Roller adjusting device of 16-needle computerized flat knitting machine

By designing a roller adjustment device for a 16-pin computer flat machine, the spacing between the main roller and the secondary roller is adjusted using a spring and a adjustment component, the problem of insufficient spacing between the main roller and the secondary roller in the prior art is solved, and the braiding quality and efficiency are improved.

CN222594225UActive Publication Date: 2025-03-11XINJIANG TIANSHAN TEXTILE & APPAREL CO LTD
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Patent Information

Application Number
CN202420668254.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-11
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The spacing between the main roller and the secondary roller of the existing 16-needle computer flatbed is difficult to meet the fabric with flower needles when knitting cashmere sweaters, resulting in a low degree of pulling strength and fabric matching, which easily reduces the knitting quality and forms waste sheets, reducing the practicality and weaving efficiency of the computer flatbed.

Method used

A 16-pin computer flat roller adjustment device is designed, which pulls the secondary roller to approach the main roller by spring, and uses the adjustment component to control the spacing between the main roller and the secondary roller. The adjustment device includes the body, the main roller, the secondary roller, the bearing seat, the connecting assembly and the adjustment component. The spacing between the secondary roller and the main roller is adjusted through the adjustment component to adapt to fabrics of different thicknesses.

Benefits of technology

By adjusting the distance between the main roller and the secondary roller, the thickness needs of the fabric can be exactly met, avoiding thread breakage and edge breakage, and improving fabric quality and braiding efficiency.

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    Figure CN222594225U_ABST
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Abstract

The utility model belongs to the technical field of textile machinery, and particularly discloses a 16-needle computerized flat knitting machine roller adjusting device which comprises a machine body, a main roller, an auxiliary roller and a connecting assembly, the machine body is fixedly connected with two bearing seats, the two ends of the main roller are both connected into the bearing seats, and connecting shafts are connected to the two sides in the machine body. The two ends of the auxiliary roller are in transmission connection with the two connecting shafts through belts respectively, a spring is arranged on one side of the auxiliary roller, and an adjusting assembly used for adjusting the distance between the main roller and the auxiliary roller is arranged in the machine body. According to the utility model, the auxiliary roller is pulled by the spring to have the trend of approaching to the main roller, and the distance between the auxiliary roller and the main roller is controlled by the adjusting component, so that the distance between the main roller and the auxiliary roller can exactly meet the thickness requirement of a fabric during weaving operation, and the phenomenon that the thickness of the fabric is reduced when needles are reduced in the weaving process is avoided. And in the drawing process of the main roller and the auxiliary roller, the situation that threads are snapped and edges are broken due to too tight drawing is avoided, so that the fabric quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a roller adjustment device for a 16-needle computerized flat knitting machine. Background Art

[0002] Computerized flat knitting machine is a double needle plate latch needle weft knitting loom. Its cam device is like a set of flat cams. The needle feet can enter the groove of the cam, move the cam, and force the needle to move up and down regularly in the needle groove of the needle plate. Through the action of the needle hook and the needle latch, the yarn can be woven into knitted fabrics.

[0003] During the product weaving process of the currently used 16G computer flat knitting machine (i.e. 16-needle computer flat knitting machine), the adjustment range of the distance between the main roller and the auxiliary roller inside the existing computer flat knitting machine is limited. The adjustable distance between the main roller and the auxiliary roller can be used for normal weaving of fabrics without lace, but when weaving fabrics with flower needles, even if the distance between the main roller and the auxiliary roller is adjusted to the maximum, since the distance between the main roller and the auxiliary roller is still relatively narrow for fabrics with flower needles, the pulling force of the main roller and the auxiliary roller on the fabric can easily tear the fabric to form waste pieces, which can only be discarded and need to be re-woven.

[0004] Therefore, the pulling force of the main roller and the auxiliary roller of the existing 16-needle computer flat knitting machine is less coordinated with the knitting of fabrics with flower needles, which may reduce the knitting quality of the fabric, resulting in poor practicality of the computer flat knitting machine for knitting cashmere sweaters and other raw materials, and also reduces the knitting efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a 16-needle computer flat knitting machine roller adjustment device to solve the problem that the spacing between the main roller and the auxiliary roller of the existing 16-needle computer flat knitting machine is difficult to meet the needs of fabrics with flower needles when knitting cashmere sweaters, the pulling force and the fabric matching degree are low, which easily reduces the quality of the knitted fabric and even forms waste pieces, resulting in poor practicality of the computer flat knitting machine for knitting cashmere sweaters and low knitting efficiency.

