Drill rod carburizing device
By designing a carburizing device for drill rods, the drill rod disc, support seat and pad rod can achieve uniform support and shape of the drill rod, combined with the sealing positioning of the mobile rod and suction cup, the problems of uneven carburizing, easy deformation of the drill rod and low manual operation efficiency in the existing carburizing process are solved, and the carburizing efficiency and drill rod quality are improved.
Patent Information
- Application Number
- CN202421021734.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In the existing drill rod carburizing process, the carburization is uneven, the drill rod is prone to deform and bend, and the manual operation efficiency is low, so it is impossible to effectively suspend multiple processing workpieces, resulting in increased product contact and work difficulty.
A drill rod carburizing device is designed. The drill rod supports the support at the top of the support seat through the drill rod disc, and the pad rod provides a fixed support to the bottom of the drill rod to ensure uniform carburizing. The drill rod disc is filled with sealed round grooves, and is positioned and fixed with the rotating moving rod and suction cup to prevent the medium from overflowing.
The efficiency of carburizing of the drill rod is improved, and the carburizing effect is affected due to problems in placement position is avoided, and the uniformity and quality of the drill rod is ensured, while reducing the difficulty of manual operation.
Smart Images

Figure CN222593986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drill rods, in particular to a drill rod carburizing device. Background Art
[0002] At present, the carburizing process of drill rods used in mining and earthwork engineering mostly adopts an integral carburizing rack in the production process. The drill rod is loaded into the carburizing rack and then loaded into a pit carburizing furnace for carburizing treatment. This treatment method results in uneven carburizing, poor carburizing quality of the drill rod, and easy deformation and bending of the drill rod.
[0003] After carburizing, the drill rod needs to be straightened, and currently, manual loading and unloading is usually adopted. Manual material placement is required before carburizing begins, which has low work efficiency and is prone to affecting the carburizing effect due to problems with the placement position. At the same time, after the carburizing treatment disclosed in the prior art, the device structure is relatively simple, and a large number of processed workpieces cannot be hung and dried at the same time, resulting in a large number of processed products being unable to be effectively hung and placed, and there is contact between the products, which increases the difficulty of working the drill rod. A drill rod carburizing device is now needed to solve the above technical solution. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a drill rod carburizing device, which is equipped with a drill rod disk that drives the drill rod to be supported on the top of a support seat, and the pad rod in the box can shape and support the bottom end of the drill rod to ensure uniform carburizing between multiple drill rods. The drill rod disk can fill and seal the circular groove on the top surface of the working box, and cooperate with the rotating moving rod to drive the suction cup to position and fix the drill rod disk, ensuring that the medium in the box is prevented from overflowing from the top of the working box during the carburizing process, thereby improving the carburizing efficiency of the drill rod, effectively solving the problem of affecting the carburizing effect due to problems with the placement position, and solving the above-mentioned technical problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drill rod carburizing device, comprising a working box, a balance frame is provided on the bottom surface of the working box, a visual window is provided on the front surface of the working box, feed pipes are provided at both ends of the working box, sealing covers are provided on the sides of the feed pipes, a support seat is provided on the inner wall of the working box, a water level sensor is provided on the bottom surface of the support seat, a drill rod plate is provided on the top surface of the support seat, a cushion rod is provided at the bottom end of the working box, a drain rack is provided on the inner side of the balance frame, a receiving tray is provided on the bottom surface of the drain rack, a limiting splint is provided on the top surface of the working box, a limiting frame is provided on the side of the limiting splint, a suction cup is provided on the bottom surface of the limiting splint, and a moving rod is provided on the top surface of the suction cup.
[0008] Preferably, the bottom surface of the working box is fixedly connected to a balance frame, the middle of the front of the working box is fixedly connected to a visual window, the front of the working box is fixedly connected to a control panel, and both ends of the working box are respectively fixedly connected to feed pipes, and the sides of the feed pipes respectively pass through the working box.
[0009] Through the above technical scheme, the drill rod disc drives the drill rod from the top surface of the working box directly into the box, and the support seat supports the drill rod disc at its top. After entering the working box, the limiting clamp is directly rotated to drive the suction cup and the moving rod to move to the top surface of the drill rod disc, and the moving rod is threadedly connected to the limiting clamp. Then, the moving rod is rotated to drive the suction cup to be adsorbed and positioned on the top surface of the drill rod disc, thereby ensuring that the inner side of the box is in a sealed state when the drill rod is carburizing inside the working box, which can effectively improve the carburizing efficiency of the drill rod.
[0010] Preferably, the feed pipe and the sealing cover are fixed by threads, and the sealing cover is detachably installed on the side end of the feed pipe, an empty groove is opened on the front of the balance frame, and the drain rack is fixedly installed on the inner side of the empty groove, and the balance frame and the drain rack top surface are respectively provided with arc grooves.
