Improved embossing roller equipment
By designing the lifting mechanism and cleaning mechanism in the embossing roller equipment, the problem of the existing equipment frequently switching the fan during cleaning and the inability to clean the impurities on the flower pressing roller is solved, and the effect of efficient cleaning and printing is achieved without stopping the fan during the printing process.
Patent Information
- Application Number
- CN202421230672.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing embossing roller equipment needs to frequently switch the fan when cleaning, which wastes time and cannot clean up the impurities on the flowering roller, affecting printing efficiency and texture clarity.
An improved embossing roller equipment is designed, using a lifting mechanism and a cleaning mechanism. The lifting mechanism realizes the lifting and lowering of the flower pressing roller through the electric push rod and the lifting plate, and the cleaning brush is driven to clean the flower pressing roller through the motor and belt system of the cleaning mechanism.
It is possible to clean impurities on the working board without stopping the fan during the printing process, and effectively clean impurities on the flower press roller through the cleaning mechanism, improving printing efficiency and texture clarity.
Smart Images

Figure CN222591087U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing rollers, in particular to an improved embossing roller device x. Background Art
[0002] Embossing machines are mainly used for embossing and pressing bubbles on various fabrics. They can also be used to emboss trademarks, simulated leather patterns and various deep and shallow flower shapes and patterns on non-woven fabrics, coatings, and aluminum plates. Roller embossing is a comprehensive process of cutting and cold pressing, which is more common in daily life.
[0003] In the Chinese utility model patent with the announcement number CN 107571626 A, an improved embossing roller device is disclosed, wherein the bracket is arranged on the upper part of the telescopic rod; the barometer is arranged on the top of the cylinder; the rotating shaft is arranged on the left side of the rotating roller; the seat cushions are arranged at the lower part of the battery, and the intelligent control structure includes a touch screen, a shell, a switch and a PLC, and the touch screen is electrically connected to the input end of the PLC; the switch is arranged on the upper right part of the shell. The present invention is conducive to preventing the battery from being grounded and leaking electricity due to moisture through the arrangement of the intelligent control structure and the fan structure, thereby improving safety, further improving the control effect, making the operation convenient, and also improving the degree of intelligent control and work efficiency.
[0004] With respect to the above-mentioned related technologies, the inventor of the utility model believes that the following defects exist: when the above-mentioned device is cleaning, the cleaning effect is achieved through the fan structure, but the fan must be stopped during printing, and the fan can only be started for cleaning after the printing is completed and the material is taken out. Such switching is relatively frequent and requires manual control, which wastes a lot of time. Moreover, the above-mentioned device cannot clean the embossing roller during cleaning. If there are impurities and debris on the embossing roller, the printed lines will be unclear, affecting the printing efficiency. Utility Model Content
[0005] In order to solve the problem that the above-mentioned device achieves the cleaning effect through the fan structure during cleaning, but the fan must be stopped during printing, and the fan can only be started for cleaning after the printing is completed and the material is taken out. Such switching is relatively frequent and requires manual control, which wastes a lot of time, and the above-mentioned device cannot clean the embossing roller during cleaning. If there are impurities and debris on the embossing roller, the printed texture will be unclear, affecting the printing efficiency. The utility model provides an improved embossing roller device.
[0006] The utility model adopts the following technical scheme: an improved embossing roller device, comprising a main body, an auxiliary mechanism is arranged on the top of the main body, an opening and closing mechanism is arranged on the top of the main body, a dust removal mechanism is arranged on the bottom of the main body, a lifting mechanism is arranged on the top of the main body, and a cleaning mechanism is arranged on the top of the lifting mechanism;
[0007] The bottom of the main body is fixedly connected to a support frame, the interior of the support frame is fixedly connected to a bottom plate, the top of the main body is fixedly connected to two vertical plates, the two vertical plates are symmetrically distributed in the middle of the main body, the top of the main body is fixedly connected to a working plate, and a slide groove is opened inside the vertical plate.
[0008] As a further improvement of the above scheme, the auxiliary mechanism includes two auxiliary frames fixedly connected to the top of the main body, the two auxiliary frames are symmetrically distributed with the working plate as the center, the interior of the auxiliary frame is fixedly connected with a fixed column, the outer surface of the fixed column is slidably connected with a ring, the side of the ring away from the working plate is fixedly connected with a knob, and the side of the ring away from the knob is fixedly connected with a limiting rod.
