Rubber filter

By designing a material pushing mechanism in the rubber rubber filter machine and using multiple round rods to push rubber into the rubber filter machine, the problem of too slow rubber entry speed is solved, and the rubber production efficiency and product quality are improved.

CN222590375UActive Publication Date: 2025-03-11CHONGQING MINGJIN RUBBER PROD CO LTD
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Patent Information

Application Number
CN202420381367.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-11
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

When used, the existing rubber rubber filter machines have high viscosity, the rubber flows slowly in the feed hopper, which makes the rubber enter the rubber filter too slow, reducing the rubber output efficiency.

Method used

A rubber rubber filter machine is designed, which adopts a material pushing mechanism composed of a reciprocating screw, a second motor, a lifting block, a U-shaped plate, a rotating rod, a round rod, an L-shaped rod, a slide rod, etc., and pushes rubber into the shell through multiple round rods to increase the entry speed of rubber.

Benefits of technology

Through the design of the material pushing mechanism, rubber can enter the rubber filter more quickly, improving production efficiency, reducing the residue of impurities, and reducing the residence time of rubber in the feed hopper, avoiding the degree of heat and oxidation of rubber, thereby improving the quality of rubber products.

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Abstract

The utility model discloses a rubber filter which comprises a shell, one end of a discharging port of the shell is in threaded connection with a discharging pipe, a filter screen is fixedly installed on the inner wall of the discharging pipe, a feeding hopper is arranged on the side, away from the discharging pipe, of the top of the outer wall of the shell, rectangular holes are formed in the two sides of the feeding hopper, and the rectangular holes are communicated with the discharging pipe. And material pushing mechanisms are symmetrically arranged on the two sides of the feeding hopper, each material pushing mechanism comprises a rectangular cover which is fixedly connected to the outer wall of the feeding hopper and located at the rectangular hole, a reciprocating lead screw is rotationally connected between the top and the bottom of the inner wall of each rectangular cover, and the circumferential surface of each reciprocating lead screw is in threaded connection with a matched lifting block. According to the feeding hopper, rubber can quickly enter the rubber filter, so that the production efficiency can be effectively improved, rubber compounds can quickly pass through the rubber filtering process, the residue of impurities is reduced, the retention time of the rubber in the feeding hopper is shortened, the heating and oxidation degree of the rubber is reduced, and the technical effect of improving the quality of rubber products is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber production, in particular to a rubber filter. Background Art

[0002] Rubber filter is a kind of equipment widely used in rubber industry, mainly used to remove impurities in rubber compounds to improve the quality and performance of rubber products. Rubber filter can effectively remove impurities in rubber, such as carbon black, silica, etc., by extruding, filtering and grinding rubber raw materials.

[0003] In the prior art, when the rubber filter is in use, when the staff feeds the rubber into the feed hopper, due to the high viscosity of the rubber, it will flow slowly in the feed hopper and slowly enter the rubber filter mainly by its own gravity. The speed at which the rubber enters the rubber filter is too slow, which reduces the rubber output efficiency of the rubber filter. For this reason, a rubber filter is designed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a rubber filter.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rubber filter machine comprises a shell, one end of the shell discharge port is screwed with a discharge pipe, the inner wall of the discharge pipe is fixedly installed with a filter screen, a feed hopper is arranged on the side of the top of the outer wall of the shell away from the discharge pipe, rectangular holes are opened on both sides of the feed hopper, and pushing mechanisms are symmetrically arranged on both sides of the feed hopper, and the pushing mechanism comprises a rectangular cover fixedly connected to the outer wall of the feed hopper at the rectangular hole, a reciprocating screw rod is rotatably connected between the top and the bottom of the inner wall of the rectangular cover, an adaptive lifting block is screwed on the circumferential surface of the reciprocating screw rod, a U-shaped plate is fixedly connected to the side of the lifting block close to the feed hopper through the rectangular hole, a rotating rod is rotatably connected between the two ends of the inner side of the U-shaped plate, a plurality of round rods are fixedly connected to the side of the rotating rod close to the center of the feed hopper at equal distances, an L-shaped rod is fixedly connected to the middle position of the top of the U-shaped plate, and sliding rods are fixedly connected on both sides of the other end of the L-shaped rod, a second motor is fixedly connected to the top of the outer wall of the rectangular cover, and an output end of the second motor passes through the rectangular cover and is fixedly connected to the top of the reciprocating screw rod.