[0011] Through the above technical scheme, the medium required for carburizing is connected to the feed pipe by the pipeline driven by the pump body, and before starting the pump body, it is necessary to start the electromagnetic valve on the inner wall of the working box first, so that the medium directly enters the inside of the nozzle through the feed pipe, and the nozzle is directly aimed at the drill rod for spraying, and multiple nozzles are aimed at the drill rod for spraying at the same time, so that the drill rod can be evenly carburized, and the water level sensor can monitor the depth of the medium in the box at any time to avoid excessive overflow of the medium. The reverse rotation of the moving rod drives the suction cup to lift from the top of the receiving tray, so that the receiving tray can be directly taken out of the box, and the drill rods are pulled out from the bottom of the drill rod tray in turn and stored on the drain rack and the top of the balance frame for draining, thereby avoiding contact between the drill rods, thereby effectively improving the carburizing efficiency of the drill rods.
[0012] Preferably, the receiving tray is inserted into the front of the balance frame, and the receiving tray is located on the bottom of the balance frame, the drain rack is fixedly connected to the balance frame, a circular groove is provided on the top surface of the working box, and both ends of the inner wall of the working box are fixedly connected to the support seat.
[0013] Through the above technical scheme, the drill rod disc drives the drill rod to be supported on the top of the support seat, and the pad rod in the box can shape and support the bottom end of the drill rod to ensure uniform carburizing between multiple drill rods. The drill rod disc can fill and seal the circular groove on the top surface of the working box, and cooperate with the rotating moving rod to drive the suction cup to position and fix the drill rod disc, which can ensure that the medium in the box is prevented from overflowing from the top of the working box during the carburizing process, thereby improving the carburizing efficiency of the drill rod and effectively solving the problem of affecting the carburizing effect due to problems with the placement position.
[0014] Preferably, the drill rod disc is detachably mounted on the bottom surface of the working box, and the drill rod is detachably mounted on the bottom surface of the drill rod disc, the bottom surface of the working box is fixedly connected to a pad rod, and the limit clamp is rotatably mounted between the limit frames.
[0015] Through the above technical scheme, after the carburizing work is completed, the drill rods can be pulled out from the bottom of the drill rod plate in turn and stored on the drain rack and the top surface of the balance frame for static draining, thereby avoiding contact problems caused by the suspension between the drill rods. The drill rods lie flat on the inner side of the arc groove on the drain rack and the top surface of the balance frame in turn, which can achieve drainage while reducing the difficulty of the work caused by the suspension of the drill rods, effectively improving the safety of the drill rods, and avoiding contact between the drill rods, thereby effectively improving the quality of the drill rods and work efficiency.
[0016] Compared with the prior art, the utility model provides a drill rod carburizing device, which has the following beneficial effects:
[0017] 1. The utility model drives the drill rod to be supported on the top of the support seat through the drill rod disc, and the pad rod in the box can shape and support the bottom end of the drill rod to ensure uniform carburizing between multiple drill rods. The drill rod disc can fill and seal the circular groove on the top surface of the working box, and the suction cup is driven by the rotating moving rod to position and fix the drill rod disc, which can ensure that the medium in the box is prevented from overflowing from the top of the working box during the carburizing process, thereby improving the carburizing efficiency of the drill rod and effectively solving the problem of affecting the carburizing effect due to problems with the placement position.
[0018] 2. After the carburizing work is completed, the utility model can pull out the drill rods from the bottom of the drill rod plate in turn and store them on the drain rack and the top surface of the balance frame to stand and drain, thereby avoiding contact problems caused by the suspension of the drill rods. The drill rods lie flat on the inner sides of the arc grooves on the drain rack and the top surface of the balance frame in turn, which can achieve drainage while reducing the difficulty of the work caused by the suspension of the drill rods, effectively improving the safety of the drill rods, and avoiding contact between the drill rods, thereby effectively improving the quality of the drill rods and working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the front structure of the working box of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the working box of the utility model;
[0021] Figure 3 It is a schematic diagram of the top cross-sectional structure of the balance frame of the utility model.