[0009] As a further improvement of the above scheme, the dust removal mechanism includes a bellows fixedly connected to the top of the base plate, an air outlet pipe is fixedly connected to the right side of the bellows, a booster pump is fixedly connected to the side of the air outlet pipe away from the bellows, an air inlet pipe is fixedly connected to the front and rear walls of the booster pump, an air outlet strip is fixedly connected to the side of the air inlet pipe away from the booster pump, and an opening and closing box is fixedly connected to the outer surface of the air inlet pipe.
[0010] As a further improvement of the above scheme, an opening and closing mechanism includes a fixed rod fixedly connected to the inside of the opening and closing box, the outer surface of the fixed rod is rotatably connected to a sealing plate, the side of the fixed rod away from the sealing plate is rotatably connected to a movable rod, the side of the movable rod away from the sealing plate is rotatably connected to a round rod, the middle part of the round rod is rotatably connected to a rotating rod, and the rear wall of the rotating rod is fixedly connected to the outer wall of the vertical plate.
[0011] As a further improvement of the above scheme, the lifting mechanism includes two electric push rods fixedly connected to the top of the main body, the two electric push rods are symmetrically distributed with the working plate as the center, the top of the electric push rod is fixedly connected to a lifting plate, the lifting plate slides inside the slide groove, the lifting plate is fixedly connected to a fixed block on the side close to the working plate, the fixed block is rotatably connected to a rotating shaft on the side away from the lifting plate, the rotating shaft is fixedly connected to a embossing roller on the side away from the fixed block, and the outer surface of one of the rotating shafts is fixedly connected to teeth.
[0012] As a further improvement of the above scheme, the cleaning mechanism includes a hollow plate fixedly connected to the top of the fixed block, and a motor is fixedly connected to the right outer wall of the hollow plate. The output end of the motor passes through the interior of the hollow plate and is engaged with the teeth. Two bidirectional threaded rods are rotatably connected to the interior of the hollow plate. Belt 1 is sleeved on the outer surface of the output end of the motor, and the end of belt 1 away from the motor is sleeved and connected to one of the bidirectional threaded rods, and belt 2 is sleeved on the outer surfaces of the two bidirectional threaded rods.
[0013] As a further improvement of the above scheme, a rack is fixedly connected to the inner wall of the rear wall of the hollow plate, and a threaded block is threadedly connected to the outer surfaces of the two bidirectional threaded rods. A plug rod is rotatably connected to the middle part of the threaded block, and the plug rod passes through the top and bottom outer walls of the threaded block. A gear is fixedly connected to the top of the plug rod, and the outer surface of the gear is meshed with the rack. A cleaning brush is fixedly connected to the bottom of the plug rod.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. When the electric push rod moves downward with the lifting plate, the horizontal plate on the lifting plate will press down the round rod, causing the round rod to rotate around the rotating rod. When the round rod rotates, it will bring the movable rod up. While the movable rod rises, it will bring the sealing plate to rotate around the fixed rod, blocking the air inlet of the air inlet pipe. When the embossing is completed and the material leaves, the electric push rod brings the lifting plate up. At this time, the sealing plate is separated from the air inlet of the air inlet pipe, causing the gas to be ejected from the air outlet strip to blow away the impurities on the working plate, preventing impurities from existing on the working plate and affecting the embossing quality.
[0016] 2. When the motor rotates, the belt 1 on the output end will carry the two-way threaded rod and the belt 2 will make the two two-way threaded rods rotate at the same time. When the two-way threaded rod rotates, the thread block will move back and forth on the surface of the two-way threaded rod, and when the thread block moves, the gear will mesh with the rack and rotate, so that the cleaning brush will clean the embossing roller while moving, preventing the presence of debris on the embossing roller from affecting the embossing and avoiding the effect of unclear embossing patterns during embossing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the overall structure of an improved embossing roller device provided in Example 1 of the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the overall structure of an improved embossing roller equipment structure;
[0019] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 It is a schematic diagram of the dust removal mechanism structure;
[0021] Figure 5 It is a schematic diagram of the cleaning mechanism structure;
[0022] Figure 6 for Figure 5 Enlarged view of point B in the middle.
