Sponge forming box on sponge production line

Abstract

The utility model discloses a sponge forming box on a sponge production line, which belongs to the technical field of sponge production and comprises a base, vertical plates are connected to two ends above the base, a control mechanism is arranged in one of the vertical plates, and a protective component is arranged on the periphery of the control mechanism. The adjusting assembly is arranged, the pushing mechanism is used for driving the box cover to move upwards to be away from the forming box body, then the rotating nut is rotated to rotate and move along the fixing screw rod, the rotating nut rotates and moves to drive the moving rod to move, the moving rod moves to drive the moving plate to move, and the moving plate moves to drive the first spring to stretch. And after the distance between the moving plate and the box cover is adjusted to a proper position, rotation of the rotating nut is stopped, then the distance of the moving plate inserted into the forming box body can be adjusted, sponges of different sizes can be conveniently produced and processed through the space formed by the moving plate and the forming box body, and the use range of the device is enlarged.

Description

Technical Field

[0001] The utility model belongs to the technical field of sponge production, and in particular relates to a sponge forming box on a sponge production line. Background Art

[0002] Sponge is a porous material with good water absorption and can be used to clean objects. Commonly used sponges are made of wood cellulose fibers or foamed plastic polymers.

[0003] Chinese patent application No. 202121032866.2 discloses a sponge molding box on a pollution-free infant sponge production line, including a base, a vertical plate, a bearing seat, a servo motor, a molding box body, a rotating shaft arranged on the left and right sides of the molding box body and used to connect with the bearing seat and the output shaft of the servo motor, a box cover, a sealing ring arranged on the outer side wall of the molding box body and adapted to the inner side wall of the box cover, a telescopic push rod arranged on the outer wall of the upper left and right sides of the molding box body, and an extension plate arranged on the left and right sides of the box cover and fixed to the upper end of the output shaft of the telescopic push rod; when the box cover rotates to the bottom, the distance between the bottom and the top of the base is adapted to the height of the molding box body. The sponge molding box on the pollution-free infant sponge production line described in the utility model can not only meet the basic needs of foaming and molding sponge raw materials, but also can conveniently and quickly remove the shaped sponge from the sponge molding box.

[0004] In the above patent, a box cover is provided above the molding box body. The size of the molding box body is fixed and can only be used to process and mold sponges of a single size, resulting in a single range of use of the device. In addition, a PLC controller and a touch screen are connected to the side walls of the vertical plate. The PLC controller and the touch screen are directly exposed to the outside. Dust and other impurities in the external environment can easily cause the PLC controller and the touch screen to be contaminated, affecting the normal use of the PLC controller and the touch screen. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a sponge forming box on a sponge production line, which has the characteristics of increasing the use range of the device and providing protection.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sponge molding box on a sponge production line, comprising a base, wherein both ends of the upper side of the base are connected to vertical plates, a control mechanism is arranged inside one of the vertical plates, a protective component is arranged on the periphery of the control mechanism, a molding box body is arranged between the two vertical plates, a rotating mechanism is arranged between the vertical plate and the molding box body, a box cover is arranged above the molding box body, a sliding mechanism is arranged between the box cover and the molding box body, and an adjusting component is arranged on the box cover.

[0007] Preferably, the adjustment assembly includes a fixed screw, a rotating nut, a guide connecting piece, a movable plate and a movable rod. A movable plate is arranged inside the box cover, a guide connecting piece is arranged between the box cover and the movable plate, movable rods are connected to both ends of one side of the movable plate, a fixed screw is connected above the box cover and between the two movable rods, and a rotating nut is connected on the outer wall of the fixed screw and above the movable rod.

[0008] Preferably, the guide connecting member includes a fixed guide cylinder, a first spring and an opening, both ends of the upper side of the box cover are connected to the fixed guide cylinders, an opening is provided on the box cover at a position corresponding to the fixed guide cylinder, and a first spring is connected between the movable plate and the fixed guide cylinder and inside the opening.

[0009] Preferably, the protective component includes a protective cover plate, a second spring, a movable cavity and a lap groove. The movable cavity is provided inside the vertical plate, the protective cover plate is inserted into the movable cavity, the second spring is connected between the protective cover plate and the movable cavity, and a lap groove is provided on the inner side wall of the vertical plate and at a position corresponding to the protective cover plate.