[0022] Among them: 1. working box; 2. balance frame; 3. visual window; 4. feed pipe; 5. sealing cover; 6. support seat; 7. water level sensor; 8. drill rod plate; 9. pad rod; 10. drain rack; 11. receiving tray; 12. limit splint; 13. limit rack; 14. suction cup; 15. moving rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3 A drill rod carburizing device comprises a working box 1, a balancing frame 2 is arranged on the bottom surface of the working box 1, a visual window 3 is arranged on the front surface of the working box 1, feeding pipes 4 are arranged at both ends of the working box 1, and sealing covers 5 are arranged on the sides of the feeding pipes 4, a supporting seat 6 is arranged on the inner wall of the working box 1, a water level sensor 7 is arranged on the bottom surface of the supporting seat 6, a drill rod plate 8 is arranged on the top surface of the supporting seat 6, a cushion rod 9 is arranged at the bottom end of the working box 1, a drain rack 10 is arranged on the inner side of the balancing frame 2, a receiving tray 11 is arranged on the bottom surface of the drain rack 10, a limiting clamp 12 is arranged on the top surface of the working box 1, a limiting frame 13 is arranged on the side of the limiting clamp 12, a suction cup 14 is arranged on the bottom surface of the limiting clamp 12, and a moving rod 15 is arranged on the top surface of the suction cup 14.
[0025] Specifically, the bottom surface of the working box 1 is fixedly connected to the balance frame 2, the middle of the front of the working box 1 is fixedly connected to the visual window 3, the front of the working box 1 is fixedly connected to the control panel, and the two ends of the working box 1 are respectively fixedly connected to the feed pipe 4, and the sides of the feed pipe 4 respectively penetrate the working box 1. The advantage is that the drill rod disc 8 drives the drill rod to directly enter the box from the top surface of the working box 1, and the support seat 6 supports the drill rod disc 8 at its top. After entering the working box 1, the limit clamping plate 12 is directly rotated to drive the suction cup 14 and the moving rod 15 to move to the top surface of the drill rod disc 8, and the moving rod 15 is threadedly connected to the limit clamping plate 12, and then the moving rod 15 is rotated to drive the suction cup 14 to be adsorbed and positioned on the top surface of the drill rod disc 8, thereby ensuring that the inner side of the box is in a sealed state when the drill rod is carburized inside the working box 1, which can effectively improve the carburizing efficiency of the drill rod.
[0026] Specifically, the feed pipe 4 and the sealing cover 5 are fixed by threads, and the sealing cover 5 is detachably installed on the side end of the feed pipe 4, an empty groove is opened on the front of the balance frame 2, and the drain rack 10 is fixedly installed on the inner side of the empty groove, and the top surfaces of the balance frame 2 and the drain rack 10 are respectively opened with arc grooves. The advantage is that the medium required for carburizing is connected to the feed pipe 4 through the pipeline driven by the pump body, and before starting the pump body, the electromagnetic valve on the inner wall of the working box 1 needs to be started first, so that the medium directly enters the inner side of the nozzle through the feed pipe 4, and the nozzle is directly aimed at the drill rod for spraying, and multiple nozzles are aimed at the drill rod for spraying at the same time, so that the drill rod can be evenly carburized, and the water level sensor 7 can monitor the depth of the medium in the box at any time to avoid excessive overflow of the medium. The reverse rotation of the moving rod 15 drives the suction cup 14 to be lifted from the top of the receiving tray 11, and the receiving tray 11 can be directly taken out of the box, and the drill rods are pulled out from the bottom of the drill rod tray 8 in turn and stored in the drain rack 10 and the top surface of the balance frame 2 for draining, thereby avoiding contact between the drill rods, thereby effectively improving the carburizing efficiency of the drill rods.
[0027] Specifically, the receiving tray 11 is inserted into the front of the balance frame 2, and the receiving tray 11 is located on the bottom of the balance frame 2, the drain rack 10 is fixedly connected to the balance frame 2, a circular groove is provided on the top of the working box 1, and the two ends of the inner wall of the working box 1 are fixedly connected to the support seat 6. The advantage is that the drill rod tray 8 drives the drill rod to be supported on the top of the support seat 6, and the pad rod 9 in the box can shape and support the bottom of the drill rod, ensuring that uniform carburizing can be achieved between multiple drill rods, and the drill rod tray 8 can fill and seal the circular groove on the top of the working box 1, and cooperate with the rotating moving rod 15 to drive the suction cup 14 to position and fix the drill rod tray 8, which can ensure that the medium in the box is prevented from overflowing from the top of the working box 1 during the carburizing process, thereby improving the carburizing efficiency of the drill rod, and effectively solving the problem of affecting the carburizing effect due to problems with the placement position.