[0023] Description of main symbols:
[0024] 1. Main body; 101. Support frame; 102. Bottom plate; 103. Vertical plate; 104. Working plate; 2. Auxiliary mechanism; 201. Auxiliary frame; 202. Fixed column; 203. Ring; 204. Knob; 205. Limiting stick; 3. Dust removal mechanism; 301. Bellows; 302. Air outlet pipe; 303. Booster pump; 304. Air inlet pipe; 305. Opening and closing box; 306. Air outlet strip; 4. Opening and closing mechanism; 401. Fixed rod; 402. Sealing plate; 403, movable rod; 404, round rod; 405, rotating rod; 5, lifting mechanism; 501, electric push rod; 502, lifting plate; 503, fixed block; 504, rotating shaft; 505, flower pressing roller; 6, cleaning mechanism; 601, hollow plate; 602, motor; 603, belt one; 604, two-way threaded rod; 605, belt two; 606, rack; 607, threaded block; 608, gear; 609, cleaning brush. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0026] Please combine Figure 1-Figure 6 An improved embossing roller device of this embodiment includes a main body 1, an auxiliary mechanism 2 is arranged on the top of the main body 1, an opening and closing mechanism 4 is arranged on the top of the main body 1, a dust removal mechanism 3 is arranged on the bottom of the main body 1, a lifting mechanism 5 is arranged on the top of the main body 1, and a cleaning mechanism 6 is arranged on the top of the lifting mechanism 5;
[0027] A support frame 101 is fixedly connected to the bottom of the main body 1, a bottom plate 102 is fixedly connected inside the support frame 101, two vertical plates 103 are fixedly connected to the top of the main body 1, the two vertical plates 103 are symmetrically distributed in the middle of the main body 1, a working plate 104 is fixedly connected to the top of the main body 1, and a slide groove is opened inside the vertical plates 103.
[0028] The auxiliary mechanism 2 includes two auxiliary frames 201 fixedly connected to the top of the main body 1, and the two auxiliary frames 201 are symmetrically distributed with the working plate 104 as the center. The interior of the auxiliary frame 201 is fixedly connected with a fixed column 202, and the outer surface of the fixed column 202 is slidably connected with a ring 203. The side of the ring 203 away from the working plate 104 is fixedly connected with a knob 204, and the side of the ring 203 away from the knob 204 is fixedly connected with a limit rod 205. First, open the bellows 301 and the air outlet pipe 302, and then slide the ring 203 to adjust the limit rod 205.
[0029] The dust removal mechanism 3 includes a bellows 301 fixedly connected to the top of the base plate 102, an air outlet pipe 302 is fixedly connected to the right side of the bellows 301, a booster pump 303 is fixedly connected to the side of the air outlet pipe 302 away from the bellows 301, an air inlet pipe 304 is fixedly connected to the front and rear walls of the booster pump 303, an air inlet pipe 304 is fixedly connected to the side of the air inlet pipe 304 away from the booster pump 303, an opening and closing box 305 is fixedly connected to the outer surface of the air inlet pipe 304, and the movable rod 403 rises while rotating with the sealing plate 402 around the fixed rod 401 to block the air inlet of the air inlet pipe 304, and when the embossing is completed and the material leaves, the electric push rod 501 rises with the lifting plate 502.
[0030] The opening and closing mechanism 4 includes a fixed rod 401 fixedly connected to the inside of the opening and closing box 305, the outer surface of the fixed rod 401 is rotatably connected to the sealing plate 402, the side of the fixed rod 401 away from the sealing plate 402 is rotatably connected to the movable rod 403, the side of the movable rod 403 away from the sealing plate 402 is rotatably connected to the round rod 404, the middle part of the round rod 404 is rotatably connected to the rotating rod 405, the rear wall of the rotating rod 405 is fixedly connected to the outer wall of the vertical plate 103, when the electric push rod 501 moves downward with the lifting plate 502, the horizontal plate above the lifting plate 502 will press down the round rod 404, so that the round rod 404 rotates around the rotating rod 405.
[0031] The lifting mechanism 5 includes two electric push rods 501 fixedly connected to the top of the main body 1, and the two electric push rods 501 are symmetrically distributed with the working plate 104 as the center. A lifting plate 502 is fixedly connected to the top of the electric push rod 501, and the lifting plate 502 slides inside the slide groove. A fixed block 503 is fixedly connected to the side of the lifting plate 502 close to the working plate 104, and a rotating shaft 504 is rotatably connected to the side of the fixed block 503 away from the lifting plate 502. A embossing roller 505 is fixedly connected to the side of the rotating shaft 504 away from the fixed block 503, and teeth are fixedly connected to the outer surface of one of the rotating shafts 504. When the embossing is completed and the material leaves, the electric push rod 501 rises with the lifting plate 502. At this time, the sealing plate 402 is separated from the air inlet of the air inlet pipe 304, so that the gas is ejected from the air outlet strip 306 to blow away the impurities on the working plate 104.