[0010] Preferably, both sides of the protective cover plate at one end close to the moving cavity are connected to limit sliders, and limit sliding grooves are arranged on the side walls of the moving cavity at positions corresponding to the limit sliders.

[0011] Preferably, a push plate is connected to the side wall of the protective cover plate, a push groove is provided inside the push plate, and a protective pad is connected to the inner side wall of the push groove.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is provided with an adjustment component, which utilizes a pushing mechanism to drive the box cover to move up and away from the molding box body, and then rotates the rotating nut to make it rotate and move along the fixed screw, and the rotating nut rotates and moves to drive the moving rod to move, and the movement of the moving rod drives the moving plate to move, and the movement of the moving plate drives the first spring to stretch. When the distance between the moving plate and the box cover is adjusted to a suitable position, the rotating nut is stopped, and then the distance between the moving plate and the inside of the molding box body can be adjusted, so that the space formed by the moving plate and the molding box body can be used to produce and process sponges of different sizes, thereby increasing the use range of the device.

[0014] 2. The utility model is provided with a protective component. When the rotating mechanism or the pushing mechanism needs to be used, the operator extends the finger part into the pushing groove, and then applies force to drive the push plate to move. The movement of the push plate drives the protective cover plate to move and be retracted into the moving cavity. The movement of the protective cover plate squeezes the second spring, and then the control mechanism is used to control the operation of the rotating mechanism or the pushing mechanism. After the control mechanism is used, the operator removes the finger part from the push plate, and the second spring loses the external force and returns to its original appearance, driving the protective cover plate to move and extend into the overlapping groove. Under the action of the protective cover plate, dust and other impurities in the external environment can be prevented from adhering to the control mechanism, causing the control mechanism to be contaminated, affecting the subsequent use effect of the control mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a cross-sectional view of the utility model;

[0017] Figure 3 It is a cross-sectional view of the box cover of the utility model;

[0018] Figure 4 It is a partial cross-sectional view of the vertical plate of the utility model;

[0019] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle.

[0020] In the figure: 1. vertical plate; 2. box cover; 3. adjustment component; 31. fixed screw; 32. rotating nut; 33. guide connector; 331. fixed guide cylinder; 332. first spring; 333. opening; 34. moving plate; 35. moving rod; 4. molding box body; 5. base; 6. control mechanism; 7. protection component; 71. protection cover plate; 72. second spring; 73. moving cavity; 74. push plate; 75. overlapping groove; 8. rotating mechanism; 9. pushing mechanism. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1-5The utility model provides the following technical solutions: a sponge molding box on a sponge production line, comprising a base 5, both ends of the upper side of the base 5 are connected with vertical plates 1, a control mechanism 6 is arranged inside one of the vertical plates 1, a protective component 7 is arranged on the periphery of the control mechanism 6, a molding box body 4 is arranged between the two vertical plates 1, a rotating mechanism 8 is arranged between the vertical plate 1 and the molding box body 4, a box cover 2 is arranged above the molding box body 4, a pushing mechanism 9 is arranged between the box cover 2 and the molding box body 4, and an adjusting component 3 is arranged on the box cover 2.

[0024] Specifically, the adjustment assembly 3 includes a fixed screw 31, a rotating nut 32, a guide connection member 33, a movable plate 34 and a movable rod 35. The movable plate 34 is arranged inside the box cover 2, and the guide connection member 33 is arranged between the box cover 2 and the movable plate 34. Both ends of one side of the movable plate 34 are connected to the movable rods 35. The fixed screw 31 is connected above the box cover 2 and between the two movable rods 35. The rotating nut 32 is connected on the outer wall of the fixed screw 31 and above the movable rod 35.

[0025] By adopting the above technical solution, the rotating nut 32 is rotated to rotate and move along the fixed screw 31. The rotating nut 32 rotates and moves to drive the moving rod 35 to move. The movement of the moving rod 35 drives the moving plate 34 to move. During the movement of the moving plate 34, the guide connecting member 33 can provide a guiding connection for the movement of the moving plate 34. Under the action of the moving plate 34, the molding box body 4 can be used to process and shape sponges of different sizes.