[0007] As a further solution of the utility model, the pushing mechanism also includes a first square rod that slides through both sides of the top of the U-shaped plate, square holes that are compatible with the first square rod are opened on both sides of the top of the U-shaped plate, the tops of the two first square rods are fixedly connected with rectangular frames, the two sliding rods are slidably connected in adjacent rectangular frames, the bottoms of the two first square rods are fixedly connected with limited blocks, and the two first square rods are located at the bottom of the U-shaped plate and are sleeved with a first spring. The first spring, the first square rod, the sliding rod and the L-shaped rod are arranged so that the rotating rod can return to a horizontal state with the round rod when it is not obstructed.

[0008] As a further solution of the utility model, the pushing mechanism also includes a second square rod with a sliding sleeve arranged at the bottom of one end of the feed hopper, a square hole matched with the second square rod is opened at the bottom of the feed hopper, one end of the second square rod located on the inner side of the feed hopper is fixedly connected with a triangular block, the other end of the second square rod is fixedly connected with a limiting plate, and the second square rod located inside the feed hopper is sleeved with a second spring, and through the triangular block, the second spring and the second square rod, when the outer round rod descends to the bottom, it is restricted by the triangular block, so that the round rod and the rotating rod rotate.

[0009] As a further solution of the utility model, a first motor is fixedly connected to one end of the outer wall of the shell away from the discharge pipe, and the output end of the first motor passes through the shell and is fixedly connected to a rotating shaft. The circumferential surface of the rotating shaft is fixedly connected to an auger, and the auger squeezes the rubber toward the discharge pipe.

[0010] As a further solution of the utility model, a heat-insulating layer is provided on the circumferential outer surface of the shell, and a plurality of heating tubes are arranged at equal distances between the heat-insulating layer and the shell. The arrangement of the heat-insulating layer and the heating tubes can achieve heat preservation of the rubber and ensure the quality of rubber filtering.

[0011] As a further solution of the utility model, support frames are fixedly connected to both ends of the bottom of the outer wall of the shell, and the bottoms of the two support frames are fixedly connected to the same bottom plate.

[0012] The beneficial effects of the utility model are:

[0013] The utility model adopts the technical means of a reciprocating screw rod, a second motor, a lifting block, a U-shaped plate, a rotating rod, a round rod, an L-shaped rod, a sliding rod, a rectangular frame, a first square rod, a first spring, a triangular block, a second square rod, a second spring and a rectangular cover. When the rubber enters the shell through the feed hopper, the multiple round rods on both sides push the rubber downward, so that the rubber enters the shell more quickly. After the multiple round rods push the rubber downward, when the outer side round rod contacts the triangular block, the triangular block and the second square rod are pushed to move. When the outer round rod reaches the bottom of the triangular block, the triangular block pops out under the action of the second spring to limit the round rod, so that the rotating rod brings the round rod up When the round rod is raised to the highest point, the front end of the round rod is separated from the triangular block, and under the action of the two first springs, the rotating rod will continue to hold the round rod in a horizontal state, and as the reciprocating screw rod descends, the rubber is pushed, and the cycle is repeated, which effectively solves the problems raised in the background technology and enables the rubber to quickly enter the rubber filter, which can effectively improve production efficiency, enable rubber compounds to pass through the rubber filtering process faster, reduce residual impurities, and at the same time reduce the residence time of the rubber in the feed hopper, reduce the degree of heat and oxidation of the rubber, thereby improving the quality of the rubber products.

[0014] The utility model can maintain the temperature of rubber by arranging the heat preservation layer and the heating pipe, thereby preventing the rubber from hardening and ensuring the colloid filtering. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a rubber filter proposed by the utility model;

[0016] Figure 2 This is a schematic cross-sectional view of the outer shell of a rubber filter proposed by the utility model;

[0017] Figure 3 This is a cross-sectional structural schematic diagram of a feed hopper of a rubber filter proposed by the utility model;

[0018] Figure 4 A rubber filter machine proposed by the utility model Figure 3 A schematic diagram of the structure enlarged at A;

[0019] Figure 5 A rubber filter machine proposed by the utility model Figure 3 Schematic diagram of the enlarged structure at B.