[0032] The cleaning mechanism 6 includes a hollow plate 601 fixedly connected to the top of the fixed block 503, and a motor 602 is fixedly connected to the right outer wall of the hollow plate 601. The output end of the motor 602 passes through the interior of the hollow plate 601 and is meshed with teeth. Two bidirectional threaded rods 604 are rotatably connected inside the hollow plate 601. A belt 1 603 is sleeved on the outer surface of the output end of the motor 602. The end of the belt 1 603 away from the motor 602 is sleeved and connected to one of the bidirectional threaded rods 604. The outer surfaces of the two bidirectional threaded rods 604 are sleeved with a belt 2 605. Impurities exist on the work plate 104, which affects the embossing quality. When the motor 602 rotates, the belt 1 603 on the output end will carry the bidirectional threaded rod 604 and the belt 2 605 will cause the two bidirectional threaded rods 604 to rotate at the same time. When the bidirectional threaded rod 604 rotates, the thread block 607 will move back and forth on the surface of the bidirectional threaded rod 604.
[0033] A rack 606 is fixedly connected to the inner wall of the rear wall of the hollow plate 601, and a threaded block 607 is threadedly connected to the outer surface of the two bidirectional threaded rods 604. A plug rod is rotatably connected to the middle part of the threaded block 607, and the plug rod passes through the top and bottom outer walls of the threaded block 607. A gear 608 is fixedly connected to the top of the plug rod, and the outer surface of the gear 608 is meshed with the rack 606. A cleaning brush 609 is fixedly connected to the bottom of the plug rod, and when the threaded block 607 moves, the gear 608 will mesh with the rack 606 and rotate, so that the cleaning brush 609 can clean the flower embossing roller 505 while moving, to prevent the presence of debris on the flower embossing roller 505 from affecting the embossing.
[0034] The implementation principle of an improved embossing roller device in the embodiment of the present application is as follows: first, open the bellows 301 and the air outlet 302, then slide the ring 203 to adjust the limit rod 205, and after adjusting the height of the limit rod 205, start the motor to rotate the embossing roller 505, and then push the material to be embossed from the auxiliary mechanism 2 to the working plate 104, and then start the electric push rod 501 to lower the embossing roller 505 for embossing. When the electric push rod 501 moves downward with the lifting plate 502, the horizontal plate on the lifting plate 502 will press down the round rod 404, so that the round rod 404 rotates around the rotating rod 405 as the center, and when the round rod 404 rotates, it will bring the movable rod 403 up, and when the movable rod 403 rises, it will bring the sealing plate 402 to rotate around the fixed rod 401 as the center, blocking the air inlet of the air inlet duct 304. When the embossing is completed, the material leaves, and the electric push rod 501 is turned on. The push rod 501 brings the lifting plate 502 up. At this time, the sealing plate 402 is separated from the air inlet of the air inlet pipe 304, so that the gas is ejected from the air outlet strip 306 to blow away the impurities on the working plate 104, and the impurities on the working plate 104 affect the embossing quality. When the motor 602 rotates, it will carry the two-way threaded rod 604 through the belt 1 603 on the output end and make the two two-way threaded rods 604 rotate at the same time through the belt 2 605. When the two-way threaded rod 604 rotates, the thread block 607 will move back and forth on the surface of the two-way threaded rod 604, and when the thread block 607 moves, the gear 608 will rotate in meshing with the rack 606, so that the cleaning brush 609 will clean the embossing roller 505 while moving, to prevent the presence of debris on the embossing roller 505 from affecting the embossing, and to avoid the effect of unclear embossing patterns during embossing.