[0026] Specifically, the guide connecting member 33 includes a fixed guide cylinder 331, a first spring 332 and an opening 333. The upper ends of the box cover 2 are connected to the fixed guide cylinder 331. The box cover 2 is provided with an opening 333 at a position corresponding to the fixed guide cylinder 331. The first spring 332 is connected between the movable plate 34 and the fixed guide cylinder 331 and inside the opening 333.

[0027] By adopting the above technical solution, the movement of the movable plate 34 drives the first spring 332 to stretch, and under the action of the first spring 332 and the fixed guide cylinder 331, a guiding connection function can be provided to the movable plate 34.

[0028] When the present embodiment is used, during the production process of the sponge production line, the distance between the movable plate 34 and the box cover 2 can be adjusted according to the size of the sponge to be processed and produced. First, the pushing mechanism 9 is used to drive the box cover 2 to move up and away from the molding box body 4, and then the rotating nut 32 is rotated to make it rotate and move along the fixed screw 31. The rotating movement of the rotating nut 32 drives the moving rod 35 to move, and the movement of the moving rod 35 drives the moving plate 34 to move. The movement of the moving plate 34 drives the first spring 332 to stretch. When the distance between the moving plate 34 and the box cover 2 is adjusted to a suitable position, the rotating nut 32 is stopped, and the operator quickly pours the highly stirred sponge raw materials into the interior of the molding box body 4. Thereafter, the pushing mechanism 9 is used to drive the box cover 2 to move down. The downward movement of the box cover 2 drives the movable plate 34 to move and extend into the interior of the molding box body 4. When the box cover 2 is reconnected to the upper end of the molding box body 4, the pushing mechanism 9 is stopped, and the sponge raw material in the molding box body 4 is foamed in the space formed by the molding box body 4 and the moving plate 34. After a period of time, when the foaming process of the sponge raw material is completed and the sponge is initially formed, the molding box body 4 is driven to rotate by the rotating mechanism 8, so that the molding box body 4 switches from the state of opening facing upward to the state of opening facing, and drives the box cover 2 to move to the bottom of the opening of the molding box body 4, and then the pushing mechanism 9 is used to drive the box cover 2 away from the molding box body 4. Under the action of gravity, the initially formed sponge is separated from the molding box body 4 as the box cover 2 moves downward until it is completely separated from the molding box body 4, so that the operator can conveniently take out the foamed sponge for subsequent processing steps such as moving;

[0029] Example 2

[0030] The present embodiment is different from the first embodiment in that the protection assembly 7 includes a protection cover plate 71, a second spring 72, a movable cavity 73 and a lap groove 75. The movable cavity 73 is provided inside the vertical plate 1, the protection cover plate 71 is inserted inside the movable cavity 73, the second spring 72 is connected between the protection cover plate 71 and the movable cavity 73, and the lap groove 75 is provided on the inner side wall of the vertical plate 1 at a position corresponding to the protection cover plate 71.

[0031] Specifically, both sides of the end of the protective cover plate 71 close to the moving cavity 73 are connected to limit sliders, and limit sliding grooves are provided on the side walls of the moving cavity 73 at positions corresponding to the limit sliders.

[0032] By adopting the above technical solution, the movement of the protective cover plate 71 drives the limiting slider to move inside the limiting slide groove. When the limiting slider moves to fit the side wall of the limiting slide groove, the limiting slider is blocked and stops moving, thereby preventing the protective cover plate 71 from continuing to move, thereby preventing the protective cover plate 71 from detaching from the movable cavity 73.

[0033] Specifically, a push plate 74 is connected to the side wall of the protective cover plate 71, a push groove is provided inside the push plate 74, and a protective pad is connected to the inner side wall of the push groove.

[0034] By adopting the above technical solution, when the protective cover 71 needs to be moved, the operator inserts his fingers into the push groove and then applies force to drive the push plate 74 to move. The movement of the push plate 74 drives the protective cover 71 to move, which is convenient for the operator to operate. In the process of applying force, the protective pad can prevent friction between the operator's fingers and the push plate 74, thereby avoiding discomfort in the operator's fingers.