[0006] In order to achieve the above-mentioned purpose, the basic scheme provided by the utility model is: a 16-needle computer flat knitting machine roller adjustment device, including a machine body, a main roller, an auxiliary roller and a connecting assembly, the machine body is fixedly connected to two bearing seats, both ends of the main roller are connected to the bearing seats, connecting shafts are connected to both sides of the machine body, and the two ends of the auxiliary roller are respectively connected to the two connecting shafts with belts, a spring is provided on one side of the auxiliary roller, and the spring is connected to the machine body and the auxiliary roller through the connecting assembly, and an adjustment assembly for adjusting the distance between the main roller and the auxiliary roller is provided in the machine body.

[0007] The principle and beneficial effect of the utility model are as follows: the utility model uses a spring to pull the auxiliary roller so that it has a tendency to approach the main roller, and uses an adjustment component to control the distance between the auxiliary roller and the main roller. When the distance between the auxiliary roller and the main roller is increased, thicker fabrics can be woven, and when the distance between the auxiliary roller and the main roller is decreased, thinner fabrics can be woven, so that the distance between the main roller and the auxiliary roller can just meet the thickness requirement of the fabric, avoiding the situation where the thread is broken and the edge is damaged due to excessive pulling during the pulling of the main roller and the auxiliary roller when the stitches are reduced during the weaving process, thereby improving the fabric quality and efficiency.

[0008] Solution 2, which is a preferred basic solution, the adjusting assembly includes an adjusting block, a push rod and an adjusting rod, one end of the adjusting rod rotates and penetrates the machine body, the other end of the adjusting rod is fixedly connected with a screw, the free end of the screw is threadedly connected to the adjusting block, the inner wall of the machine body is connected with a limit block, the limit block limits the adjusting block and prevents the adjusting block from falling off, the side of the adjusting block away from the adjusting rod is hinged to the push rod, the free end of the push rod is provided with a mounting groove, the machine body is connected with a hinge shaft, the hinge shaft is rotatably connected in the mounting groove, the push rod is connected with a convex portion, the convex portion is against the secondary roller, and the side of the push rod close to the limit block is rounded;

[0009] When the adjusting rod is rotated forward, the screw is gradually screwed out of the adjusting block, the adjusting block moves toward the limit block, the push rod is deflected in the counterclockwise direction, and the push rod lifts the auxiliary roller to the side away from the main roller; when the adjusting rod is rotated backward, the screw is gradually screwed into the adjusting block, the adjusting block moves toward the adjusting rod, the push rod is deflected in the clockwise direction, and the auxiliary roller gradually approaches the main roller under the tension of the spring and the support of the push rod;

[0010] By rounding the end of the push rod, it is easier to increase the adjustment angle of the push rod than to set the end of the push rod to a right angle. If the end of the push rod is set to a right angle, the right-angled end will abut against the limit plate, so that the push rod can no longer rotate when it abuts the limit plate; that is, when the push rod rotates, it will not first abut the limit rod, and the adjustment block can also completely contact the limit block. Setting the rounded corners allows the push rod to rotate freely without being restricted by distance when the adjustment block moves.

[0011] Solution 3, which is the preferred basic solution, the connecting assembly includes a first hook and a second hook, the end of the auxiliary roller is connected to a pulling block, the first hook is fixedly connected to the pulling block, the second hook flange is connected to the body near the side of the adjusting rod, and the two ends of the spring are respectively hooked on the first hook and the second hook;

[0012] The auxiliary roller is pulled toward and close to the main roller by the first hook and the second hook hanging spring. At the same time, because the auxiliary roller is against the top rod, the auxiliary roller has a tendency to move toward the main roller, so as to better perform the weaving operation.

[0013] Option 4 is a preferred option of Option 3, wherein the spring is a tension spring; the tension spring is used to give tension to the secondary roller, thereby pulling the secondary roller toward the main roller and allowing the end of the secondary roller to rest against the top rod.

[0014] Option 5 is a preferred option of Option 2, wherein the fillet angle is 100° to 140°. A suitable fillet angle is set so that the push rod can rotate freely on the adjustment block and have enough space to be hinged with the adjustment block.

