapping portion of the two braid materials 3. The arc-shaped grooves 112 can enable the heads of the stapling needles ejected by the stapling assembly 2 to bend in a preset direction. When the stapling needles are ejected by the stapling assembly 2, the heads of the stapling needles abut against the arc-shaped grooves 112, and can be bent in a set direction under the guidance of the arc-shaped grooves 112, thereby ensuring the quality of binding.
[0055] In some embodiments, a baffle 113 is provided on one side edge of the positioning sub-plate 11 facing the installation sub-plate 12, and a notch 114 opposite to the installation sub-plate 12 is opened on the baffle 113. When the stapling component 2 moves, it can extend into the bottom plate 1 through the notch 114 to bind the overlapping parts of the two braiding materials 3. A baffle 113 is provided on one side edge of the positioning sub-plate 11 facing the installation sub-plate 12. The baffle 113 can guide the length direction of the two braiding materials 3 to ensure that the two braiding materials 3 are aligned.
[0056] In summary, those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described equipment, devices and units can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0057] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A braiding connection device, characterized in that: The braid connection device includes a base plate, a stapling assembly arranged on the base plate, and at least four positioning members with colinear axes and spaced apart, the positioning members are adapted to the positioning holes on the braid material, the stapling assembly is used to stapling the overlapping parts of two braid materials inserted on at least four of the positioning members, the spacing distance between two adjacent positioning members is N, the distance between two adjacent positioning holes on the braid material is M, N=xM; wherein x is an integer greater than zero.
2. The braid connection device according to claim 1, characterized in that: The bottom plate includes a positioning sub-plate and a mounting sub-plate connected to the positioning sub-plate at a preset angle, at least four positioning members are arranged on the positioning sub-plate and arranged in sequence along the length direction, the nailing assembly is arranged on the mounting sub-plate, and the number of the positioning members located on both sides of the nailing assembly is not less than two.
3. The braid connection device according to claim 2, characterized in that: The preset angle is 90°.
4. The braid connection device according to claim 2, characterized in that: Each of the positioning members is arranged perpendicularly to the positioning sub-plate.
5. The braid connection device according to claim 2, characterized in that: The stapling assembly is slidably arranged on the positioning plate, so that the stapling outlet of the stapling assembly moves to above the overlapping parts of the two braiding materials or the stapling assembly moves in a direction away from the positioning plate.
6. The braid connection device according to claim 5, characterized in that: The mounting plate is provided with a sliding track extending along its length direction, and the nailing assembly is provided with a sliding groove that slidably cooperates with the sliding track.
7. The braid connection device according to claim 5, characterized in that: The mounting plate is provided with a slide groove extending along its length direction, and the nailing assembly is provided with a sliding track that slidably cooperates with the slide groove.
8. The braid connection device according to claim 6 or 7, characterized in that: There are at least two sliding rails, which are arranged in parallel. The number of the sliding grooves is the same as the number of the sliding rails, and they are arranged in a one-to-one correspondence.
9. The braid connection device according to claim 1, characterized in that: A plurality of arcuate grooves are arranged on the bottom plate at the overlapping portions of the two braided materials, and the arcuate grooves can make the heads of the stapling needles ejected from the stapling assembly bend in a preset direction.
10. The braid connection device according to claim 2, characterized in that: A baffle is arranged on one side edge of the positioning sub-plate facing the installation sub-plate, and a notch opposite to the installation sub-plate is formed on the baffle.