Simple and convenient environment-friendly sweeper
Through mechanical conduction, the cleaner is driven to operate in the opposite direction, which solves the problems of easy damage to the existing cleaner motor and high energy consumption, and achieves efficient cleaning and improving the quality of raw materials.
Patent Information
- Application Number
- CN202421412301.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In glass processing and production, existing sweepers are difficult to effectively clean glass debris on conveyor belts due to the easy damage to the motor and high energy consumption, resulting in product contamination and damage.
The cleaning operation is driven by mechanical conduction to drive the cleaning operation in the opposite direction, and the conveyor belt operation is used to drive the inertial operation of the auxiliary roller, cancel the motor, and reduce costs and energy consumption.
It effectively improves the cleaning and material return effect, improves the quality of raw materials and product quality, avoids motor damage and dust pollution, and ensures production safety.
Smart Images
Figure CN222592610U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sweepers, and in particular relates to a simple and environmentally friendly sweeper. Background Art
[0002] Conveyor belts, also known as conveyor belts, are an indispensable part of glass processing and production. However, when conveyor belts are used to transport glass materials, glass is prone to produce particles, dust and other debris after grinding and cutting. Since conveyor belts are cyclical conveying equipment, some glass materials are prone to remain after being discharged from the conveyor belts, causing the conveyor belts to bring the remaining glass debris back and mix them with subsequent glass materials, which may contaminate the products and cause damage. Especially in glass production with high purity requirements, a cleaner is required to clean the conveyor belts and return the materials. However, existing cleaners basically drive the brush through the operation of the motor, and the motor is often easily damaged due to the large amount of dust on site, resulting in high cost expenditure. Utility Model Content
[0003] The utility model provides a simple and environmentally friendly sweeper, which has the characteristics of solving the problems of easy damage of the motor when driving the sweeper and excessive energy consumption.
[0004] The utility model provides the following technical solution: it includes a conveyor belt, a main roller, a tensioning roller and a tensioning adjuster, a sweeper is arranged at the bottom of the conveyor belt, the sweeper is slidably connected to the bottom end of the conveyor belt, a first pulley is installed at one end of the tensioning roller, a driven gear is installed at one end of the sweeper, a rotating shaft is arranged on one side of the sweeper, a driving gear is installed on the side wall of the rotating shaft, the driving gear is meshed and connected to the side wall of the driven gear, a second pulley is installed at one end of the rotating shaft, a synchronously rotating transmission belt is arranged between the second pulley and the first pulley, and the first pulley drives the second pulley to rotate synchronously through the synchronously rotating transmission belt.
[0005] Among them, a collecting box is arranged on one side of the sweeper, a feeding port is opened on one side of the collecting box, the feeding port corresponds to the position of the sweeper, and the collecting box is slidably connected to the side wall of the sweeper.
[0006] Wherein, the inner wall of the collection box is rotatably connected with a driven shaft, and the side wall of the driven shaft is fixedly connected with a plurality of material guide plates, and the driven shaft transfers and discharges the materials through the plurality of material guide plates.
[0007] Wherein, the driven shaft is installed at one end of the rotating shaft, and the driven shaft rotates in the opposite direction to the sweeper.
[0008] Among them, two arc-shaped concave plates are fixedly connected to the inner wall of the collection box, the material guide plate is slidably connected to one side of the two arc-shaped concave plates, and the bottom end of the collection box is detachably connected to a blocking bottom plate.
[0009] The beneficial effects of the utility model are as follows: the utility model utilizes the objective condition that the conveyor belt drives the auxiliary roller to run by inertia, and drives the sweeper to run in the opposite direction to perform cleaning operations through mechanical transmission. The rotation speed of the brush is reduced to a certain extent, thereby improving the cleaning and material return effect, effectively improving the quality of raw materials, and improving the product quality yield and quality rate. It avoids the use of a motor that makes the sweeper rotate too fast, causing large wear of the brush and general cleaning effect, and avoids the situation where the motor is frequently exposed to dust and is easily damaged, thereby ensuring production safety and improving the quality of raw materials.
[0010] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the test cross-section structure of the utility model;
[0012] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0013] Figure 3 It is a front view enlarged cross-sectional structural schematic diagram of the collection box and other components in the utility model.
[0014] In the figure: 1. conveyor belt; 11. main roller; 12. tensioning roller; 121. first pulley; 13. tensioning adjuster; 2. sweeper; 21. driven gear; 22. rotating shaft; 23. driving gear; 24. second pulley; 241. synchronous rotating transmission belt; 3. collecting box; 31. driven shaft; 311. guide plate; 32. feed inlet; 33. arc concave plate; 34. blocking bottom plate. DETAILED DESCRIPTION
[0015] See also Figure 1-Figure 3 The utility model provides the following technical solutions: including a conveyor belt 1, a main roller 11, a tensioning roller 12 and a tensioning adjuster 13, a sweeper 2 is arranged at the bottom of the conveyor belt 1, the sweeper 2 is slidably connected to the bottom end of the conveyor belt 1, a first pulley 121 is installed at one end of the tensioning roller 12, a driven gear 21 is installed at one end of the sweeper 2, a rotating shaft 22 is arranged on one side of the sweeper 2, a driving gear 23 is installed on the side wall of the rotating shaft 22, the driving gear 23 is meshed and connected to the side wall of the driven gear 21, a second pulley 24 is installed at one end of the rotating shaft 22, a synchronously rotating transmission belt 241 is arranged between the second pulley 24 and the first pulley 121, and the first pulley 121 drives the second pulley 24 to rotate synchronously through the synchronously rotating transmission belt 241.