[0035] When the present embodiment is used, when it is necessary to use the rotating mechanism 8 or the pushing mechanism 9, the operator extends the finger into the pushing groove, and then applies force to drive the push plate 74 to move. The movement of the push plate 74 drives the protective cover plate 71 to move and be stored in the movable cavity 73. The protective cover plate 71 moves to squeeze the second spring 72, and then the control mechanism 6 is used to control the operation of the rotating mechanism 8 or the pushing mechanism 9. After the use of the control mechanism 6 is completed, the operator removes the finger from the push plate 74, and the second spring 72 loses the external force and returns to its original appearance, driving the protective cover plate 71 to move and extend into the overlapping groove 75. Under the action of the protective cover plate 71, dust and other impurities in the external environment can be prevented from adhering to the control mechanism 6, causing the control mechanism 6 to be contaminated, thereby affecting the subsequent use of the control mechanism 6.

[0036] The structure and principle of the control mechanism 6 composed of a PLC controller and a touch screen in the utility model have been disclosed in a sponge molding box on a pollution-free infant sponge production line disclosed in Chinese patent application number 202121032866.2, and its working principle is: the interior of the vertical plate 1 is connected to the touch screen, and the interior of the vertical plate 1 and below the touch screen are connected to a PLC controller, and the PLC controller respectively rotates the servo motor and the electric clamping jaw components in the mechanism 8, and the telescopic push rod components in the pushing mechanism 9. When used in communication connection, the touch screen is used in conjunction with the PLC controller to operate the servo motor and the electric clamping jaw components in the rotating mechanism 8, and the telescopic push rod components in the pushing mechanism 9.

[0037] The structure and principle of the rotating mechanism 8 composed of a bearing seat, a servo motor, a rotating shaft, a vertical rod, an electric clamp and a protective cover in the utility model have been disclosed in a sponge molding box on a pollution-free infant sponge production line disclosed in Chinese patent application number 202121032866.2, and its working principle is: both sides of the molding box body 4 are connected to the rotating shaft, and a bearing seat is connected to the side wall of one vertical plate 1 at the position corresponding to the rotating shaft, and a servo motor is connected to the side wall of the other vertical plate at the position corresponding to the rotating shaft, and the output end of the servo motor is connected to the rotating shaft, and a vertical rod is connected to the top of the base 5, and an electric clamp is connected to the top of the vertical rod, and a protective cover is connected to the side wall of the electric clamp. When in use, the control mechanism 6 is used to drive the electric clamp to loosen, so that it loses its clamping force on the rotating shaft, and then the servo motor is used to drive the rotating shaft to rotate, thereby driving the molding box body 4 to rotate.

[0038] The structure and principle of the pushing mechanism 9 composed of a telescopic push rod and an extension plate in the utility model have been disclosed in a sponge molding box on a pollution-free infant sponge production line disclosed in Chinese patent application No. 202121032866.2, and its working principle is: telescopic push rods are connected to the outer walls of the upper left and right sides of the molding box body 4, and the output end of the telescopic push rod is connected to the extension plate, one end of the extension plate is connected to the side wall of the box cover 2. When in use, the telescopic push rod is used to drive the extension plate to move, and the movement of the extension plate drives the box cover 2 to move.