[0015] Option six is ​​a preferred option of option five, in which one end of the adjusting rod outside the body is connected to a knob; by providing the knob, it is convenient for the operator to turn the adjusting rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a stereogram of a roller adjustment device for a 16-needle computerized flat knitting machine of the utility model;

[0017] Figure 2 This is a top view of a roller adjustment device for a 16-needle computerized flat knitting machine of the utility model;

[0018] Figure 3 It is a stereoscopic diagram of a roller adjustment device for a 16-needle computerized flat knitting machine of the utility model, which adjusts the auxiliary roller and the main roller to a wider distance;

[0019] Figure 4 It is a stereoscopic diagram of a roller adjustment device for a 16-needle computerized flat knitting machine of the utility model, which adjusts the auxiliary roller and the main roller to a narrower distance;

[0020] Figure 5 The utility model is a 16-needle computer flat knitting machine roller adjustment device. Figure 3 Schematic diagram of adjusting the distance between the auxiliary roller and the main roller;

[0021] Figure 6 The utility model is a 16-needle computer flat knitting machine roller adjustment device. Figure 4 Schematic diagram of adjusting the distance between the auxiliary roller and the main roller;

[0022] Figure 7 It is a stereoscopic diagram of the connection between the adjustment component, the screw rod, the convex part and the knob in a roller adjustment device of a 16-needle computerized flat knitting machine of the utility model;

[0023] Figure 8 The utility model is a three-dimensional diagram of the connection between a spring, a pulling block and a connecting component in a roller adjusting device of a 16-needle computerized flat knitting machine. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below through specific implementation methods:

[0025] The figure marks in the drawings of the specification include: 1. main roller; 2. auxiliary roller; 3. bearing seat; 4. push rod; 5. mounting groove; 6. convex part; 7. screw; 8. adjustment block; 9. adjustment rod; 10. knob; 11. body; 12. spring; 13. first hook; 14. second hook; 15. limit block; 16. pulling block; 17. connecting shaft; 18. belt.

[0026] like Figures 1 to 8 As shown: A 16-needle computerized flat knitting machine roller adjustment device comprises a machine body 11, a main roller 1, an auxiliary roller 2 and a connecting assembly. The inner wall of the machine body 11 is fixedly connected with a bearing seat 3 on both sides, and the two ends of the main roller 1 are fixedly connected with the bearing in the bearing seat 3 respectively. The main roller 1 and the auxiliary roller 2 are arranged side by side. The inner wall of the machine body 11 is rotatably connected with two connecting shafts 17. The two connecting shafts 17 and the two ends of the auxiliary roller 2 are respectively connected with belts 18 wheels. The two ends of the auxiliary roller 2 are respectively connected with the connecting shafts 17 through the belt 18 wheels. The auxiliary roller 2 is in a suspended state. An adjustment assembly is provided in the machine body 11 for adjusting the distance between the main roller 1 and the auxiliary roller 2. The gap between the main roller and the auxiliary roller can be expanded to 0.7 mm.

[0027] The connecting component includes a first hook 13 and a second hook 14, and the number of the first hook 13 and the second hook 14 is two. A pulling block 16 is fixedly connected to one side of the belt 18 at both ends of the auxiliary roller 2, and the pulling block 16 is fixedly connected to the first hook 13. Each second hook 14 is fixed to the inner wall of the body 11 through a flange. A spring 12 is provided between the first hook 13 and the second hook 14 on each side. The spring 12 is a tension spring, and the two ends of the spring 12 are hooked on the first hook 13 and the second hook 14 respectively. The auxiliary roller 2 is pulled by the spring 12 and approaches the main roller 1.

[0028] The adjustment assembly includes an adjustment block 8, a push rod 4 and an adjustment rod 9. The adjustment assembly is provided with two groups, which are respectively arranged near the end of the auxiliary roller 2. The push rod 4 is provided with a mounting groove 5. A hinge shaft is fixedly connected to the machine body 11 on the side of the mounting groove 5 close to the auxiliary roller 2. The mounting groove 5 of the push rod 4 is sleeved on the hinge shaft. The push rod 4 is rotatably connected to the hinge shaft. A convex portion 6 is welded on the side of the push rod 4 close to the auxiliary roller 2. The end of the auxiliary roller 2 abuts against the convex portion 6 and the push rod 4. A nut is threadedly connected to the end of the hinge shaft. A gap is reserved between the nut and the push rod 4 to avoid being pressed against the push rod 4 so that the push rod 4 cannot rotate. A nut is provided to limit the push rod 4 to prevent it from slipping off the hinge shaft.

[0029] One end of the push rod 4 away from the hinge shaft 19 is hinged to the adjusting block 8, and the inner wall of the body 11 is fixedly connected to the limit block 15, and the limit block 15 is located below the secondary roller 2. The limit block 15 is used to limit the adjusting block 8 to prevent the adjusting block 8 from falling off the screw 7. The side edge of the push rod 4 close to the pulling block 16 is set to a 130° fillet, and the angle of the fillet can be 100°~140°. The adjusting block 8 is threadedly connected with the screw 7, and the free end of the screw 7 is fixedly connected to the adjusting rod 9. The adjusting rod 9 passes through the outside of the body 11 and is rotatably connected to the body 11, and the free end of the adjusting rod 9 is fixedly connected to the knob 10.