[0016] In this embodiment: the conveyor belt 1 is driven by the main roller 11, so that the conveyor belt 1 can transport materials, the tensioning roller 12 is at the bottom of the conveyor belt 1, and the tensioning roller 12 squeezes and releases pressure on the conveyor belt 1, so that the conveyor belt 1 can achieve tension adjustment, which is convenient for adjusting the appropriate tension of the conveyor belt 1. The appropriate tension can ensure that there is enough friction between the conveyor belt 1 and the main roller 11, thereby achieving smooth and efficient power transmission, preventing slippage, and allowing the conveyor belt 1 to continue to work normally. The conveyor belt 1 drives the tensioning roller 12 to rotate, so that The tensioning roller 12 has the ability to rotate by itself, and the tensioning roller 12 supports and drives the first pulley 121 to rotate. The sweeper 2 is also at the bottom of the conveyor belt 1. When the sweeper 2 rotates, it cleans the conveyor belt 1 through the brush on the side wall. The rotating shaft 22 supports the driving gear 23 and the second pulley 24. The first pulley 121 drives the second pulley 24 to rotate through the synchronously rotating transmission belt 241, so that the second pulley 24 can drive the rotating shaft 22 to rotate, and the rotating shaft 22 drives the driving gear 23 to rotate synchronously. The driving gear 23 uses the meshing The teeth drive the driven gear 21 to rotate, so that the sweeper 2 obtains the ability to rotate and clean, thereby eliminating the motor, reducing costs, reducing energy consumption, and achieving energy saving and consumption reduction effects. In response to energy saving and consumption reduction, the tensioning regulator 13 can control the up and down height adjustment of the components such as the sweeper 2, and then adjust the cleaning force of the sweeper 2 on the conveyor belt 1. The rotating shaft 22 and the tensioning roller 12 rotate in the same direction, and the driving gear 23 and the driven gear 21 rotate in the opposite direction, so that the driven gear 21 can drive the sweeper 2 to complete the rotation direction opposite to the rotating shaft 22, and the sweeper 2 does not need to be externally mounted. The motor can rotate when driven, and the sweeper 2 is close to the conveyor belt 1, so as to avoid the motor causing the sweeper 2 to rotate too fast, resulting in great wear of the brush and general cleaning effect. It also avoids the situation that the motor is often in contact with dust and is easily damaged, ensuring production safety and improving the quality of raw materials. The objective condition of the conveyor belt 1 driving the inertia of the auxiliary roller is utilized, and the sweeper 2 is driven to run in the opposite direction through mechanical transmission to perform cleaning operations. The brush speed is reduced to a certain extent, which improves the cleaning and material return effect, effectively improves the quality of raw materials, and improves the product quality rate and quality rate.
[0017] A collecting box 3 is provided on one side of the sweeper 2, and a feed port 32 is opened on one side of the collecting box 3. The feed port 32 corresponds to the position of the sweeper 2, and the collecting box 3 is slidably connected to the side wall of the sweeper 2; when the sweeper 2 cleans the residual material at the bottom of the conveyor belt 1, the sweeper 2 drives the cleaned material to rotate and swing in the direction of the feed port 32, and the material enters the collecting box 3 through the feed port 32 for storage. The top of the collecting box 3 is relatively high, which can play a good shielding and guiding role for the material, reduce the diffusion of the material into the ambient air, and improve the quality of the working environment. At the same time, the brush on the sweeper 2 contacts the collecting box 3, so that the collecting box 3 can use the opening of the feed port 32 to scrape and intercept the material on the brush of the sweeper 2, thereby improving the ability of the material to separate from the sweeper 2.
[0018] The inner wall of the collecting box 3 is rotatably connected to a driven shaft 31, and a plurality of guide plates 311 are fixedly connected to the side wall of the driven shaft 31. The driven shaft 31 transfers and discharges the materials through the plurality of guide plates 311; the driven shaft 31 supports and drives the plurality of guide plates 311 and the feed port 32, and an angle is formed between two adjacent guide plates 311. After the sweeper 2 swings the cleaned materials into the internal space of the collecting box 3, the materials reach the space between the two adjacent guide plates 311, and the driven shaft 31 drives the guide plates 311 to rotate, so that the guide plates 311 can drive the materials to be transferred to the space below the collecting box 3. When the space between the two guide plates 311 is at the bottom, the materials slide into the inside of the collecting box 3, thereby realizing the ability of the collecting box 3 to collect materials, and the guide plates 311 separate the upper and lower spaces of the collecting box 3, reducing the influence of external airflow on the materials stored inside the collecting box 3, so that the collecting box 3 can stably collect the materials.