[0039] Working principle and use process of the utility model: During the production process of the sponge production line of the utility model, the distance between the movable plate 34 and the box cover 2 can be adjusted according to the size of the sponge to be processed and produced. First, the operator extends the finger part into the inside of the push groove, and then applies force to drive the push plate 74 to move. The push plate 74 moves to drive the protective cover plate 71 to move into the inside of the movable cavity 73. The protective cover plate 71 moves to squeeze the second spring 72, and then the control mechanism 6 is used to control the operation of the push mechanism 9, and the push mechanism 9 is used to drive the box cover 2 to move up and away from the molding box body 4. After the control mechanism 6 is used, the operator puts the finger part The second spring 72 loses the external force and returns to its original state, driving the protective cover plate 71 to move and extend into the overlapping groove 75. Under the action of the protective cover plate 71, it can prevent dust and other impurities in the external environment from adhering to the control mechanism 6, causing the control mechanism 6 to be contaminated and affecting the subsequent use effect of the control mechanism 6. Then, the rotating nut 32 is rotated to rotate and move along the fixed screw 31. The rotating movement of the rotating nut 32 drives the moving rod 35 to move. The movement of the moving rod 35 drives the moving plate 34 to move. The movement of the moving plate 34 drives the first spring 332 to stretch. When the moving plate 34 After the distance between the box cover 2 and the molding box body 4 is adjusted to a suitable position, the rotation of the rotating nut 32 is stopped, and the operator quickly pours the highly stirred sponge raw material into the interior of the molding box body 4, and then uses the pushing mechanism 9 to drive the box cover 2 to move downward, and the box cover 2 moves downward to drive the movable plate 34 to move and extend into the molding box body 4. When the box cover 2 is reconnected to the upper end of the molding box body 4, the pushing mechanism 9 is stopped, and the sponge raw material in the molding box body 4 is foamed in the space formed by the molding box body 4 and the movable plate 34. After a period of time, when the foaming process of the sponge raw material is completed, the sponge is initially formed. After that, the same method is used to operate the rotating mechanism 8 using the control mechanism 6. The operation of the rotating mechanism 8 drives the molding box body 4 to rotate, so that the molding box body 4 switches from the state of opening facing upward to the state of opening facing upward, and drives the box cover 2 to run to the bottom of the opening of the molding box body 4. Then, the pushing mechanism 9 is used to drive the box cover 2 away from the molding box body 4. Under the action of gravity, the initially formed sponge is separated from the molding box body 4 as the box cover 2 moves downward until it is completely separated from the molding box body 4, so that the operator can conveniently take out the foamed sponge for subsequent moving and other processing procedures.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sponge forming box on a sponge production line, comprising a base, characterized in that: Both ends of the upper part of the base are connected with vertical plates, a control mechanism is arranged inside one of the vertical plates, a protective component is arranged on the periphery of the control mechanism, a molding box body is arranged between the two vertical plates, a rotating mechanism is arranged between the vertical plate and the molding box body, a box cover is arranged above the molding box body, a sliding mechanism is arranged between the box cover and the molding box body, and an adjusting component is arranged on the box cover.

2. The sponge forming box on a sponge production line according to claim 1, characterized in that: The adjustment assembly includes a fixed screw, a rotating nut, a guide connecting piece, a movable plate and a movable rod. The movable plate is arranged inside the box cover, and a guide connecting piece is arranged between the box cover and the movable plate. Both ends of one side of the movable plate are connected to movable rods. A fixed screw is connected above the box cover and located between the two movable rods. A rotating nut is connected on the outer wall of the fixed screw and located above the movable rod.

3. The sponge forming box on a sponge production line according to claim 2, characterized in that: The guide connecting member includes a fixed guide cylinder, a first spring and an opening. The upper ends of the box cover are connected to the fixed guide cylinders. An opening is provided on the box cover at a position corresponding to the fixed guide cylinder. The first spring is connected between the movable plate and the fixed guide cylinder and inside the opening.

4. The sponge forming box on a sponge production line according to claim 1, characterized in that: The protective component includes a protective cover plate, a second spring, a movable cavity and a lap groove. The movable cavity is arranged inside the vertical plate, the protective cover plate is inserted inside the movable cavity, the second spring is connected between the protective cover plate and the movable cavity, and a lap groove is arranged on the inner side wall of the vertical plate and at the position corresponding to the protective cover plate.

5. The sponge forming box on a sponge production line according to claim 4, characterized in that: Both sides of the protective cover plate at one end close to the moving cavity are connected to limit sliding blocks, and limit sliding grooves are arranged on the side walls of the moving cavity at positions corresponding to the limit sliding blocks.

6. The sponge forming box on a sponge production line according to claim 4, characterized in that: A push plate is connected to the side wall of the protective cover plate, a push groove is arranged inside the push plate, and a protective pad is connected to the inner side wall of the push groove.

Images