[0030] The implementation method of this embodiment is as follows: when an adjustment operation is performed during use, when it is necessary to weave cashmere fabric with flower needles, in order to prevent the main roller 1 and the auxiliary roller 2 from breaking the weaving thread due to being too close, the operator turns the knob 10 forward, the adjusting rod 9 drives the screw 7 to rotate forward, the screw 7 in the adjusting block 8 is gradually screwed out so that the adjusting block 8 gradually moves away from the adjusting rod 9, the adjusting block 8 approaches the limit block 15, the push rod 4 and the protrusion 6 gradually rotate and follow the adjusting block 8 to approach the limit block 15, the push rod 4 deflects in the counterclockwise direction, and lifts the auxiliary roller 2 originally pulled by the spring 12 in the direction away from the main roller 1, the spring 12 is stretched, and the distance between the auxiliary roller 2 and the main roller 1 gradually increases.

[0031] When the fabric with flower needles is finished and it is necessary to change to the conventional cashmere fabric without flower needles, the distance between the main roller 1 and the auxiliary roller 2 is appropriately adjusted to exactly match the weaving spacing of the fabric. On the basis that the distance between the main roller 1 and the auxiliary roller 2 has been adjusted to a wider distance, the operator rotates the knob 10 in the opposite direction, and the adjustment rod 9 drives the screw 7 to rotate forward and reversely. The screw 7 in the adjustment block 8 is gradually screwed in and the adjustment block 8 gradually approaches the adjustment rod 9, and the adjustment block 8 moves away from the limit block 15. The top rod 4 and the convex part 6 gradually rotate and follow the adjustment block 8 away from the limit block 15. With the hinge shaft 19 as the center, the top rod 4 deflects in the clockwise direction. The auxiliary roller 2 pulled by the spring 12 gradually approaches the main roller 1 under the deflection of the top rod 4. The spring 12 contracts, and the distance between the auxiliary roller 2 and the main roller 1 gradually narrows.

[0032] The above is only an embodiment of the utility model, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A roller adjustment device for a 16-needle computerized flat knitting machine, characterized in that: The invention comprises a machine body (11), a main roller (1), an auxiliary roller (2) and a connecting assembly, wherein the machine body (11) is fixedly connected to two bearing seats (3), both ends of the main roller (1) are connected to the bearing seats (3), both sides of the machine body (11) are connected to connecting shafts (17), both ends of the auxiliary roller (2) are respectively connected to the two connecting shafts (17) by belts (18), one side of the auxiliary roller (2) is provided with a spring (12), the spring (12) is connected to the machine body (11) and the auxiliary roller (2) through the connecting assembly, and an adjusting assembly for adjusting the distance between the main roller (1) and the auxiliary roller (2) is provided in the machine body (11).

2. A 16-needle computerized flat knitting machine roller adjustment device according to claim 1, characterized in that: The adjustment assembly comprises an adjustment block (8), a push rod (4) and an adjustment rod (9); one end of the adjustment rod (9) rotates and penetrates the machine body (11); the other end of the adjustment rod (9) is fixedly connected with a screw rod (7); the free end of the screw rod (7) is threadedly connected to the adjustment block (8); the inner wall of the machine body is connected with a limit block, and the limit block limits the adjustment block and prevents the adjustment block from falling off; the side of the adjustment block (8) away from the adjustment rod (9) is hinged to the push rod (4); the free end of the push rod (4) is provided with a mounting groove (5); the machine body (11) is connected with a hinge shaft, and the hinge shaft is rotatably connected in the mounting groove (5); the push rod (4) is connected with a convex portion (6), and the convex portion (6) abuts against the secondary roller (2); and the side of the push rod (4) close to the limit block (15) is rounded.

3. The roller adjustment device for a 16-needle computerized flat knitting machine according to claim 1, characterized in that: The connecting assembly comprises a first hook (13) and a second hook (14); the end of the auxiliary roller (2) is connected to a pulling block (16); the first hook (13) is fixedly connected to the pulling block (16); the second hook (14) is flange-connected to a machine body (11) on a side close to the adjusting rod (9); and the two ends of the spring (12) are respectively hooked on the first hook (13) and the second hook (14).

4. A roller adjustment device for a 16-needle computerized flat knitting machine according to claim 3, characterized in that: The spring (12) is a tension spring.

5. The roller adjustment device for a 16-needle computerized flat knitting machine according to claim 2, characterized in that: The fillet angle is 100° to 140°.

6. A roller adjustment device for a 16-needle computerized flat knitting machine according to claim 5, characterized in that: One end of the adjusting rod (9) located outside the machine body (11) is connected to a knob (10).