[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. An improved embossing roller device, comprising a main body (1), characterized in that: The top of the main body (1) is provided with an auxiliary mechanism (2), the top of the main body (1) is provided with an opening and closing mechanism (4), the bottom of the main body (1) is provided with a dust removal mechanism (3), the top of the main body (1) is provided with a lifting mechanism (5), and the top of the lifting mechanism (5) is provided with a cleaning mechanism (6); The bottom of the main body (1) is fixedly connected to a support frame (101), the interior of the support frame (101) is fixedly connected to a bottom plate (102), the top of the main body (1) is fixedly connected to two vertical plates (103), the two vertical plates (103) are symmetrically distributed in the middle of the main body (1), the top of the main body (1) is fixedly connected to a working plate (104), and a sliding groove is provided inside the vertical plates (103).
2. An improved embossing roller device as claimed in claim 1, characterized in that: The auxiliary mechanism (2) comprises two auxiliary frames (201) fixedly connected to the top of the main body (1), the two auxiliary frames (201) being symmetrically distributed with the working plate (104) as the center, the interior of the auxiliary frame (201) being fixedly connected with a fixing column (202), the outer surface of the fixing column (202) being slidably connected with a ring (203), the side of the ring (203) away from the working plate (104) being fixedly connected with a knob (204), and the side of the ring (203) away from the knob (204) being fixedly connected with a limit rod (205).
3. An improved embossing roller device as claimed in claim 2, characterized in that: The dust removal mechanism (3) comprises a bellows (301) fixedly connected to the top of the bottom plate (102); an air outlet pipe (302) is fixedly connected to the right side of the bellows (301); a booster pump (303) is fixedly connected to the side of the air outlet pipe (302) away from the bellows (301); an air inlet pipe (304) is fixedly connected to the front and rear walls of the booster pump (303); an air outlet strip (306) is fixedly connected to the side of the air inlet pipe (304) away from the booster pump (303); and an opening and closing box (305) is fixedly connected to the outer surface of the air inlet pipe (304).
4. An improved embossing roller device as claimed in claim 3, characterized in that: The opening and closing mechanism (4) comprises a fixed rod (401) fixedly connected to the inside of the opening and closing box (305); the outer surface of the fixed rod (401) is rotatably connected to a sealing plate (402); the side of the fixed rod (401) away from the sealing plate (402) is rotatably connected to a movable rod (403); the side of the movable rod (403) away from the sealing plate (402) is rotatably connected to a round rod (404); the middle part of the round rod (404) is rotatably connected to a rotating rod (405); and the rear wall of the rotating rod (405) is fixedly connected to the outer wall of the vertical plate (103).
5. An improved embossing roller device as claimed in claim 4, characterized in that: The lifting mechanism (5) comprises two electric push rods (501) fixedly connected to the top of the main body (1), the two electric push rods (501) are symmetrically distributed with the working plate (104) as the center, the top of the electric push rod (501) is fixedly connected with a lifting plate (502), the lifting plate (502) slides inside the slide groove, the lifting plate (502) is fixedly connected to a fixed block (503) on the side close to the working plate (104), the fixed block (503) is rotatably connected to a rotating shaft (504) on the side away from the lifting plate (502), the rotating shaft (504) is fixedly connected to a pattern pressing roller (505) on the side away from the fixed block (503), and one of the rotating shafts (504) is fixedly connected to a toothed portion on the outer surface.
6. An improved embossing roller device as claimed in claim 5, characterized in that: The cleaning mechanism (6) comprises a hollow plate (601) fixedly connected to the top of the fixed block (503); a motor (602) is fixedly connected to the right outer wall of the hollow plate (601); an output end of the motor (602) passes through the interior of the hollow plate (601) and is meshed with teeth; two bidirectional threaded rods (604) are rotatably connected to the interior of the hollow plate (601); a belt 1 (603) is sleeved on the outer surface of the output end of the motor (602); an end of the belt 1 (603) away from the motor (602) is sleeved and connected to one of the bidirectional threaded rods (604); and belt 2 (605) is sleeved on the outer surfaces of the two bidirectional threaded rods (604).
7. An improved embossing roller device as claimed in claim 6, characterized in that: A rack (606) is fixedly connected to the inner wall of the rear wall of the hollow plate (601); a threaded block (607) is threadedly connected to the outer surfaces of the two bidirectional threaded rods (604); a plug rod is rotatably connected to the middle of the threaded block (607); the plug rod penetrates the top and bottom outer walls of the threaded block (607); a gear (608) is fixedly connected to the top of the plug rod; the outer surface of the gear (608) is meshed with the rack (606); and a cleaning brush (609) is fixedly connected to the bottom of the plug rod.
Citation Information
Patent Citations
Improved embossing roller equipment
CN107571626A