[0028] Specifically, the drill rod plate 8 is detachably mounted on the bottom surface of the working box 1, and the drill rod is detachably mounted on the bottom surface of the drill rod plate 8, the pad rod 9 is fixedly connected to the bottom surface of the working box 1, and the limit clamp plate 12 is rotatably mounted between the limit frames 13. The advantage is that after the carburizing work is completed, the drill rods can be pulled out from the bottom end of the drill rod plate 8 in turn and stored on the drain rack 10 and the top surface of the balance frame 2 to stand and drain, thereby avoiding the problem of contact between the drill rods when suspended. The drill rods lie flat on the inner side of the arc groove on the top surface of the drain rack 10 and the balance frame 2 in turn, which can achieve drainage while reducing the difficulty of the work caused by the suspension of the drill rods, effectively improving the safety of the drill rods, and avoiding contact between the drill rods, thereby effectively improving the quality and work efficiency of the drill rods.
[0029] When in use, the drill rod disc 8 drives the drill rod from the top surface of the working box 1 directly into the box, and the support seat 6 supports the drill rod disc 8 at its top. After entering the working box 1, the limiting clamp plate 12 is directly rotated to drive the suction cup 14 and the moving rod 15 to move to the top surface of the drill rod disc 8, and the moving rod 15 is threadedly connected with the limiting clamp plate 12. Then, the moving rod 15 is rotated to drive the suction cup 14 to be adsorbed and positioned on the top surface of the drill rod disc 8, thereby ensuring that the inner side of the box is in a sealed state when the drill rod is carburized inside the working box 1, which can effectively improve the carburizing efficiency of the drill rod. The medium required for carburization is connected to the feed pipe 4 by the pump body driving the pipeline, and before starting the pump body, it is required First, start the electromagnetic valve on the inner wall of the working box 1, so that the medium directly enters the inner side of the nozzle through the feed pipe 4, and the nozzle is directly aimed at the drill rod for spraying. Multiple nozzles are aimed at the drill rod for spraying at the same time, so that the drill rod can be evenly carburized, and the water level sensor 7 can monitor the depth of the medium in the box at any time to avoid excessive overflow of the medium. The reverse rotation of the moving rod 15 drives the suction cup 14 to be lifted from the top of the receiving tray 11, and the receiving tray 11 can be directly taken out of the box, and the drill rods are pulled out from the bottom of the drill rod tray 8 in turn and stored in the drain rack 10 and the top surface of the balance frame 2 for draining, thereby avoiding contact between the drill rods, thereby effectively improving the carburizing efficiency of the drill rods.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carburizing device for a drill rod, comprising a working box (1), a balancing frame (2) being arranged on the bottom surface of the working box (1), a visual window (3) being arranged on the front surface of the working box (1), feeding pipes (4) being arranged at both ends of the working box (1), and a sealing cover (5) being arranged on the side of the feeding pipe (4), characterized in that: The inner wall of the working box (1) is provided with a support seat (6), the bottom surface of the support seat (6) is provided with a water level sensor (7), the top surface of the support seat (6) is provided with a drill rod plate (8), the bottom end of the working box (1) is provided with a cushion rod (9), the inner side of the balance frame (2) is provided with a drain rack (10), the bottom surface of the drain rack (10) is provided with a material receiving tray (11), the top surface of the working box (1) is provided with a limit clamp (12), the side surface of the limit clamp (12) is provided with a limit frame (13), the bottom surface of the limit clamp (12) is provided with a suction cup (14), and the top surface of the suction cup (14) is provided with a moving rod (15).
2. A drill rod carburizing device according to claim 1, characterized in that: The bottom surface of the working box (1) is fixedly connected to the balance frame (2), the middle of the front surface of the working box (1) is fixedly connected to the visual window (3), the front surface of the working box (1) is fixedly connected to the control panel, and the two ends of the working box (1) are respectively fixedly connected to the feeding pipe (4), and the sides of the feeding pipe (4) respectively penetrate the working box (1).
3. A drill rod carburizing device according to claim 1, characterized in that: The feed pipe (4) and the sealing cover (5) are fixed by threads, and the sealing cover (5) is detachably installed on the side end of the feed pipe (4). The front of the balance frame (2) is provided with an empty groove, and the drain rack (10) is fixedly installed on the inner side of the empty groove. The top surfaces of the balance frame (2) and the drain rack (10) are respectively provided with arc grooves.
4. A drill rod carburizing device according to claim 1, characterized in that: The receiving tray (11) is inserted into the front of the balance frame (2), and the receiving tray (11) is located on the bottom of the balance frame (2). The drain rack (10) is fixedly connected to the balance frame (2). A circular groove is provided on the top surface of the working box (1), and the two ends of the inner wall of the working box (1) are fixedly connected to the support seat (6).
5. A drill rod carburizing device according to claim 1, characterized in that: The drill rod plate (8) is detachably mounted on the bottom surface of the working box (1), and the drill rod is detachably mounted on the bottom surface of the drill rod plate (8). The bottom surface of the working box (1) is fixedly connected with a pad rod (9), and the limit clamping plate (12) is rotatably mounted between the limit frames (13).