[0020] In the figure: 1. bottom plate; 2. support frame; 3. shell; 4. insulation layer; 5. heating tube; 6. discharge pipe; 7. filter screen; 8. first motor; 9. feed hopper; 10. rotating shaft; 11. auger; 12. rectangular hole; 13. reciprocating screw rod; 14. second motor; 15. lifting block; 16. U-shaped plate; 17. rotating rod; 18. round rod; 19. L-shaped rod; 20. sliding rod; 21. rectangular frame; 22. first square rod; 23. first spring; 24. triangular block; 25. second square rod; 26. second spring; 27. rectangular cover. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] Reference Figure 1-Figure 5 A rubber filter comprises a shell 3, one end of the discharge port of the shell 3 is screwed with a discharge pipe 6, a filter screen 7 is fixedly installed on the inner wall of the discharge pipe 6, a feed hopper 9 is arranged on the top of the outer wall of the shell 3 away from the discharge pipe 6, rectangular holes 12 are opened on both sides of the feed hopper 9, and push mechanisms are symmetrically arranged on both sides of the feed hopper 9, and the push mechanism includes a rectangular cover 27 fixedly connected to the outer wall of the feed hopper 9 at the rectangular hole 12, a reciprocating screw rod 13 is rotatably connected between the top and bottom of the inner wall of the rectangular cover 27, and a matching lifting block is screwed on the circumferential surface of the reciprocating screw rod 13 15, a U-shaped plate 16 is fixedly connected to the lifting block 15 on one side close to the feed hopper 9 through the rectangular hole 12, a rotating rod 17 is rotatably connected between the two ends of the inner side of the U-shaped plate 16, a plurality of round rods 18 are fixedly connected to the rotating rod 17 on the side close to the center of the feed hopper 9 at equal distances, an L-shaped rod 19 is fixedly connected to the middle position of the top of the U-shaped plate 16, sliding rods 20 are fixedly connected to both sides of the other end of the L-shaped rod 19, a second motor 14 is fixedly connected to the top of the outer wall of the rectangular cover 27, and the output end of the second motor 14 passes through the rectangular cover 27 and is fixedly connected to the top of the reciprocating screw rod 13.

[0024] In this embodiment, the pushing mechanism also includes a first square rod 22 that slides through both sides of the top of the U-shaped plate 16. Square holes that are compatible with the first square rod 22 are opened on both sides of the top of the U-shaped plate 16. The tops of the two first square rods 22 are fixedly connected with rectangular frames 21. The two sliding rods 20 are slidably connected in the adjacent rectangular frames 21. The bottoms of the two first square rods 22 are fixedly connected with limited blocks. The two first square rods 22 are located at the bottom of the U-shaped plate 16 and are sleeved with first springs 23. The first spring 23, the first square rod 22, the sliding rod 20 and the L-shaped rod 19 are arranged so that the rotating rod 17 and the round rod 18 are in a horizontal state in a natural state.

[0025] In this embodiment, the pushing mechanism also includes a second square rod 25 which is slidably mounted at the bottom of one end of the feed hopper 9. A square hole matching the second square rod 25 is opened at the bottom of the feed hopper 9. One end of the second square rod 25 located on the inner side of the feed hopper 9 is fixedly connected to a triangular block 24, and the other end of the second square rod 25 is fixedly connected to a limiting plate. The second square rod 25 is located inside the feed hopper 9 and is sleeved with a second spring 26. Through the arrangement of the triangular block 24, the second square rod 25, etc., the round rod 18 is tilted when it descends to the bottom, so that when the round rod 18 rises, it will not hinder the descent of the rubber.

[0026] In this embodiment, a first motor 8 is fixedly connected to one end of the outer wall of the shell 3 away from the discharge pipe 6, and the output end of the first motor 8 passes through the shell 3 and is fixedly connected to a rotating shaft 10, and a screw 11 is fixedly connected to the circumferential surface of the rotating shaft 10. Through the screw 11, the rubber is squeezed toward the discharge pipe 6.

[0027] In this embodiment, an insulation layer 4 is provided on the circumferential outer surface of the shell 3, and a plurality of heating tubes 5 are provided at equal distances between the insulation layer 4 and the shell 3. The arrangement of the insulation layer 4 and the heating tubes 5 prevents the rubber temperature from dropping, thereby improving the rubber filtering quality.

[0028] In this embodiment, support frames 2 are fixedly connected to both ends of the bottom of the outer wall of the shell 3, and the bottoms of the two support frames 2 are fixedly connected to the same bottom plate 1.