[0019] The driven shaft 31 is installed at one end of the rotating shaft 22, and the driven shaft 31 rotates in the opposite direction to the sweeper 2; the driven shaft 31 is docked with the rotating shaft 22, so that the rotating shaft 22 can drive the driven shaft 31 to rotate synchronously and in the same direction when rotating, thereby enabling the driven shaft 31 to obtain the ability to drive the guide plate 311, without the need for motor drive, thereby reducing energy consumption.
[0020] Two arc-shaped recessed plates 33 are fixedly connected to the inner wall of the collecting box 3, and a material guide plate 311 is slidably connected to one side of the two arc-shaped recessed plates 33. A sealing bottom plate 34 is detachably connected to the bottom end of the collecting box 3. When the material guide plate 311 contacts the arc-shaped recessed plates 33, the arc-shaped recessed plates 33 can cooperate with the material guide plate 311 to improve the airtightness of the internal space of the collecting box 3 after separation, and improve the stability of the storage space below the collecting box 3. When the sealing bottom plate 34 is opened, it is convenient to uniformly clean and process the materials inside the collecting box 3.
[0021] The working principle and use process of the utility model are as follows: when the device is used, the main roller 11 conveys the material, the main roller 11 drives the tensioning roller 12 to rotate, the tensioning roller 12 drives the first pulley 121 to rotate, the first pulley 121 drives the second pulley 24 to rotate through the synchronously rotating transmission belt 241, the second pulley 24 drives the driving gear 23 to rotate synchronously in the same direction through the rotating shaft 22, the driving gear 23 drives the driven gear 21 to rotate synchronously in the opposite direction, the driven gear 21 drives the sweeper 2 to rotate, and when the sweeper 2 rotates, the conveyor belt 1 is cleaned by the brush on the side wall, thereby eliminating the motor, reducing costs, reducing energy consumption, and achieving energy-saving and consumption-reducing effects. In response to energy-saving and consumption-reducing, the sweeper 2 is driven to run in the opposite direction through mechanical transmission. During cleaning operation, the brush rotation speed is reduced to a certain extent, which improves the cleaning and material return effect, effectively improves the quality of raw materials, and improves the product quality yield and quality rate. The sweeper 2 drives the cleaned material to rotate and swing in the direction of the feed port 32, and the material passes through the feed port 32 into the collection box 3 for storage, so that the rotating shaft 22 can drive the driven shaft 31 to rotate synchronously and in the same direction during rotation. When the space between the two guide plates 311 is at the bottom, the material slides into the collection box 3, thereby realizing the collection box 3's ability to collect materials, and the guide plates 311 separate the upper and lower spaces of the collection box 3, reducing the influence of external airflow on the materials stored in the collection box 3, so that the collection box 3 can stably collect materials.
Claims
1. A simple and environmentally friendly cleaner, comprising a conveyor belt (1), a main roller (11), a tensioning roller (12) and a tensioning regulator (13), characterized in that: A sweeper (2) is arranged at the bottom of the conveyor belt (1), and the sweeper (2) is slidably connected to the bottom end of the conveyor belt (1); a first pulley (121) is installed at one end of the tensioning roller (12); a driven gear (21) is installed at one end of the sweeper (2); a rotating shaft (22) is arranged on one side of the sweeper (2); a driving gear (23) is installed on the side wall of the rotating shaft (22); the driving gear (23) is meshedly connected to the side wall of the driven gear (21); a second pulley (24) is installed at one end of the rotating shaft (22); a synchronously rotating transmission belt (241) is arranged between the second pulley (24) and the first pulley (121); the first pulley (121) drives the second pulley (24) to rotate synchronously through the synchronously rotating transmission belt (241).
2. The simple and environmentally friendly sweeper according to claim 1 is characterized in that: A collecting box (3) is provided on one side of the sweeper (2), a feed port (32) is opened on one side of the collecting box (3), the feed port (32) corresponds to the position of the sweeper (2), and the collecting box (3) is slidably connected to the side wall of the sweeper (2).
3. The simple and environmentally friendly sweeper according to claim 2 is characterized in that: The inner wall of the collection box (3) is rotatably connected to a driven shaft (31), and the side wall of the driven shaft (31) is fixedly connected to a plurality of material guide plates (311), and the driven shaft (31) transfers and discharges materials through the plurality of material guide plates (311).
4. The simple and environmentally friendly sweeper according to claim 3 is characterized in that: The driven shaft (31) is mounted on one end of the rotating shaft (22), and the driven shaft (31) rotates in the opposite direction to the sweeper (2).
5. The simple and environmentally friendly sweeper according to claim 3 is characterized in that: Two arc-shaped concave plates (33) are fixedly connected to the inner wall of the collection box (3), the guide plate (311) is slidably connected to one side of the two arc-shaped concave plates (33), and a blocking bottom plate (34) is detachably connected to the bottom end of the collection box (3).