[0029] Working principle: This rubber filter starts the first motor 8, the heating tube 5 and the second motor 14. When in use, when the rubber enters the shell 3 through the feed hopper 9, the multiple round rods 18 on both sides push the rubber downward, so that the rubber enters the shell 3 more quickly, avoiding the pulling of the rubber by the action of the auger 11 alone. After the multiple round rods 18 push the rubber downward, when the outer side round rod 18 contacts the triangular block 24, it will push the triangular block 24 and the second square rod 25 to move. When the outer side round rod 18 reaches the bottom of the triangular block 24, under the action of the second spring 26, the triangular block 24 pops up to limit the round rod 18, so that the rotating rod 17 brings the round rod 18 up. When the round rod 18 rises, the round rod 18 rotates. At this time, the L-shaped rod 19 moves up with the sliding rod 20, so that the two rectangular frames 21 rise with the first square rod 22 and compress the first spring 23, so that the round rod 18 rises obliquely and does not hinder the descent of the rubber. When the round rod 18 rises to the highest point, the front end of the round rod 18 is separated from the triangular block 24. Under the action of the two first springs 23, the rotating rod 17 will continue to be horizontal with the round rod 18. As the reciprocating screw rod 13 descends, the rubber is pushed, and the cycle is repeated to increase the speed at which the rubber enters the shell 3, thereby improving the rubber filtering efficiency. Through the arrangement of the thermal insulation layer 4 and the heating tube 5, the rubber maintains the temperature, prevents the rubber from hardening, and ensures the quality of rubber filtering.

[0030] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0032] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rubber strainer, comprising a housing (3), characterized in that: A discharge pipe (6) is screwed to one end of the discharge port of the shell (3), a filter screen (7) is fixedly installed on the inner wall of the discharge pipe (6), a feed hopper (9) is arranged on the top of the outer wall of the shell (3) away from the discharge pipe (6), rectangular holes (12) are opened on both sides of the feed hopper (9), and push mechanisms are symmetrically arranged on both sides of the feed hopper (9), the push mechanisms include a rectangular cover (27) fixedly connected to the outer wall of the feed hopper (9) at the rectangular hole (12), a reciprocating screw rod (13) is rotatably connected between the top and bottom of the inner wall of the rectangular cover (27), a matching lifting block (15) is screwed to the circumferential surface of the reciprocating screw rod (13), and the lifting block (15) is screwed to the circumferential surface of the reciprocating screw rod (13). A U-shaped plate (16) is fixedly connected to the side of the block (15) close to the feed hopper (9) through the rectangular hole (12); a rotating rod (17) is rotatably connected between the two ends of the inner side of the U-shaped plate (16); a plurality of round rods (18) are fixedly connected at equal distances to the side of the rotating rod (17) close to the center of the feed hopper (9); an L-shaped rod (19) is fixedly connected to the middle position of the top of the U-shaped plate (16); sliding rods (20) are fixedly connected to both sides of the other end of the L-shaped rod (19); a second motor (14) is fixedly connected to the top of the outer wall of the rectangular cover (27); and an output end of the second motor (14) passes through the rectangular cover (27) and is fixedly connected to the top of the reciprocating screw rod (13).

2. A rubber strainer according to claim 1, characterized in that: The pushing mechanism further comprises a first square rod (22) slidingly passing through both sides of the top of the U-shaped plate (16); square holes matching the first square rod (22) are provided on both sides of the top of the U-shaped plate (16); the tops of the two first square rods (22) are fixedly connected with a rectangular frame (21); the two sliding rods (20) are slidably connected in the adjacent rectangular frames (21); the bottoms of the two first square rods (22) are fixedly connected with a limiting block; and the two first square rods (22) are sleeved with a first spring (23) at the bottom of the U-shaped plate (16).

3. A rubber strainer according to claim 2, characterized in that: The pushing mechanism further comprises a second square rod (25) which is slidably mounted at the bottom of one end of the feed hopper (9); a square hole matching the second square rod (25) is provided at the bottom of the feed hopper (9); one end of the second square rod (25) located inside the feed hopper (9) is fixedly connected to a triangular block (24); the other end of the second square rod (25) is fixedly connected to a limiting plate; and a second spring (26) is sleeved on the second square rod (25) located inside the feed hopper (9).

4. A rubber strainer according to claim 1, characterized in that: A first motor (8) is fixedly connected to one end of the outer wall of the shell (3) away from the discharge pipe (6); an output end of the first motor (8) passes through the shell (3) and is fixedly connected to a rotating shaft (10); and an auger (11) is fixedly connected to the circumferential surface of the rotating shaft (10).

5. The rubber strainer according to claim 1, characterized in that: The outer circumferential surface of the shell (3) is sheathed with a heat-insulating layer (4), and a plurality of heating tubes (5) are arranged at equal distances between the heat-insulating layer (4) and the shell (3).

6. A rubber strainer according to claim 1, characterized in that: Support frames (2) are fixedly connected at both ends of the bottom of the outer wall of the shell (3), and the bottoms of the two support frames (2) are fixedly connected to the same bottom plate (1).